A thermal compounding apparatus having an electrostatic neutralization function
By using an ion fan in the thermal lamination equipment to neutralize static electricity, the static electricity problem between the release paper and the material is solved, enabling rapid separation of the release paper and the material and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 范博文
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-29
AI Technical Summary
In existing thermal laminating machines, static electricity between the release paper and the material to be thermally laminated is difficult to remove during the thermal lamination process, making it difficult to remove the release paper from the material after thermal lamination and reducing production efficiency.
An ion fan is used to neutralize the static electricity inside the chamber. The static electricity on the surface of the material to be heat-bonded is neutralized through a circulating air duct. During the heat bonding process, the ion air blown out by the ion fan is used to neutralize the static electricity on the surface of the material, ensuring that the release paper separates from the material.
It effectively removes static electricity from the surface of the material, improves the separation efficiency between the release paper and the material, increases production efficiency, and facilitates subsequent processing.
Smart Images

Figure CN224296780U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal composite technology, and in particular to a thermal composite device with electrostatic neutralization function. Background Technology
[0002] In the thermal lamination process, a thermal lamination machine is used to thermally laminate multiple pieces of material to be laminated. Existing thermal lamination machines lay release paper on the heating surface during the thermal lamination process so that the laminated material can be removed after thermal lamination. This also prevents the molten material from contacting the thermal lamination surface during thermal lamination, which would reduce the heating efficiency of the thermal lamination surface. However, in the existing technology, there is static electricity between the release paper and the material to be laminated. Due to the presence of static electricity, it is difficult to remove the release paper from the laminated material, which reduces production efficiency and is inconvenient for subsequent processing. Summary of the Invention
[0003] To solve the above-mentioned technical problems, this utility model provides a thermal lamination device with electrostatic neutralization function, which can neutralize the static electricity between the release paper and the material to be thermally laminated, so that the release paper and the thermally laminated material can be separated quickly, improving production efficiency and facilitating subsequent processing.
[0004] To solve the above problems, the present invention adopts the following technical solution:
[0005] This utility model discloses a thermal bonding device with electrostatic neutralization function, comprising a housing, a material support module, a thermal bonding module, and an ion fan. The housing has an opening on the front side. The material support module includes a material support plate and a driving mechanism. The driving mechanism is used to drive the material support plate to extend / retract through the opening into the housing. The material support plate has a thermal bonding notch. The thermal bonding module is used to thermally bond the material to be bonded within the thermal bonding notch. The ion fan is located at the top of the housing.
[0006] In this scheme, the ion fan starts to neutralize the static electricity inside the chamber and forms a circulating air duct inside the chamber. Then, according to the processing requirements, multiple pieces of material to be heated and composited are placed on the material support plate at predetermined relative positions. At this time, the part of the material to be heated and composited is located at the hot composite notch. Then, the drive mechanism drives the material support plate to move backward to the preset hot composite position. The hot composite module performs hot composite on the material to be heated and composited. During the backward movement of the material support plate, the ion air blown by the ion fan comes into contact with the material to be heated and composited and neutralizes the static electricity on the surface of the material, preventing the material from adsorbing small impurities invisible to the naked eye in the air. After the hot composite is completed, the drive mechanism drives the material support plate to move forward so that the material support plate carries the hot composited material out of the chamber. During the forward movement of the material support plate, the ion air blown by the ion fan cools the hot composited material so that it can be removed later.
[0007] Preferably, the ion fan is connected to the housing via a connecting structure. The connecting structure includes first connecting plates symmetrically arranged at the left and right ends of the ion fan. The first connecting plates are provided with first connecting holes. The ion fan is provided with a first connecting threaded hole corresponding to the position of the first connecting hole. A first connecting bolt is provided in the first connecting hole, and the first connecting bolt is threadedly connected to the first connecting threaded hole.
[0008] Preferably, the first connecting plate is arranged in a front-to-back direction, a second connecting plate is provided at the front end of the first connecting plate, the second connecting plate is arranged in a left-to-right direction, the second connecting plate is provided with a connecting strip hole, the connecting strip hole is arranged vertically, the box body is provided with a second connecting hole at the position corresponding to the connecting strip hole, and the second connecting bolt passes through the connecting strip hole and is threadedly connected to the second connecting hole.
[0009] As processing requirements change, the preset hot composite position of the material to be heated may change. To ensure the static electricity removal efficiency of the ion blower, the second connecting bolt can be unscrewed from the second connecting hole. At this time, the second connecting plate is unlocked from the housing, and the ion blower can be moved up and down to a suitable position. Then, the second connecting bolt is screwed into the corresponding second connecting hole to lock the second connecting plate to the housing. At the same time, the first connecting bolt can be loosened. At this time, the forward and backward tilt angle of the ion blower can be adjusted to a suitable position before tightening the first connecting bolt.
[0010] Preferably, the thermal bonding module includes thermal bonding mechanisms arranged symmetrically at the top and bottom, with the material support plate located between the two thermal bonding mechanisms. Each thermal bonding mechanism includes a thermal bonding plate and a second driver. The thermal bonding plate is provided with a heating mechanism, and the second driver is used to drive the thermal bonding plate to rise / fall.
[0011] Preferably, exhaust fans are symmetrically arranged on the left and right sides of the rear of the enclosure. When the exhaust fans are activated, they enhance air circulation within the enclosure, further improving the efficiency of the ion fan in neutralizing static electricity.
[0012] Preferably, a calibration platform is provided on the front side of the housing, the calibration platform is located in front of the opening, and a calibration light source is provided on the top of the calibration platform. The calibration light source is used to irradiate the composite material to be heated. When the drive mechanism drives the material support plate to move forward to the calibration position, the material support plate is located directly above the calibration light source.
[0013] When the drive mechanism drives the material support plate forward to the calibration position, multiple pieces of composite material to be heated are placed on the material support plate at predetermined relative positions according to processing requirements. At this time, the calibration light source is facing the composite material to be heated, and the user can use the calibration light source to calibrate and check the composite material to be heated.
[0014] Preferably, the driving mechanism includes a first driver and symmetrically arranged guide rails. The guide rails are arranged in a front-to-back direction. The rear end of the guide rails passes through the opening and extends into the box. The bottom of the material support plate is provided with symmetrical sliders. The sliders correspond one-to-one with the guide rails and can slide along the corresponding guide rails. The front end of the guide rails is fixedly connected to the top of the calibration platform. The first driver is used to drive the material support plate to move back and forth.
[0015] Preferably, the thermal composite plate is provided with ventilation holes.
[0016] Preferably, the air outlet of the ion fan is located at its bottom rear side.
[0017] The beneficial effects of this utility model are: the ion fan can neutralize the static electricity between the release paper and the composite material to be heated inside the box, so that the static electricity on the surface of the material is neutralized by the air wall of the ion fan when it enters the equipment, which facilitates the separation of the release paper and the composite material to be heated; the ion fan can adjust the position of its air outlet through the connection structure to ensure that the air outlet is always facing the material support plate; the calibration light source can irradiate the composite material to be heated, which facilitates calibration and inspection. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the present invention after removing part of the box skin;
[0020] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;
[0021] Figure 4 This is a structural schematic diagram of the thermal composite module in this utility model;
[0022] Figure 5 yes Figure 4 A partial schematic diagram at point B in the middle;
[0023] Figure 6 This is a side view of the present invention after the outer casing has been removed.
[0024] In the diagram: 1. Box body, 11. Opening, 2. Material support module, 21. Material support plate, 22. Thermal bonding notch, 3. Thermal bonding module, 31. Thermal bonding plate, 311. Ventilation hole, 32. Second driver, 4. Ionizing fan, 5. First connecting plate, 51. First connecting hole, 52. Second connecting plate, 521. Connecting strip hole, 522. Second connecting bolt, 6. Exhaust fan, 7. Calibration platform, 71. Calibration light source, 8. Guide rail. Detailed Implementation
[0025] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0026] Example: A thermal recombination device with electrostatic neutralization function in this example, such as... Figures 1 to 6 As shown, the device includes a housing 1, which contains a material support module 2, a thermal bonding module 3, and an ion fan 4. The front side of the housing 1 has an opening 11. The material support module 2 includes a material support plate 21 and a driving mechanism. The driving mechanism is used to drive the material support plate 21 to extend / retract into the housing 1 through the opening 11. The material support plate 21 has a thermal bonding notch 22. The ion fan 4 is located on the top front side inside the housing 1, and the air outlet of the ion fan 4 is located on its bottom rear side.
[0027] The ion fan 4 is connected to the housing 1 through a connecting structure. The connecting structure includes a first connecting plate 5 symmetrically arranged at the left and right ends of the ion fan 4. The first connecting plate 5 is provided with a first connecting hole 51. The ion fan 4 is provided with a first connecting threaded hole corresponding to the position of the first connecting hole 51. A first connecting bolt is provided in the first connecting hole 51. The first connecting bolt is threadedly connected to the first connecting threaded hole.
[0028] The first connecting plate 5 is arranged in a front-to-back direction. A second connecting plate 52 is provided at the front end of the first connecting plate 5. The second connecting plate 52 is arranged in a left-to-right direction. A connecting strip hole 521 is provided on the second connecting plate 52. The connecting strip hole 521 is arranged vertically. A second connecting hole is provided on the housing 1 at the position corresponding to the connecting strip hole 521. A second connecting bolt 522 is provided in the connecting strip hole 521. The second connecting bolt 522 passes through the connecting strip hole 521 and is threadedly connected to the second connecting hole.
[0029] The thermal bonding module 3 includes thermal bonding mechanisms arranged symmetrically at the top and bottom. The material support plate 21 is located between the two thermal bonding mechanisms. The thermal bonding mechanism includes a thermal bonding plate 31 and a second driver 32. The thermal bonding plate 31 is provided with a vent hole 311. A heating mechanism is provided inside the thermal bonding plate 31. The second driver 32 is used to drive the thermal bonding plate 31 to rise / fall.
[0030] Exhaust fans 6 are symmetrically arranged on the left and right sides of the rear side of the enclosure 1.
[0031] A calibration platform 7 is provided on the front side of the box. The calibration platform 7 is located in front of the opening 11. A calibration light source 71 is provided on the top of the calibration platform 7. The calibration light source 71 is used to irradiate the composite material to be heated.
[0032] The driving mechanism includes a first driver and symmetrically arranged guide rails 8. The guide rails 8 are arranged in a front-to-back direction. The rear end of the guide rails 8 passes through the opening 11 and extends into the housing 1. The bottom of the material support plate 21 is symmetrically provided with sliders. The sliders correspond one-to-one with the guide rails 8 and can slide along the corresponding guide rails 8. The front end of the guide rails 8 is fixedly connected to the top of the calibration table 7. The first driver is used to drive the material support plate to move back and forth.
[0033] In this solution, the upper and lower heat-compositing plates can be replaced with appropriate sizes according to processing requirements. The ion fan is started to neutralize static electricity inside the chamber. The first driver moves the material support plate forward to the calibration position. Multiple pieces of material to be heat-composited are placed on the material support plate at predetermined relative positions according to processing requirements. The calibration light source is directly facing the material to be heat-composited, and the user can use the calibration light source to calibrate and check the material. At this time, the heat-compositing part of the material is located at the heat-compositing notch. Then, the first driver drives the material support plate to move backward to the preset heat-compositing position. During the process, the ion air blown by the ion fan comes into contact with the material to be heated and neutralizes the static electricity on the surface of the material, preventing the material from adsorbing small impurities invisible to the naked eye in the air. Then, the two second drivers drive the two thermal bonding plates to move closer to each other to perform thermal bonding on the material. After the thermal bonding is completed, the two second drivers drive the two thermal bonding plates to move away from each other. The first driver drives the material support plate to move forward so that the material support plate carries the thermally bonded material out of the box. During the forward movement of the material support plate, the ion air blown by the ion fan cools the thermally bonded material so that it can be removed later.
[0034] As processing requirements change, the preset hot composite position of the material to be heated may change. To ensure the static electricity removal efficiency of the ion blower, the second connecting bolt can be unscrewed from the second connecting hole. At this time, the second connecting plate is unlocked from the housing, and the ion blower can be moved up and down to a suitable position. Then, the second connecting bolt is screwed into the corresponding second connecting hole to lock the second connecting plate to the housing. At the same time, the first connecting bolt can be loosened. At this time, the forward and backward tilt angle of the ion blower can be adjusted to a suitable position before tightening the first connecting bolt.
[0035] When the first driver drives the material support plate forward to the calibration position, the composite material to be heated is stacked and placed on the material support plate. At this time, the calibration light source is facing the composite material to be heated, and the user can use the calibration light source to calibrate and check the composite material to be heated.
Claims
1. A thermal recombination device with electrostatic neutralization function, characterized in that: The device includes a housing (1), which contains a material support module (2), a thermal bonding module (3), and an ion fan (4). The housing (1) has an opening (11) on its front side. The material support module (2) includes a material support plate (21) and a driving mechanism. The driving mechanism is used to drive the material support plate (21) to extend / retract through the opening (11) into the housing (1). The material support plate (21) has a thermal bonding notch (22). The thermal bonding module (3) is used to thermally bond the material to be bonded in the thermal bonding notch (22). The ion fan (4) is located at the top of the housing (1).
2. The thermal recombination device with electrostatic neutralization function according to claim 1, characterized in that: The ion fan (4) is connected to the housing (1) through a connecting structure. The connecting structure includes a first connecting plate (5) symmetrically arranged at the left and right ends of the ion fan (4). The first connecting plate (5) is provided with a first connecting hole (51). The ion fan (4) is provided with a first connecting thread hole corresponding to the position of the first connecting hole (51). A first connecting bolt is provided in the first connecting hole (51). The first connecting bolt is threadedly connected to the first connecting thread hole.
3. A thermal recombination device with electrostatic neutralization function according to claim 2, characterized in that: The first connecting plate (5) is arranged in a front-to-back direction. A second connecting plate (52) is provided at the front end of the first connecting plate (5). The second connecting plate (52) is arranged in a left-to-right direction. A connecting strip hole (521) is provided on the second connecting plate (52). The connecting strip hole (521) is arranged vertically. A second connecting hole is provided on the box body (1) corresponding to the position of the connecting strip hole (521). A second connecting bolt (522) is provided in the connecting strip hole (521). The second connecting bolt (522) passes through the connecting strip hole (521) and is threadedly connected to the second connecting hole.
4. The thermal bonding device with electrostatic neutralization function according to claim 1, characterized in that: The thermal composite module (3) includes thermal composite mechanisms arranged symmetrically on the upper and lower sides. The material support plate (21) is located between the two thermal composite mechanisms. The thermal composite mechanism includes a thermal composite plate (31) and a second driver (32). A heating mechanism is provided inside the thermal composite plate (31). The second driver (32) is used to drive the thermal composite plate (31) to rise / fall.
5. A thermal recombination device with electrostatic neutralization function according to claim 1, characterized in that: The enclosure (1) is equipped with exhaust fans (6) symmetrically arranged on the left and right sides of the rear side.
6. A thermal recombination device with electrostatic neutralization function according to claim 1, characterized in that: A calibration platform (7) is provided on the front side of the box. The calibration platform (7) is located in front of the opening (11). A calibration light source (71) is provided on the top of the calibration platform (7). The calibration light source (71) is used to irradiate the composite material to be heated. When the drive mechanism drives the material support plate to move forward to the calibration position, the material support plate is located directly above the calibration light source.
7. A thermal recombination device with electrostatic neutralization function according to claim 6, characterized in that: The driving mechanism includes a first driver and symmetrically arranged guide rails (8). The guide rails (8) are arranged in a front-back direction. The rear end of the guide rails (8) passes through the opening (11) and extends into the box (1). The bottom of the material support plate (21) is symmetrically provided with sliders. The sliders correspond one-to-one with the guide rails (8) and can slide along the corresponding guide rails (8). The front end of the guide rails (8) is fixedly connected to the top of the calibration table (7). The first driver is used to drive the material support plate to move back and forth.
8. A thermal bonding device with electrostatic neutralization function according to claim 4, characterized in that: The thermal composite plate (31) is provided with ventilation holes (311).
9. A thermal recombination device with electrostatic neutralization function according to claim 3, characterized in that: The air outlet of the ion fan (4) is located at its bottom rear side.