Module station first piece glue inspection tooling mechanism composed of blade battery

By designing a first-piece adhesive inspection fixture for the module station composed of blade batteries, and using sensors and photoelectric sensors to perform adhesive application outside the equipment, the safety hazards of manual adhesive application are solved, and the first-piece adhesive application work is realized quickly and safely.

CN224301189UActive Publication Date: 2026-05-29XUZHOU XCMG NEW ENERGY POWER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUZHOU XCMG NEW ENERGY POWER TECH CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In existing technologies, manual glue-splicing operations pose safety hazards within the robot's operating range, making it difficult to achieve fast and safe first-piece glue-splicing.

Method used

Design a first-piece adhesive inspection fixture for a module assembly station composed of blade batteries. By operating outside the equipment's operating range, it uses sensors and photoelectric sensors for position detection and limiting to ensure the safety and accuracy of the adhesive application process.

Benefits of technology

This enables the first piece of adhesive to be applied quickly and safely outside the equipment, improving the safety of the first piece and reducing the risk of mechanical injury to workers.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224301189U_ABST
    Figure CN224301189U_ABST
Patent Text Reader

Abstract

The utility model discloses a module station first piece glue checking tool mechanism of blade battery composition, including installation bottom plate, the left and right sides symmetry of installation bottom plate are equipped with fixed plate, the upper common sliding connection of two fixed plates has the horizontal board, the symmetrically equipped with the aperture on horizontal board rear side, the cup holder is connected on horizontal board top, and the cup hole is equipped with cup hole on the cup holder corresponding aperture, and the sensor is connected with cup hole on horizontal board lower surface corresponding aperture, the front baffle, the rear baffle and the front slot photoelectric sensor, rear slot photoelectric sensor are connected with the symmetry of the front and rear sides between two fixed plates on installation bottom plate, and the horizontal board lower surface rear side is connected with the matching baffle of front baffle, rear baffle, and the sensing sheet that matches with the front slot photoelectric sensor, rear slot photoelectric sensor. The utility model can operate outside the equipment operation range, can complete first piece glue receiving work fast, safe, improve the security of glue receiving first piece, reduce the possible of worker mechanical injury.
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Description

Technical Field

[0001] This utility model belongs to the field of battery pack thermal management technology, specifically relating to a tooling mechanism for first-piece adhesive inspection at the module workstation of blade batteries. Background Technology

[0002] The first-piece glue application is a crucial initial step in the production process. Currently, most first-piece glue application operations are completed manually at the workstation. Manual glue application is even more prevalent at workstations involving robotic glue application. This manual application method is primarily because, in the early stages of production, precise control and adjustment of the initial glue ratio and dispensing status are necessary to ensure the quality stability of subsequent batch production.

[0003] However, there are significant drawbacks to manually entering the robot's operating area to perform adhesive-spreading operations. Robots are characterized by automation, high speed, and complex movement trajectories, posing certain safety risks to manual entry into their operating zone. Utility Model Content

[0004] The purpose of this utility model is to provide a first-piece adhesive inspection fixture for a module assembly station composed of blade batteries. It can operate outside the equipment's operating range, and can quickly and safely complete the first-piece adhesive bonding work, thereby improving the safety of the first piece and reducing the possibility of mechanical injury to workers.

[0005] To achieve the above objectives, the first piece adhesive inspection fixture mechanism for the module station of the blade battery of this utility model includes a mounting base plate, on which fixed plates are symmetrically arranged on the left and right sides. A horizontal plate is slidably connected above the two fixed plates. Openings are symmetrically arranged on the rear side of the horizontal plate. A cup holder is connected above the horizontal plate. A cup hole is provided on the cup holder corresponding to the opening. A sensor is connected to the corresponding opening on the lower surface of the horizontal plate.

[0006] The mounting base plate is symmetrically connected to the front and rear sides between the two fixed plates, including a front stop block, a rear stop block, a front slot type photoelectric sensor, and a rear slot type photoelectric sensor. The rear side of the lower surface of the horizontal plate is connected to a stop block that matches the front stop block and the rear stop block, and a sensing plate that matches the front slot type photoelectric sensor and the rear slot type photoelectric sensor.

[0007] As a further embodiment of this utility model: downward bending plates are provided on both sides of the horizontal plate, and the bending plates are slidably connected to the fixed plate through a slide rail.

[0008] As a further embodiment of this utility model: a drag chain is provided on the mounting base plate parallel to the bending plate, and the power output end of the drag chain is connected to the bending plate through a connecting plate.

[0009] As a further embodiment of this utility model, a handle is connected to the front side of the horizontal plate.

[0010] As a further embodiment of this utility model: a front adjustment groove and a rear adjustment groove are connected to the mounting base plate, and the front groove type photoelectric sensor and the rear groove type photoelectric sensor are respectively installed on the front adjustment groove and the rear adjustment groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] Unlike traditional methods that involve entering the equipment's working area to perform the first piece adhesive application, this mechanism allows for quick and safe completion of the first piece adhesive application outside the robot arm's enclosure or within a safe area outside the machine, improving the safety of the first piece and reducing the possibility of mechanical injury to workers. Attached Figure Description

[0013] Figure 1 This is a rear view structural diagram of the first piece adhesive inspection fixture mechanism at the module station of the blade battery of this utility model.

[0014] Figure 2 This is a front view structural diagram of the first piece adhesive inspection fixture mechanism at the module station of the blade battery of this utility model (excluding the cup holder).

[0015] In the diagram: 1. Mounting base plate, 2. Horizontal plate, 3. Cup holder, 4. Cup hole, 5. Cable chain, 6. Connecting plate, 7. Handle, 8. Rear adjustment slot, 9. Rear slot type photoelectric sensor, 10. Sensing plate, 11. Rear stop block, 12. Impact block, 13. Fixing plate, 14. Front stop block, 15. Front adjustment slot, 16. Front slot type photoelectric sensor, 17. Opening, 18. Sensor;

[0016] 2.1 Bending plate; 2.2 Slide rail. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] like Figure 1 and Figure 2 As shown, the first piece adhesive inspection fixture mechanism for the module assembly station composed of blade batteries includes a mounting base plate 1. The mounting base plate 1 has symmetrically arranged fixing plates 13 on its left and right sides. A horizontal plate 2 is slidably connected above the two fixing plates 13. The horizontal plate 2 has symmetrically arranged openings 17 on its rear side. A cup holder 3 is connected above the horizontal plate 2. The cup holder 3 has cup holes 4 corresponding to the openings 17. A sensor 18 is connected to the lower surface of the horizontal plate 2 corresponding to the openings 17. The cup holder 3 is placed horizontally through the cup holes 4, and then the sensor 18 detects whether the cup is placed correctly through the openings 17.

[0019] On the mounting base plate 1, symmetrically connected to the front and rear sides between the two fixed plates 13 are a front stop block 14, a rear stop block 11, a front slot-type photoelectric sensor 16, and a rear slot-type photoelectric sensor 9. On the rear side of the lower surface of the horizontal plate 2, a stop block 12 matching the front stop block 14 and the rear stop block 11, and a sensing plate 10 matching the front slot-type photoelectric sensor 16 and the rear slot-type photoelectric sensor 9 are connected. The rear stop block 11 and the rear slot-type photoelectric sensor 9, together with the stop block 12 and the sensing plate 10, serve as the initial state of the tooling mechanism. The front stop block 14 and the front slot-type photoelectric sensor 16, together with the stop block 12 and the sensing plate 10, are used to determine the fixed adhesive bonding position.

[0020] To facilitate the horizontal movement of the horizontal plate 2, the horizontal plate 2 is further provided with downward bending plates 2.1 on both sides, and the bending plates 2.1 are slidably connected to the fixed plate 13 via slide rails 2.2.

[0021] Furthermore, a cable chain 5 is installed on the mounting base plate 1 parallel to the bending plate 2.1. The power output end of the cable chain 5 is connected to the bending plate 2.1 via a connecting plate 6. A 24V low-voltage cable is placed inside the cable chain to connect various electrical devices within the tooling mechanism, providing power to these devices via an external power source.

[0022] Furthermore, a handle 7 is connected to the front side of the horizontal plate 2. When using this tooling mechanism, the handle 7 allows for easy forward and backward movement of the horizontal plate 2.

[0023] Furthermore, the mounting base plate 1 is connected to a front adjustment slot 15 and a rear adjustment slot 8, with the front slot-type photoelectric sensor 16 and the rear slot-type photoelectric sensor 9 respectively mounted on the front adjustment slot 15 and the rear adjustment slot 8. The front slot-type photoelectric sensor 16 and the rear slot-type photoelectric sensor 9 can be finely adjusted in position through the front adjustment slot 15 and the rear adjustment slot 8, thereby ensuring synchronous operation with the front stop block 14 and the rear stop block 11, and playing a dual limiting role.

[0024] In the specific implementation of this utility model, firstly, the horizontal plate 2 is pulled to the rear limit position, that is, the position where the impact block 12 is restricted by the rear stop block 11. At this time, the sensing plate 10 is placed in the rear slot type photoelectric sensor 9 to cut off the light source. Then, two paper cups are placed in the cup hole 4. The sensor 18 is used to detect whether there are paper cups. Push the handle 7 forward, and the impact block 12 will hit the front stop block 14. The sensing plate 10 will cut off the light source of the front slot type photoelectric sensor 16. At this time, the front limit position is reached. This position is limited by the front stop block 14. This position is also the fixed glue receiving position for the first piece program of the glue dispensing robot. After the glue is received, pull the horizontal plate 2 backward through the handle 7. The sensing plate 10 will cut off the light source of the rear slot type photoelectric sensor 9. The rear limit position is reached. At this time, take out the two paper cups to measure the weight of the glue. According to the glue ratio range given in the process document, it is judged whether the glue ratio meets the specifications and whether it can be used normally. Only after the glue ratio is determined to be qualified can the glue dispensing equipment be used.

Claims

1. A first-piece adhesive inspection fixture for a module assembly consisting of blade batteries, comprising a mounting base plate (1), characterized in that, The mounting base plate (1) is symmetrically provided with fixing plates (13) on the left and right sides. A horizontal plate (2) is slidably connected above the two fixing plates (13). A hole (17) is symmetrically provided on the rear side of the horizontal plate (2). A cup holder (3) is connected above the horizontal plate (2). A cup hole (4) is provided on the cup holder (3) corresponding to the hole (17). A sensor (18) is connected to the lower surface of the horizontal plate (2) corresponding to the hole (17). The mounting base plate (1) is symmetrically connected to the front and rear sides between the two fixed plates (13) with a front stop block (14), a rear stop block (11), a front slot type photoelectric sensor (16), and a rear slot type photoelectric sensor (9). The lower surface of the horizontal plate (2) is connected to the rear side with a collision block (12) that matches the front stop block (14) and the rear stop block (11), and a sensing sheet (10) that matches the front slot type photoelectric sensor (16) and the rear slot type photoelectric sensor (9).

2. The first-piece adhesive inspection fixture mechanism for the module assembly of the blade battery as described in claim 1, characterized in that, The horizontal plate (2) has downward bending plates (2.1) on both sides, and the bending plates (2.1) are slidably connected to the fixed plate (13) via the slide rail (2.2).

3. The first-piece adhesive inspection fixture mechanism for the module assembly of blade batteries according to claim 2, characterized in that, A drag chain (5) is provided on the mounting base plate (1) parallel to the bending plate (2.1). The power output end of the drag chain (5) is connected to the bending plate (2.1) through the connecting plate (6).

4. The first-piece adhesive inspection fixture mechanism for the module assembly of blade batteries according to claim 1, characterized in that, A handle (7) is connected to the front side of the horizontal plate (2).

5. The first-piece adhesive inspection fixture mechanism for the module assembly of the blade battery according to claim 1, characterized in that, The mounting base plate (1) is connected to the front adjustment slot (15) and the rear adjustment slot (8). The front slot type photoelectric sensor (16) and the rear slot type photoelectric sensor (9) are respectively installed on the front adjustment slot (15) and the rear adjustment slot (8).