A reducer oil leakage protection structure

By introducing overflow channels, outlets, filters, and sensor protection components into the reducer, the problems of difficult oil leakage guidance and inconvenient disassembly of the reducer are solved, achieving better oil leakage protection and convenient disassembly, and enhancing the use and maintenance of the reducer.

CN224301343UActive Publication Date: 2026-05-29浙江通宇变速机械股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
浙江通宇变速机械股份有限公司
Filing Date
2025-03-03
Publication Date
2026-05-29

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Abstract

The utility model discloses a speed reducer oil leakage protection structure belongs to speed reducer protection field, including protection subassembly, and protection subassembly includes speed reducer shell, and the outlet is seted up on the speed reducer shell, and the oil seal is installed in the inside of speed reducer shell, and the inner wall of speed reducer shell is seted up with the overflow groove, and the bearing is installed at the front of speed reducer shell, and the sensor is installed on one side of speed reducer shell, and the positioning ring is fixedly installed at the front of speed reducer shell, and the bearing is installed in the inside of positioning ring, and the rotary joint of shaft is rotated in the inside of bearing, and the first gasket and second gasket are installed respectively in the both sides of bearing, and the filter is installed in the inside of outlet, the utility model discloses the protection subassembly not only can improve the oil leakage protection effect to speed reducer conveniently, can exclude oil simultaneously, thereby can enhance the protection performance of protection structure, and the convenient nature of disassembly and replacement can be improved simultaneously through above -mentioned structure mutual cooperation also convenient to the disassembly of each component, therefore.
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Description

Technical Field

[0001] This utility model relates to the field of speed reducer protection, specifically a speed reducer oil leakage protection structure. Background Technology

[0002] The "oil-proof reducer structure" disclosed in publication number "CN221683538U" is also an increasingly mature technology. Its "invention" reduces the internal and external pressure difference, thus preventing oil from seeping out of the reducer's gaps due to excessive internal pressure. Furthermore, due to the special shape of the special air supply pipe, when oil splashes into the pipe, the inclined plane inside will cause the oil splashed by the high-speed rotating oil slinger to slide down into the reducer, thus allowing the internal pressure of the reducer to be discharged through the special air supply pipe. This limits oil leakage from the reducer. However, the reducer still has the following drawbacks during use: While the air supply pipe and inclined plane structure do prevent oil leakage, these structures do not facilitate the guidance of leaking oil, which remains inside the reducer and affects the protection effect. Therefore, it is necessary to provide a protective structure that can easily guide and discharge leaking oil, thus improving the protection effect. In addition, the existing reducer is inconvenient to disassemble its components. Therefore, it is necessary to provide a protective structure that facilitates disassembly and improves the ease of disassembly. Utility Model Content

[0003] This utility model provides a gearbox oil leakage protection structure, aiming to solve the problem that the protection effect of existing protection structures is not significant enough.

[0004] To achieve the above objectives, this utility model provides a gearbox oil leakage protection structure, including a protection component;

[0005] The protection component includes a speed reducer housing with an outlet, an oil seal inside the housing, an overflow groove on the inner wall of the housing, a bearing at the front end of the housing, a sensor on one side of the housing, a positioning ring fixedly mounted at the front end of the housing, a bearing inside the positioning ring, a rotating shaft rotatably connected inside the bearing, a first gasket and a second gasket on both sides of the bearing, and a filter inside the outlet.

[0006] As a preferred embodiment of this utility model, a mounting plate is installed at the rear end of the reducer housing.

[0007] As a preferred embodiment of this utility model, the mounting plate and the reducer housing are both internally threaded with a number of bolts, and the rear ends of the mounting plate and the reducer housing are both provided with a number of screw holes, and the number of bolts are all threaded into the inside of the screw holes.

[0008] As a preferred embodiment of this utility model, one end of the sensor is fixedly connected to a connector, the connector is threaded into the inside of the overflow groove, the inner wall of the positioning ring is provided with an annular groove, and the first gasket is installed inside the annular groove.

[0009] As a preferred embodiment of this utility model, the reducer housing and mounting plate are both made of cast aluminum.

[0010] In a preferred embodiment of this invention, the rotating shaft is made of stainless steel.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In the oil leakage protection structure of the reducer, the motor shaft is fixed in the shaft hole by the bearing. The bearing is provided with an oil seal in the axial direction of the shaft. The oil leakage protection structure of the reducer is provided with an overflow groove and an outlet between the bearing and the oil seal. A filter and a sensor are provided on the outer end face of the outlet. When the oil seal leaks, the oil is led to the outlet through the overflow groove and filtered out of the reducer through the filter. At the same time, the sensor detects the leak and issues an alarm. The oil leakage protection structure of the reducer can prevent the leaked material from damaging the reducer when the oil seal leaks. At the same time, the oil leakage of the reducer can be checked through the outlet, which can facilitate the maintenance of the reducer. Compared with the protection structure in the prior art "a reducer with an oil leakage prevention structure", this utility model can not only achieve the oil leakage protection effect through the cooperation of the above structures, but also facilitate the discharge of oil. Therefore, it can enhance the protection effect of the protection structure on the reducer.

[0013] 2. When disassembling the protection mechanism, first remove the bolts from the screw holes to remove the mounting plate. Then, remove the internal structure, shaft, first gasket, second gasket, and oil seal to disassemble the reducer. Compared with the protection structure in the prior art "a reducer with an oil leakage prevention structure", this utility model can facilitate the disassembly of the protection structure as needed through the cooperation of the above structures, thus improving the ease of disassembly of each component. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a front view of the overall structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the protective component structure of this utility model;

[0017] Figure 4 This is an enlarged view of the structure at point A of this utility model;

[0018] Figure 5 This is a sectional view of the housing structure of the reducer of this utility model;

[0019] Figure 6 This is a disassembled diagram of the transmission component structure of this utility model.

[0020] In the diagram: 100, protection component; 101, reducer housing; 102, outlet; 103, oil seal; 104, overflow groove; 105, bearing; 106, sensor; 107, positioning ring; 108, rotating shaft; 109, first gasket; 110, second gasket; 120, filter; 111, mounting plate; 121, bolt; 122, screw hole; 131, connector; 132, annular groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-6 This utility model provides a gear reducer oil leakage protection structure, including a protection component 100;

[0023] The protection component 100 includes a reducer housing 101, an outlet 102 on the reducer housing 101, an oil seal 103 installed inside the reducer housing 101, an overflow groove 104 on the inner wall of the reducer housing 101, a bearing 105 installed at the front end of the reducer housing 101, a sensor 106 installed on one side of the reducer housing 101, a positioning ring 107 fixedly installed at the front end of the reducer housing 101, the bearing 105 installed inside the positioning ring 107, a rotating shaft 108 rotatably connected inside the bearing 105, a first gasket 109 and a second gasket 110 respectively installed on both sides of the bearing 105, and a filter 120 installed inside the outlet 102.

[0024] In one specific embodiment, the protective component 100 not only improves the oil leakage protection effect of the reducer but also drains the oil, thereby enhancing the protective performance of the protective structure. Furthermore, the interplay of these structures facilitates the disassembly of each component, improving the ease of disassembly and replacement. In use, the motor shaft 108 in the reducer oil leakage protection structure passes through a shaft hole and is fixed by a bearing 105. An oil seal 103 is fitted onto the axial side surface of the bearing 105 on the shaft 108. An overflow outlet is provided between the bearing 105 and the oil seal 103 in the reducer oil leakage protection structure. The system includes a trough 104 and an outlet 102. A filter 120 and a sensor 106 are provided on the outer end face of the outlet 102. When the oil seal 103 leaks, the oil is led to the outlet 102 through the overflow trough 104 and filtered out of the reducer by the filter 120. At the same time, the sensor 106 detects the leak and issues an alarm. The reducer oil leakage protection structure can prevent the leaked material from damaging the reducer when the reducer oil seal 103 leaks. Subsequently, the oil leakage of the reducer can be checked through the outlet 102, which facilitates the maintenance of the reducer and enhances the protective effect of the protection structure.

[0025] Please see Figures 2-6 A mounting plate 111 is installed at the rear end of the reducer housing 101.

[0026] In one specific embodiment, the mounting plate 111 can seal the reducer housing 101, thereby improving the overall structural stability of the reducer.

[0027] Please see Figures 2-6 The mounting plate 111 and the reducer housing 101 are both threaded with several bolts 121. The rear ends of the mounting plate 111 and the reducer housing 101 are both provided with several screw holes 122, and the bolts 121 are threaded into the screw holes 122.

[0028] In one specific embodiment, the bolt 121 is threaded inside the bolt hole 122, which enhances the installation strength between the mounting plate 111 and the reducer housing 101. After the bolt 121 is removed, the various components of the reducer can be disassembled.

[0029] Please see Figures 2-6 One end of the sensor 106 is fixedly connected to a connector 131, which is threaded into the inside of the overflow groove 104. The inner wall of the positioning ring 107 has an annular groove 132, and the first gasket 109 is installed inside the annular groove 132.

[0030] In one specific embodiment, the connector 131 facilitates the threaded connection between the sensor 106 and the reducer housing 101, and the annular groove 132 facilitates the installation and positioning of the first gasket 109, thereby improving the ease of installation and removal of the first gasket 109.

[0031] Please see Figures 2-6 The reducer housing 101 and the mounting plate 111 are both made of cast aluminum.

[0032] In one specific embodiment, the gearbox housing 101 and mounting plate 111, made of cast aluminum, can reduce the weight, thereby improving the ease of carrying and using the gearbox.

[0033] Please see Figures 2-6 The pivot 108 is made of stainless steel.

[0034] In one specific embodiment, the stainless steel shaft 108 can avoid damage and extend its service life.

[0035] Working principle: In use, the motor shaft 108 in the reducer oil leakage protection structure passes through the shaft hole and is fixed by the bearing 105. The bearing 105 has an oil seal 103 sleeved on the axial side surface of the shaft 108. The reducer oil leakage protection structure has an overflow groove 104 and an outlet 102 between the bearing 105 and the oil seal 103. A filter 120 and a sensor 106 are provided on the outer end face of the outlet 102. When the oil seal 103 leaks, the oil is led to the outlet 102 through the overflow groove 104 and filtered out of the reducer through the filter 120. The sensor 106 detects the leak and issues an alarm. In addition, the reducer oil leakage protection structure can prevent the leaked material from damaging the reducer when the reducer oil seal 103 leaks. Finally, the oil leakage of the reducer can be checked through the outlet 102, which can facilitate the maintenance of the reducer. Therefore, the protection effect of the protection structure can be enhanced.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reducer oil leakage protection structure, characterized in that, include: A protection component (100) includes a reducer housing (101), an outlet (102) on the reducer housing (101), an oil seal (103) installed inside the reducer housing (101), an overflow groove (104) on the inner wall of the reducer housing (101), a bearing (105) installed at the front end of the reducer housing (101), a sensor (106) installed on one side of the reducer housing (101), a positioning ring (107) fixedly installed at the front end of the reducer housing (101), the bearing (105) installed inside the positioning ring (107), a rotating shaft (108) rotatably connected inside the bearing (105), a first gasket (109) and a second gasket (110) respectively installed on both sides of the bearing (105), and a filter (120) installed inside the outlet (102).

2. The reducer oil leakage protection structure according to claim 1, characterized in that: A mounting plate (111) is installed at the rear end of the reducer housing (101).

3. The reducer oil leakage protection structure according to claim 2, characterized in that: The mounting plate (111) and the reducer housing (101) are both threaded with a number of bolts (121). The rear ends of the mounting plate (111) and the reducer housing (101) are provided with a number of screw holes (122). The bolts (121) are threaded into the screw holes (122).

4. The oil leakage protection structure for a speed reducer according to claim 1, characterized in that: One end of the sensor (106) is fixedly connected to a connector (131), which is threaded into the inside of the overflow groove (104). The inner wall of the positioning ring (107) is provided with an annular groove (132), and the first gasket (109) is installed inside the annular groove (132).

5. The reducer oil leakage protection structure according to claim 1, characterized in that: The reducer housing (101) and mounting plate (111) are both made of cast aluminum.

6. The oil leakage protection structure for a speed reducer according to claim 1, characterized in that: The shaft (108) is made of stainless steel.