A cylinder head surface treatment tool

Abstract

The utility model relates to the technical field of cylinder cover surface treatment, and disclose a kind of cylinder cover surface treatment frock, including base, the top of base is fixedly provided with two fixed plates, a fixed plate is fixedly provided with controller, another fixed plate is fixedly provided with observation glass window, the top of base is fixedly provided with positioning plate, the side of positioning plate is fixedly provided with first electric push rod, the side of first electric push rod is fixedly provided with clamping plate, the top of fixed plate is fixedly provided with processing frame, camera is fixedly provided on the processing frame, electric slide rail is fixedly provided in the width direction of processing frame.The cylinder cover surface treatment frock, by the cooperation of first electric push rod and clamping plate, can be accurately positioned and stably clamped according to different sizes of cylinder cover, avoid shaking or displacement in the processing process, ensure the uniformity and consistency of surface treatment effect, improve product quality.

Description

Technical Field

[0001] This utility model relates to the field of cylinder head surface treatment technology, and in particular to a cylinder head surface treatment tooling. Background Technology

[0002] In modern engine manufacturing, the cylinder head, as a key component, has a crucial impact on engine performance and reliability due to its surface quality. The production process often involves various surface treatments such as grinding, cleaning, coating, and laser processing. Currently, existing cylinder head surface treatment fixtures suffer from several problems. Firstly, the positioning and clamping methods are not precise or stable enough, leading to cylinder head wobbling or displacement during processing, resulting in uneven surface treatment and affecting product quality. Secondly, existing fixtures lack effective monitoring and adjustment mechanisms, failing to monitor and provide feedback on the processing in real time, and unable to promptly detect and correct deviations. Furthermore, some fixtures have unreasonable structural designs, resulting in inconvenient operation, low efficiency, and safety issues, making it difficult to meet the high precision, high efficiency, and high safety requirements of modern production for cylinder head surface treatment. Utility Model Content

[0003] The purpose of this invention is to provide a cylinder head surface treatment fixture that solves the problem of inaccurate and unstable positioning and clamping mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cylinder head surface treatment fixture, including a base, two fixing plates fixedly mounted on the top of the base, a controller fixedly mounted on one fixing plate, and an observation glass window fixedly mounted on the other fixing plate, a positioning plate fixedly mounted on the top of the base, a first electric push rod fixedly mounted on one side of the positioning plate, a clamping plate fixedly mounted on one side of the first electric push rod, a processing frame fixedly mounted on the top of the fixing plates, a camera fixedly mounted on the processing frame, an electric slide rail fixedly mounted in the width direction of the processing frame, and a slide rod mounted on the electric slide rail.

[0005] The sliding rod has an electric slider that is movably mounted on its outer side. A second electric push rod is fixedly mounted below the electric slider. A laser emitter is fixedly mounted below the second electric push rod. A support rod is fixedly mounted below the base. An anti-slip pad is fixedly mounted below the support rod. Anti-slip textures are fixedly mounted above the base.

[0006] The two fixing plates are arranged parallel to each other and opposite to each other. The positioning plate is located between the two fixing plates and is fixedly connected to one of the fixing plates. The axis of the first electric push rod is perpendicular to the line connecting the two fixing plates.

[0007] The observation glass window is made of high-strength explosion-proof glass, and the surface of the observation glass window is coated with an anti-fog coating. The edge of the observation glass window is sealed to the fixing plate by a sealing strip.

[0008] A linear bearing is provided between the electric slider and the slide rod. The electric slider achieves linear movement along the slide rod through the cooperation of a drive motor and a lead screw and nut pair.

[0009] The camera is a high-definition industrial camera equipped with an adjustable lens, and it is connected to the controller via a data cable.

[0010] The anti-slip mat is made of nitrile rubber and has a grid-like anti-slip pattern on its bottom surface. The anti-slip mat is detachably connected to the support rod by bolts.

[0011] This utility model discloses a cylinder head surface treatment fixture. Through the cooperation of a first electric push rod and a clamping plate, it can accurately position and stably clamp cylinder heads of different sizes, avoiding shaking or displacement during the treatment process, ensuring the uniformity and consistency of the surface treatment effect, and improving product quality. Real-time monitoring of the treatment process is achieved through the connection of a high-definition industrial camera and a controller. The controller can adjust the working status of the electric slider, the second electric push rod, and the laser emitter based on the camera feedback, promptly correcting deviations during the treatment process and improving processing accuracy and efficiency. The reasonable structural design makes the fixture easy to operate and understand, allowing workers to quickly learn how to use it. The fixture's explosion-proof, anti-fog, and sealing design of the glass window, as well as the anti-slip pads and anti-slip textures, improve the safety of the fixture during use and ensure the personal safety of the operators. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the processing frame of this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the fixing plate of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the base of this utility model.

[0017] In the diagram: 1. Base; 2. Fixing plate; 3. Controller; 4. Observation window; 5. Positioning plate; 6. First electric push rod; 7. Clamping plate; 8. Processing frame; 9. Camera; 10. Electric slide rail; 11. Slide rod; 12. Electric slider; 13. Second electric push rod; 14. Laser emitter; 15. Support rod; 16. Anti-slip pad; 17. Anti-slip texture. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1-4 This utility model provides a technical solution: a cylinder head surface treatment fixture, including a base 1, two fixing plates 2 are fixedly installed on the top of the base 1, a controller 3 is fixedly installed on one fixing plate 2, and an observation glass window 4 is fixedly installed on the other fixing plate 2. A positioning plate 5 is fixedly installed on the top of the base 1, a first electric push rod 6 is fixedly installed on one side of the positioning plate 5, a clamping plate 7 is fixedly installed on one side of the first electric push rod 6, a processing frame 8 is fixedly installed on the top of the fixing plate 2, a camera 9 is fixedly installed on the processing frame 8, an electric slide rail 10 is fixedly installed in the width direction of the processing frame 8, and a slide rod 11 is installed on the electric slide rail 10.

[0020] An electric slider 12 is movably mounted on the outer side of the slider 11. A second electric push rod 13 is fixedly mounted below the electric slider 12. A laser emitter 14 is fixedly mounted below the second electric push rod 13. A support rod 15 is fixedly mounted below the base 1. An anti-slip pad 16 is fixedly mounted below the support rod 15. An anti-slip texture 17 is fixedly mounted above the base 1.

[0021] Two fixed plates 2 are arranged parallel and opposite to each other. The positioning plate 5 is located between the two fixed plates 2 and is fixedly connected to one of the fixed plates 2. The axis of the first electric push rod 6 is perpendicular to the line connecting the two fixed plates 2. The observation glass window 4 is made of high-strength explosion-proof glass. The surface of the observation glass window 4 is coated with an anti-fog coating. The edge of the observation glass window 4 is sealed to the fixed plate 2 by a sealing strip. A linear bearing is provided between the electric slider 12 and the slide rod 11. The electric slider 12 achieves linear movement along the slide rod 11 through the cooperation of the drive motor and the lead screw nut pair. The camera 9 is a high-definition industrial camera and is equipped with an adjustable focal length lens. The camera 9 is connected to the controller 3 via a data cable. The anti-slip pad 16 is made of nitrile rubber and has a grid-like anti-slip texture on its bottom surface. The anti-slip pad 16 is detachably connected to the support rod 15 by bolts.

[0022] Working Principle: During use, the cylinder head is placed on the base 1. The anti-slip texture 17 on the base 1 increases the stability of the cylinder head. The controller 3 activates the first electric push rod 6, which pushes the clamping plate 7 towards the cylinder head until the clamping plate 7 clamps the cylinder head between the positioning plate 5 and the clamping plate 7, completing the positioning and clamping of the cylinder head. After clamping, according to the surface treatment process requirements of the cylinder head, the controller 3 sets the working parameters of the electric slide rail 10, electric slider 12, second electric push rod 13, and laser emitter 14. The electric slide rail 10 drives the slide rod 11 to move in the width direction of the processing frame 8. The electric slider 12 achieves linear motion on the slide rod 11 through the cooperation of the drive motor and the lead screw nut pair. The second electric push rod 13 adjusts the height of the laser emitter 14 as needed, so that the laser emitter 14 reaches the predetermined processing position to treat the cylinder head surface. During the process, the high-definition industrial camera 9 captures real-time images of the cylinder head surface treatment and transmits the signals to the controller 3 via a data cable. The controller 3 analyzes and processes the images. If any deviations are found during the processing, such as inaccurate positioning of the laser emitter 14 or the need to adjust the processing parameters, the controller 3 will promptly issue instructions to adjust the working status of the electric slide rail 10, electric slider 12, second electric push rod 13, and laser emitter 14 to ensure the accuracy and quality of the cylinder head surface treatment. The operator can observe the cylinder head surface treatment in real-time through the observation window 4. Since the observation window 4 is made of high-strength explosion-proof glass and coated with an anti-fog coating, and the edges are sealed with sealing strips, it ensures that the operator can observe and operate in a safe and clear environment. After the treatment is completed, the controller 3 controls the first electric push rod 6 to retract, the clamp 7 to loosen the cylinder head, and the operator can then remove the treated cylinder head.

[0023] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A cylinder head surface treatment fixture, comprising a base (1), characterized in that: Two fixing plates (2) are fixedly installed above the base (1). A controller (3) is fixedly installed on one fixing plate (2), and an observation glass window (4) is fixedly installed on the other fixing plate (2). A positioning plate (5) is fixedly installed above the base (1). A first electric push rod (6) is fixedly installed on one side of the positioning plate (5). A clamping plate (7) is fixedly installed on one side of the first electric push rod (6). A processing frame (8) is fixedly installed above the fixing plate (2). A camera (9) is fixedly installed on the processing frame (8). An electric slide rail (10) is fixedly installed in the width direction of the processing frame (8). A slide rod (11) is installed on the electric slide rail (10).

2. The cylinder head surface treatment fixture according to claim 1, characterized in that: An electric slider (12) is movably arranged on the outside of the slide bar (11). A second electric push rod (13) is fixedly arranged below the electric slider (12). A laser emitter (14) is fixedly arranged below the second electric push rod (13). A support rod (15) is fixedly arranged below the base (1). An anti-slip pad (16) is fixedly arranged below the support rod (15). An anti-slip texture (17) is fixedly arranged above the base (1).

3. The cylinder head surface treatment fixture according to claim 2, characterized in that: The two fixing plates (2) are arranged in parallel and opposite directions. The positioning plate (5) is located between the two fixing plates (2) and is fixedly connected to one of the fixing plates (2). The axis of the first electric push rod (6) is perpendicular to the line connecting the two fixing plates (2).

4. The cylinder head surface treatment fixture according to claim 3, characterized in that: The observation glass window (4) is made of high-strength explosion-proof glass. The surface of the observation glass window (4) is coated with an anti-fog coating. The edge of the observation glass window (4) is sealed to the fixing plate (2) by a sealing strip.

5. The cylinder head surface treatment fixture according to claim 4, characterized in that: A linear bearing is provided between the electric slider (12) and the slide rod (11). The electric slider (12) achieves linear movement along the slide rod (11) through the cooperation of the drive motor and the lead screw nut pair.

6. The cylinder head surface treatment fixture according to claim 5, characterized in that: The camera (9) is a high-definition industrial camera, and the camera (9) is connected to the controller (3) via a data cable.

7. The cylinder head surface treatment fixture according to claim 6, characterized in that: The anti-slip mat (16) is made of nitrile rubber. The bottom surface of the anti-slip mat (16) is provided with a grid-like anti-slip pattern. The anti-slip mat (16) is detachably connected to the support rod (15) by bolts.

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