A pure-grain solid fermentation liquor device
By introducing a rotary motor-driven scraper and a hydraulic cylinder tilting mechanism into the fermentation device, combined with an agitator and a filter plate, the problem of difficult cleaning of traditional fermentation devices is solved, achieving efficient fermentation and impurity separation, and improving the automation and quality of baijiu production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIZHOU BOOKS HUAIJIANG WINE BREWING CO LTD
- Filing Date
- 2025-04-02
- Publication Date
- 2026-05-29
Smart Images
Figure CN224299185U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of liquor fermentation technology, specifically relating to a pure grain solid-state fermentation liquor device. Background Technology
[0002] In the field of baijiu (Chinese liquor) brewing, the pure grain solid-state fermentation process is highly favored for its unique flavor and high quality. However, the traditional fermentation equipment currently in use has certain drawbacks in practical applications, such as the difficulty in cleaning the inner walls of the fermentation tanks. Due to the structural limitations of the fermentation tanks, there is a lack of specialized and efficient cleaning devices, requiring a significant amount of manpower, resources, and time for each cleaning. Furthermore, if residual lees and other impurities are not thoroughly cleaned, bacteria and other harmful microorganisms can easily proliferate. These microorganisms can negatively impact the quality of baijiu during subsequent fermentation, such as altering its taste and causing spoilage, severely hindering the development of baijiu production enterprises. Utility Model Content
[0003] The purpose of this invention is to provide a pure grain solid-state fermentation device for baijiu (Chinese liquor) to solve the problem of inconvenient cleaning of the inner wall of the fermentation tank mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a pure grain solid-state fermentation baijiu device, comprising a support base, a support plate, and a fermentation tank. The support plate is rotatably connected to the support base via a hinge. Two hydraulic cylinders are installed on the bottom wall of the inner cavity of the support base. Two fixing plates that are fixedly connected to the fermentation tank are symmetrically fixed on the surface of the support plate. A rotary motor is installed on the outer wall of one of the fixing plates.
[0005] The output end of the rotary motor is fixed with a rotating shaft. Multiple stirring paddles are fixed on both outer walls of the rotating shaft, and two fixing columns are fixed on both outer walls of the rotating shaft. A fixing box is fixed on one outer wall of the fixing column, and a scraper that fits against the inner wall of the fermentation tank is movably connected to one outer wall of the fixing box. A discharge pipe is fixed at the bottom of the fermentation tank, and a filter plate is threaded into the discharge pipe.
[0006] In a further embodiment, two limiting posts are fixed inside the fixing box, and a guide plate is movably connected to the outside of the limiting posts. A support spring for supporting the guide plate is fixed to the bottom wall of the inner cavity of the fixing box.
[0007] In a further embodiment, the surface of the fixing box is provided with multiple through holes, and a connecting rod is movably connected in the through holes on the surface of the fixing box. The two ends of the connecting rod are respectively fixedly connected to the guide plate and the scraper.
[0008] In a further embodiment, a support frame for supporting the fermenter is fixed to the surface of the support plate, and a feed hopper and an exhaust pipe are fixed to the top of the fermenter.
[0009] In a further embodiment, a handle is fixed to the bottom of the filter plate, and a filter screen is installed inside the filter plate.
[0010] The technical effects and advantages of this utility model are as follows:
[0011] This pure grain solid-state fermentation baijiu device uses a support spring inside the fixed box to keep the scraper in contact with the inner wall of the fermentation tank. The rotating motor drives the scraper to rotate, which can automatically clean the inner wall of the fermentation tank before each brewing. At the same time, the hydraulic cylinder works to tilt the support plate and the fermentation tank, making it easier to discharge the dirt inside the fermentation tank.
[0012] The rotary motor drives the rotating shaft and stirring paddle to rotate, which more effectively turns the mash during the stirring process, allowing the fermentation raw materials to come into full contact with microorganisms and greatly improving the fermentation efficiency.
[0013] The filter plate inside the discharge pipe at the bottom of the fermentation tank can filter impurities in the liquor after brewing, ensuring the quality of the liquor. This pure grain solid-state fermentation liquor device can not only improve the fermentation speed of liquor, but also facilitate the cleaning of the inner wall of the fermentation tank. Attached Figure Description
[0014] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the support base of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the rotary motor and the rotary shaft of this utility model;
[0018] Figure 4 This is a cross-sectional view of the fixing box of this utility model;
[0019] Figure 5 This is a cross-sectional view of the fermenter of this utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the filter plate of this utility model.
[0021] In the diagram: 1. Support base; 2. Support plate; 3. Hydraulic cylinder; 4. Fixing plate; 5. Fermentation tank; 6. Rotary motor; 7. Rotating shaft; 8. Stirring paddle; 9. Fixing column; 10. Fixing box; 11. Limiting column; 12. Guide plate; 13. Support spring; 14. Connecting rod; 15. Scraper; 16. Support frame; 17. Feed hopper; 18. Exhaust pipe; 19. Discharge pipe; 20. Filter plate; 21. Handle. Detailed Implementation
[0022] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.
[0023] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.
[0024] This utility model provides, for example Figure 1-6 The device for solid-state fermentation of baijiu (Chinese liquor) made from pure grains includes a support base 1, a support plate 2, and a fermentation tank 5. The support plate 2 is rotatably connected to the support base 1 via a hinge. Two hydraulic cylinders 3 are bolted to the bottom wall of the inner cavity of the support base 1. The drive rods of the hydraulic cylinders 3 are movably connected to the support plate 2. By extending and retracting the hydraulic cylinders 3, the support plate 2 can be rotated along the position of the hinge, causing the support plate 2 to tilt. Two fixed plates 4 are symmetrically welded to the surface of the support plate 2 and fixedly connected to the fermentation tank 5. A rotary motor 6 is bolted to the outer wall of one of the fixed plates 4.
[0025] The output end of the rotary motor 6 is fixed to the rotary shaft 7 via a coupling. One end of the rotary shaft 7 is rotatably connected to the inner wall of the fermentation tank 5 via a welded bearing, thereby ensuring the stability of the rotary shaft 7 during rotation. Multiple stirring paddles 8 are welded to both outer walls of the rotary shaft 7. The rotary motor 6 drives the rotary shaft 7 and stirring paddles 8 to rotate, which more effectively turns the lees during the stirring process, allowing the fermentation raw materials to fully contact the microorganisms and improve the fermentation efficiency. Two fixed columns 9 are welded to both outer walls of the rotary shaft 7. A fixed box 10 is welded to one outer wall of the fixed column 9, and a scraper 15 that fits against the inner wall of the fermentation tank 5 is movably connected to one outer wall of the fixed box 10. The scraper 15 is made of rubber.
[0026] Two limiting posts 11 are welded inside the fixed box 10. A guide plate 12 is movably connected to the outside of the limiting posts 11. A support spring 13 for supporting the guide plate 12 is welded to the bottom wall of the inner cavity of the fixed box 10. Multiple through holes are opened on the surface of the fixed box 10, and a connecting rod 14 is movably connected in the through holes on the surface of the fixed box 10. The two ends of the connecting rod 14 are fixedly connected to the guide plate 12 and the scraper 15 respectively. The guide plate 12 is supported by the support spring 13, so that the scraper 15 can always be in contact with the inner wall of the fermentation tank 5. At the same time, the rotary motor 6 drives the scraper 15 to rotate, automatically cleaning the inner wall of the fermentation tank 5 before each brewing. At the same time, the hydraulic cylinder 3 works to tilt the support plate 2 and the fermentation tank 5, so as to facilitate the discharge of dirt in the fermentation tank 5.
[0027] A support frame 16 for supporting the fermentation tank 5 is welded to the surface of the support plate 2. A feed hopper 17 and an exhaust pipe 18 are welded to the top of the fermentation tank 5. A control valve is installed on the exhaust pipe 18. A discharge pipe 19 is welded to the bottom of the fermentation tank 5. A sealing cover is installed at the bottom of the discharge pipe 19. A filter plate 20 is internally threaded to the discharge pipe 19. A handle 21 is fixed to the bottom of the filter plate 20. The handle 21 facilitates the disassembly and assembly of the filter plate 20. A filter screen is installed inside the filter plate 20. The filter plate 20 can filter impurities in the wine after brewing to ensure the quality of the liquor.
[0028] All standard parts used in this invention can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all use conventional models in the prior art, and the circuit connections also use conventional connection methods in the prior art, which will not be detailed here. The control method of this invention is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. Content not described in detail in this specification belongs to the prior art known to those skilled in the art.
[0029] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0030] Working principle:
[0031] Before brewing, the pure grain solid-state fermentation baijiu device injects an appropriate amount of clean water into the fermentation tank 5. The rotating motor 6 drives the fixed box 10 and scraper 15 to rotate. The support spring 13 makes the scraper 15 stick to the inner wall of the fermentation tank 5 to scrape off impurities. After cleaning, the hydraulic cylinder 3 is started, which makes the support plate 2 tilt the fermentation tank 5. The dirt is discharged from the discharge pipe 19. The pre-treated pure grain solid raw materials are put into the fermentation tank 5 through the feed hopper 17. The rotating motor 6 is started, which drives the rotating shaft 7 and the stirring paddle 8 to rotate, which fully turns the raw materials, so that the fermentation raw materials are in full contact with microorganisms, accelerates fermentation, and increases the fermentation speed.
[0032] After fermentation is complete, the sealing cap on the discharge pipe 19 is opened, and the mixture of wine and lees flows out. The filter screen inside the filter plate 20 intercepts impurities, achieving separation of wine and impurities and ensuring the quality of the liquor. The filter plate 20 can be easily disassembled and assembled via the handle 21. At the same time, during the process of discharging the wine, the rotating motor 6 drives the scraper 15 to rotate, which can scrape off the impurities on the filter plate 20 and prevent the filter plate 20 from clogging.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pure grain solid-state fermentation baijiu (Chinese liquor) device, comprising a support base (1), a support plate (2), and a fermentation tank (5), characterized in that: The support plate (2) is rotatably connected to the support base (1) via a hinge. Two hydraulic cylinders (3) are installed on the bottom wall of the inner cavity of the support base (1). Two fixing plates (4) that are fixedly connected to the fermentation tank (5) are symmetrically fixed on the surface of the support plate (2). A rotary motor (6) is installed on the outer wall of one of the fixing plates (4). The output end of the rotary motor (6) is fixed with a rotating shaft (7). Multiple stirring paddles (8) are fixed on both sides of the outer wall of the rotating shaft (7). Two fixing columns (9) are fixed on both sides of the outer wall of the rotating shaft (7). A fixing box (10) is fixed on one side of the outer wall of the fixing column (9). A scraper (15) that fits against the inner wall of the fermentation tank (5) is movably connected to one side of the outer wall of the fixing box (10). A discharge pipe (19) is fixed at the bottom of the fermentation tank (5). A filter plate (20) is threadedly connected to the discharge pipe (19).
2. The pure grain solid-state fermentation baijiu apparatus according to claim 1, characterized in that: Two limiting posts (11) are fixed inside the fixed box (10). A guide plate (12) is movably connected to the outside of the limiting post (11). A support spring (13) for supporting the guide plate (12) is fixed to the bottom wall of the inner cavity of the fixed box (10).
3. The pure grain solid-state fermentation baijiu apparatus according to claim 2, characterized in that: The surface of the fixing box (10) is provided with multiple through holes, and a connecting rod (14) is movably connected in the through holes on the surface of the fixing box (10). The two ends of the connecting rod (14) are fixedly connected to the guide plate (12) and the scraper (15) respectively.
4. The pure grain solid-state fermentation baijiu apparatus according to claim 1, characterized in that: The surface of the support plate (2) is fixed with a support frame (16) for supporting the fermentation tank (5), and the top of the fermentation tank (5) is fixed with a feed hopper (17) and an exhaust pipe (18).
5. The pure grain solid-state fermentation baijiu apparatus according to claim 1, characterized in that: The bottom of the filter plate (20) is fixed with a handle (21), and a filter screen is installed inside the filter plate (20).