Grate cleaner with easy maintenance

Abstract

The utility model provides convenient maintenance's grating cleaner, including channel and cleaner, and the cleaner includes three sprocket transmission components and a plurality of grid nets, is equipped with a plurality of mounting components on the middle sprocket transmission component, is equipped with a plurality of side bolts on both sides sprocket transmission components, is equipped with the receiving rod between mounting component and side bolt, and the both ends of grid net all lean on different receiving rods. The overall structure is simple, the local grid net is replaced quickly and conveniently, the staff operation is simple, a large amount of time can be saved, the downtime is shorter, the maintenance cost of staff and the shutdown cost of equipment are saved, the influence on normal cleaning operation is avoided, when the grid net of part is blocked or damaged, it is not necessary to replace all the grid nets of the whole periphery or directly replace a whole cleaner, a large amount of economic cost is saved, and it has great popularization value.

Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment, and in particular to a bar screen cleaner that is easy to maintain. Background Technology

[0002] A bar screen is a specialized water treatment device that can continuously and automatically intercept and remove debris of various shapes from fluids. Floating garbage and other impurities may exist in the water during the daily operation of channels, requiring the removal of these by a bar screen. Over time, if the wastewater contains excessive or large impurities exceeding the bar screen's processing capacity, the gaps in the bar screen may become clogged. Furthermore, the presence of large stones, metal objects, or other hard objects in the wastewater can damage parts of the bar screen. These situations necessitate the intervention of the bar screen.

[0003] When existing bar screens become clogged or damaged, the machine is often shut down for extended periods to replace the entire outer bar screen, or even the entire machine itself. Replacing the entire outer bar screen increases equipment costs, especially for large, high-precision bar screens, which are quite expensive. This replacement cost places a significant financial burden on relevant departments. Furthermore, disassembling the entire outer bar screen is complex, time-consuming, and labor-intensive. The extended downtime required for replacement increases maintenance time and equipment downtime costs, impacting normal bar screen operation. Therefore, we propose a bar screen design that is easier to maintain to address these issues. Utility Model Content

[0004] This utility model provides a bar screen cleaning machine that is easy to maintain. It solves the problem that when the gaps of the bar screen are blocked or damaged, the cleaning machine will stop working for a long time. Replacing the entire bar screen around the cleaning machine increases equipment costs, and the replacement process is complicated, time-consuming and labor-intensive. The long downtime increases the time cost of maintenance and the downtime cost of the equipment, which affects the normal operation of the cleaning machine.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a bar screen cleaning machine that is easy to maintain, including a channel and a cleaning machine. The cleaning machine includes three sprocket drive assemblies and multiple bar screens. The middle sprocket drive assembly is provided with multiple mounting components, and the sprocket drive assemblies on both sides are provided with multiple side pins. A receiving rod is provided between the mounting components and the side pins, and both ends of the bar screen abut against different receiving rods.

[0006] In the preferred embodiment, the sludge removal machine is installed at an angle on the channel, and a conveyor belt is provided at the top of the channel, with one end of the sludge removal machine located on the conveyor belt.

[0007] In a preferred embodiment, the sprocket drive assembly includes two sprockets, with a meshing chain between the two sprockets. The chain includes multiple links, and each link has two through holes.

[0008] In a preferred embodiment, the mounting assembly includes a bidirectional screw with sleeves at both ends. The bidirectional screw abuts against the through hole of the intermediate sprocket drive assembly, and one end of the sleeve has a threaded hole.

[0009] In the preferred embodiment, the threaded hole engages with the bidirectional screw, a nut is provided between the rod sleeve and the intermediate sprocket drive assembly, and one end of the receiving rod abuts against the rod sleeve.

[0010] In a preferred embodiment, the side pin includes a pin shaft with a rotating seat at one end. The pin shaft abuts against the through holes on the sprocket drive assemblies on both sides. One end of the pin shaft has an external thread, and a second nut is provided on the pin shaft. The second nut engages with the external thread and abuts against the chain of the sprocket drive assemblies on the side.

[0011] In the preferred embodiment, the grid has long mesh openings on both sides, and the receiving rod passes through the long mesh openings.

[0012] In the preferred embodiment, the sprockets with two ends of the three sprocket drive assemblies are all connected by a drive shaft, and one end of one of the drive shafts is equipped with a motor.

[0013] The beneficial effects of this utility model are as follows: The cleaning machine is placed at an angle on the channel. By driving the motor, multiple sprocket transmission components are rotated, which causes multiple grids to move, so that the floating garbage at the bottom of the channel is transported to the top of the cleaning machine, and the floating garbage falls into the conveyor belt. Workers collect the floating garbage at one end of the conveyor belt.

[0014] When the grid is partially blocked or damaged, stop the cleaning machine and conveyor belt. Rotate the sleeves of the two mounting components at one end of the blocked or damaged grid to move them onto the receiving rods. This disengages the receiving rods on both sides of the grid from the central sprocket drive assembly. Raise one end of the receiving rods so that the two receiving rods rotate relative to the side pins, causing the grid to tilt. Remove the sleeves and grid from the two receiving rods. Replace the grid with a new one on the two receiving rods and install the sleeves. Rotate the receiving rods to level the replaced grid. Rotate the sleeves to engage with the double-acting screw. The grid reinstallation is complete. Start the motor and conveyor belt, and the entire equipment will begin operation.

[0015] The overall structure is simple, and replacing parts of the grid is quick and convenient. It is easy for staff to operate, saving a lot of time and downtime. This reduces maintenance costs for staff and equipment downtime, and avoids affecting normal pollution removal operations. When a part of the grid is blocked or damaged, it is not necessary to replace all the surrounding grids or the entire pollution removal machine, saving a lot of economic costs and making it highly valuable for promotion. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a top view of the overall structure of this utility model;

[0018] Figure 2 This is an isometric view of the new utility model decontamination machine;

[0019] Figure 3 This is an axonometric view of a partial structure of this utility model;

[0020] Figure 4 This is an axonometric view of the sprocket drive assembly of this utility model;

[0021] Figure 5 This is a utility model Figure 4 A magnified view of A in the middle;

[0022] Figure 6 This is an isometric view of two mounting components of this utility model;

[0023] Figure 7 This is an exploded view of a partial structure of this utility model;

[0024] Figure 8 This is an axonometric view of the grid of this utility model;

[0025] In the diagram: 1. Stain remover; 2. Sprocket drive assembly; 201. Sprocket; 202. Chain link; 203. Through hole; 204. Mounting assembly; 3. Double-acting screw; 301. Rod sleeve; 302. Threaded hole; 3021. Nut; 4. Support rod; 401. Rotating shaft; 5. Side pin; 501. Rotating seat; 502. External thread; 503. Grid mesh; 6. Long mesh opening; 601. Second nut; 7. Drive shaft; 8. Motor; 9. Conveyor belt; 10. Detailed Implementation

[0026] Example 1:

[0027] like Figure 1-8The easily maintainable bar screen cleaning machine includes a channel and a cleaning machine 1. The cleaning machine 1 includes three sprocket drive assemblies 2 and multiple bar screens 6. Multiple mounting components 3 are provided on the middle sprocket drive assembly 2, and multiple side pins 5 are provided on the sprocket drive assemblies 2 on both sides. Supporting rods 4 are provided between the mounting components 3 and the side pins 5, and both ends of the bar screens 6 abut against different supporting rods 4. With this structure, the cleaning machine 1 is placed at an angle on the channel. A drive motor 9 rotates the multiple sprocket drive assemblies 2, causing the multiple bar screens 6 to move, transporting floating debris from the bottom of the channel to the top of the cleaning machine 1, where it falls onto a conveyor belt 10. Workers collect the floating debris at one end of the conveyor belt 10.

[0028] When the grid 6 is partially blocked or damaged, stop the movement of the cleaning machine 1 and the conveyor belt 10. Rotate the sleeves 302 of the two mounting components 3 at one end of the blocked or damaged grid 6 so that the sleeves 302 of the two mounting components 3 move onto the receiving rods 4, so that the receiving rods 4 on both sides of the grid 6 disengage from the sprocket drive assembly 2 in the middle. Raise one end of the receiving rods 4 so that the two receiving rods 4 rotate relative to the side pins 5, and the grid 6 tilts. Remove the sleeves 302 and the grid 6 from the two receiving rods 4. Replace the grid 6 with a new one on the two receiving rods 4 and install the sleeves 302. Rotate the receiving rods 4 so that the replaced grid 6 is horizontal. Rotate the sleeves 302 so that the sleeves 302 engage with the bidirectional screw 301. The grid 6 is reinstalled. Start the motor 9 and the conveyor belt 10, and the whole equipment starts running.

[0029] The overall structure is simple, and replacing a portion of the grid 6 is quick and convenient. The operation is simple for staff, saving a lot of time and downtime. This reduces maintenance costs for staff and equipment downtime, and avoids affecting normal decontamination operation. When a portion of the grid 6 is blocked or damaged, it is not necessary to replace all the surrounding grid 6 or the entire decontamination machine, saving a lot of economic costs.

[0030] In a preferred embodiment, the sludge removal machine 1 is installed at an angle on the channel, and a conveyor belt 10 is provided at the top of the channel. One end of the sludge removal machine 1 is located on the conveyor belt 10. With this structure, the sludge removal machine 1 is placed at an angle on the channel. By driving the motor 9, multiple sprocket drive assemblies 2 are rotated, causing multiple grid meshes 6 to move, so that floating garbage at the bottom of the channel is transported to the top of the sludge removal machine 1, and the floating garbage falls into the conveyor belt 10. Workers collect the floating garbage at one end of the conveyor belt 10.

[0031] In a preferred embodiment, the sprocket drive assembly 2 includes two sprockets 201, with a meshing chain 202 between them. The chain 202 includes multiple links 203, and each link 203 has two through holes 204. With this structure, the multiple links 203 are rotatably connected, and each link 203 is rotatably connected to its adjacent link 203 via a rotating shaft at one end. The through holes 204 are located on the rotating shaft.

[0032] Multiple mounting components 3 are installed on the middle sprocket drive assembly 2;

[0033] Multiple side pins 5 are provided on the sprocket drive assemblies 2 on both sides. Each side pin 5 corresponds to a mounting assembly 3. One end of the receiving rod 4 is rotatably connected to the side pin 5, and the other end of the receiving rod 4 abuts against the rod sleeve 302 of the side pin 5.

[0034] In a preferred embodiment, the mounting assembly 3 includes a bidirectional screw 301 with sleeves 302 at both ends. The bidirectional screw 301 abuts against the through hole 204 of the intermediate sprocket drive assembly 2, and one end of each sleeve 302 has a threaded hole 3021. With this structure, the bidirectional screw 301 abuts against the through hole 204 of the intermediate sprocket drive assembly 2. The bidirectional screw 301 is limited by two nuts 303.

[0035] One end of the sleeve 302 is connected to the bidirectional screw 301, and the receiving rod 4 abuts against the other end of the sleeve 302.

[0036] In the preferred embodiment, the threaded hole 3021 engages with the bidirectional screw 301, a nut 303 is provided between the rod sleeve 302 and the intermediate sprocket drive assembly 2, and one end of the receiving rod 4 abuts against the rod sleeve 302.

[0037] In a preferred embodiment, the side pin 5 includes a pin shaft 501, one end of which is provided with a rotating seat 502. The pin shaft 501 abuts against the through holes 204 on the sprocket drive assemblies 2 on both sides. One end of the pin shaft 501 is provided with an external thread 503. A second nut 7 is provided on the pin shaft 501. The second nut 7 engages with the external thread 503 and abuts against the chain 202 of the sprocket drive assembly 2 on the side. With this structure, when the grid 6 is partially blocked or damaged, the movement of the cleaning machine 1 and the conveyor belt 10 is stopped. The sleeves 302 of the two mounting components 3 at one end of the blocked or damaged grid 6 are rotated so that the sleeves 302 of the two mounting components 3 move onto the receiving rods 4, so that the receiving rods 4 on both sides of the grid 6 are disengaged from the sprocket drive assembly 2 in the middle. The receiving rods 4 at one end are raised so that the two receiving rods 4 rotate relative to the side pins 5, and the grid 6 tilts. The sleeves 302 and the grid 6 are removed from the two receiving rods 4. After replacing the grid 6 with a new one on the two receiving rods 4, the sleeves 302 are installed. The receiving rods 4 are rotated so that the replaced grid 6 is horizontal. The sleeves 302 are rotated so that they engage with the bidirectional screw 301. The grid 6 is reinstalled. The motor 9 and the conveyor belt 10 are started, and the whole equipment is running.

[0038] In a preferred embodiment, the grid 6 has elongated mesh openings 601 on both sides, and the supporting rods 4 pass through the elongated mesh openings 601. With this structure, the two ends of the grid 6 are connected to different supporting rods 4.

[0039] In a preferred embodiment, the sprockets 201 of the three sprocket drive assemblies 2, each with two ends, are connected by a drive shaft 8, one end of which is equipped with a motor 9. This structure drives the motor 9 to rotate the sprockets 201 of the three sprocket drive assemblies 2, thereby rotating the multiple chains 202 and causing the multiple grids 6 to move.

[0040] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A bar screen cleaning machine that is easy to maintain, characterized by: The system includes a channel and a cleaning machine (1). The cleaning machine (1) includes three sprocket drive assemblies (2) and multiple grids (6). The middle sprocket drive assembly (2) is provided with multiple mounting assemblies (3). The sprocket drive assemblies (2) on both sides are provided with multiple side pins (5). A support rod (4) is provided between the mounting assembly (3) and the side pin (5). Both ends of the grid (6) abut against different support rods (4).

2. The easily maintainable bar screen cleaner according to claim 1, characterized in that: The cleaning machine (1) is installed at an angle on the channel, and a conveyor belt (10) is provided at the top of the channel. One end of the cleaning machine (1) is located on the conveyor belt (10).

3. The easy-to-maintain bar screen cleaner according to claim 1, characterized in that: The sprocket drive assembly (2) includes two sprockets (201), and a meshing chain (202) is provided between the two sprockets (201). The chain (202) includes multiple links (203), and two through holes (204) are provided on the links (203).

4. The easily maintainable bar screen cleaner according to claim 1, characterized in that: The mounting assembly (3) includes a bidirectional screw (301), with sleeves (302) at both ends of the bidirectional screw (301). The bidirectional screw (301) abuts against the through hole (204) of the sprocket drive assembly (2) in the middle, and a threaded hole (3021) is provided at one end of the sleeve (302).

5. The easily maintainable bar screen cleaner according to claim 4, characterized in that: The threaded hole (3021) engages with the double screw (301), and a nut (303) is provided between the sleeve (302) and the intermediate sprocket drive assembly (2). One end of the receiving rod (4) abuts against the sleeve (302).

6. The easily maintainable bar screen cleaner according to claim 1, characterized in that: The side pin (5) includes a pin shaft (501), one end of which is provided with a rotating seat (502). The pin shaft (501) abuts against the through holes (204) on the sprocket drive assembly (2) on both sides. One end of the pin shaft (501) is provided with an external thread (503). The pin shaft (501) is provided with a second nut (7). The second nut (7) meshes with the external thread (503). The second nut (7) abuts against the chain (202) of the sprocket drive assembly (2) on the side.

7. The easily maintainable bar screen cleaner according to claim 1, characterized in that: The grid (6) has long mesh holes (601) on both sides, and the supporting rod (4) passes through the long mesh holes (601).

8. The easily maintainable bar screen cleaner according to claim 1, characterized in that: The three sprocket drive assemblies (2) have sprockets (201) with two ends connected by drive shafts (8), one of which has a motor (9) at one end.

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