Full-automatic resin regeneration system

Abstract

The utility model discloses a resin full -automatic regeneration system relates to mixed bed resin regeneration technical field, the utility model discloses a tower body, visual identification component and clean antifouling subassembly, the top of tower body inner chamber installs the top water delivery mechanism, the bottom of tower body inner chamber installs the bottom backwater washing mechanism. The utility model discloses a visual identification component, utilizes industrial camera and laser spectrum detector to carry out double -monitoring to the resin layered interface inside the tower body, combines the light -intensity of light -intensity lamp under low light condition and automatically light -intensity enhancement image definition, effectively eliminates the recognition error of the light -intensity lamp under low light condition and automatically light -intensity enhancement image definition, simultaneously through control mechanism drive adjusting bracket adjustment identification mechanism and the interval of peeping hole, ensure that monitoring picture is always in the best focal length range, real -time layered data feedback to control end carries out the dynamic correction of process parameter, realizes the accurate judgment and automatic regulation of resin regeneration state.

Description

Technical Field

[0001] This utility model belongs to the field of mixed bed resin regeneration technology, and in particular relates to a fully automatic resin regeneration system. Background Technology

[0002] Mixed bed resin regeneration refers to the process of restoring the ion exchange capacity of mixed bed resin through chemical methods. It usually includes steps such as backwashing, regenerator injection, displacement, and forward washing. The purpose is to remove the ions adsorbed on the resin to restore its exchange performance, thereby extending the service life of the resin and ensuring a continuous and efficient water purification effect.

[0003] In traditional mixed-bed resin regeneration processes, the resin separation process mainly relies on manual observation of the stratification state of the anion and cation resins in the separation tower. Resin separation is achieved by manually adjusting backwashing parameters. This manual monitoring method suffers from problems such as large subjective judgment bias and insufficient real-time performance. Especially in cases of insufficient light or blurred resin interfaces, operators find it difficult to accurately identify the stratification boundaries, which can easily lead to incomplete resin separation or misoperation, thereby affecting regeneration efficiency and the stability of effluent water quality. At the same time, it increases the frequency of manual intervention and operation and maintenance costs, making it unsuitable for use.

[0004] To address these issues, we provide a fully automated resin regeneration system. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic resin regeneration system. By combining a visual recognition component and a cleaning and anti-fouling component, it solves the problem that the existing resin regeneration separation tower requires manual observation of the stratification state of the anion and cation resins, which has large subjective judgment bias and insufficient real-time performance. Especially in the case of insufficient light or blurred resin interface, it is difficult for operators to accurately identify the stratification boundary, which can easily lead to incomplete resin separation or misoperation.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a fully automated resin regeneration system, comprising a tower body, a visual recognition component, and a cleaning and anti-fouling component. A top water supply mechanism is installed at the top of the tower body's inner cavity, and a bottom backwashing mechanism is installed at the bottom of the tower body's inner cavity. A resin inlet pipe is connected to the top of the left side of the tower body, an anion resin outlet pipe is connected to the bottom of the right side of the tower body, and a cation resin outlet pipe is connected to the bottom of the tower body. Inspection holes are installed at the upper, middle, and lower parts of the front side of the tower body. The visual recognition component includes a mounting bracket, the rear side of which is fixedly connected to the inspection holes. The mounting bracket has an identification mechanism inside its cavity. An adjustment bracket is fixedly connected to the rear of the identification mechanism. A control mechanism is fixedly connected to the left side of the mounting bracket. The top of the control mechanism is fixedly connected to the adjustment bracket. The cleaning and anti-fouling component includes two electric push rods. The rear of the electric push rods is fixedly connected to the inner wall of the mounting bracket. A cleaning block is provided at the bottom of the lens on the front side of the viewing hole. A connecting plate is fixedly connected to the front of the cleaning block. A movable bracket is fixedly connected to the rear of the connecting plate. The top of the output end of the electric push rod is fixedly connected to the movable bracket.

[0008] The present invention is further configured such that the identification mechanism includes an equipment fixing plate, the front side of which is fixedly connected to an adjustment frame, an industrial camera is fixedly connected to the top of the rear side of the equipment fixing plate, a laser spectrometer is fixedly connected to the bottom of the rear side of the equipment fixing plate, and a supplementary light is fixedly connected to the rear side of the equipment fixing plate. The equipment fixing plate is used for mounting and fixing the industrial camera and the laser spectrometer. The industrial camera can record the resin separation inside the tower body, the laser spectrometer is used to analyze the elemental composition of the resin in real time, which facilitates the control end to dynamically optimize the regeneration parameters, and the supplementary light can provide supplementary lighting for the inside of the tower body.

[0009] The present invention is further configured such that a sliding rod is fixedly connected to the right side of the mounting bracket, a sliding sleeve is slidably connected to the surface of the sliding rod, and the top of the sliding sleeve is fixedly connected to the adjusting bracket. The sliding rod and the sliding sleeve can limit the adjusting bracket, so that it can move back and forth smoothly and prevent it from deviating during the movement.

[0010] The present invention is further configured such that the control mechanism includes a control housing, the right side of the control housing is fixedly connected to the mounting bracket, a motor is fixedly connected to the rear side of the inner cavity of the control housing, a screw is fixedly connected to the front side of the output end of the motor, a threaded sleeve is threadedly connected to the surface of the screw, the top of the threaded sleeve penetrates the control housing and is fixedly connected to the adjustment bracket, the motor can cooperate with the screw to control the position of the threaded sleeve and the adjustment bracket, so that the identification mechanism can automatically adjust the distance between itself and the viewing hole, thereby increasing the identification clarity of the identification mechanism.

[0011] The present invention is further configured such that a linear guide rail is fixedly connected to the bottom of the inner cavity of the control housing, a linear bearing is slidably connected to the surface of the linear guide rail, and the top of the linear bearing is fixedly connected to the threaded sleeve. The linear guide rail and the linear bearing can limit the threaded sleeve, enabling it to move back and forth smoothly and preventing the threaded sleeve from rotating.

[0012] The present invention is further configured such that both sides of the mounting frame are provided with movable openings for use with the adjustment frame, and the rear side of the adjustment frame is fixedly connected to the identification mechanism by bolts. The movable openings allow the adjustment frame to adjust the equipment fixing plate, and the bolt-installed equipment fixing plate is easy to disassemble and assemble quickly, facilitating the inspection and maintenance of the identification mechanism.

[0013] The present invention is further configured such that manholes are connected to the left side of the top and bottom of the tower body, water inlet and outlet are connected to the left side of the bottom of the tower body, and air vent is connected to the top of the tower body. The manholes are used for the inspection and cleaning of the tower body, and the water inlet and outlet are used for the water inlet and outlet operations of the tower body.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model utilizes a visual recognition component, employing an industrial camera and a laser spectrometer to dual-monitor the resin layering interface inside the tower. Combined with supplemental lighting, it automatically enhances image clarity under low-light conditions, effectively eliminating recognition errors caused by insufficient light or blurred resin interfaces during manual observation. Simultaneously, a control mechanism drives an adjustment frame to adjust the distance between the recognition mechanism and the viewing hole, ensuring the monitoring image is always within the optimal focal length range. The layering data is fed back to the control terminal in real time for dynamic correction of process parameters, achieving accurate judgment and automatic adjustment of the resin regeneration status. This avoids the problems of incomplete layering or misoperation caused by traditional manual experience judgment, significantly improving regeneration efficiency and water quality stability, and reducing operation and maintenance costs.

[0016] 2. This utility model uses a cleaning and anti-fouling component, which employs an electric actuator to drive a movable frame and a connecting plate to move a cleaning block back and forth along the surface of the viewing hole lens. During the resin regeneration process, the observation window is automatically scraped and cleaned at regular intervals or in real time, preventing dirt from adhering to the lens surface and causing blurring or distortion of the monitoring image. Combined with the adaptive adjustment function of the visual recognition component, it ensures that the optical monitoring equipment maintains high-precision recognition capability for a long time under complex working conditions, guarantees the reliability and continuity of the fully automated operation of the system, and reduces the risk of abnormal downtime and the frequency of manual maintenance caused by contamination of the observation window. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 A perspective view of a fully automated resin regeneration system;

[0019] Figure 2 This is a cross-sectional view of a tower body in a fully automated resin regeneration system;

[0020] Figure 3 This is a schematic diagram of a visual recognition component and a cleaning and anti-fouling component in a fully automated resin regeneration system.

[0021] Figure 4 A cross-sectional view of the control shell in a fully automated resin regeneration system;

[0022] Figure 5 Exploded view of a cleaning and anti-fouling component in a fully automated resin regeneration system;

[0023] Figure 6 This is a schematic diagram of an identification mechanism in a fully automated resin regeneration system.

[0024] In the attached diagram: 1. Tower body; 2. Top water supply mechanism; 3. Bottom backwashing mechanism; 4. Grease inlet pipe; 5. Anion resin discharge pipe; 6. Cation resin discharge pipe; 7. Inspection hole; 8. Visual recognition component; 81. Mounting frame; 82. Recognition mechanism; 83. Adjustment frame; 84. Control mechanism; 9. Cleaning and anti-fouling component; 91. Electric actuator; 92. Cleaning block; 93. Connecting plate; 94. Movable frame; 821. Equipment fixing plate; 822. Industrial camera; 823. Laser spectrometer; 824. Supplemental light; 841. Control housing; 842. Motor; 843. Screw; 844. Threaded sleeve; 10. Manhole; 11. Inlet and outlet; 12. Exhaust port. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0026] Please see Figure 1-6This utility model is a fully automatic resin regeneration system, including a tower body 1, a visual recognition component 8, and a cleaning and anti-fouling component 9. A top water supply mechanism 2 is installed at the top of the inner cavity of the tower body 1, and a bottom backwashing mechanism 3 is installed at the bottom of the inner cavity of the tower body 1. A resin inlet pipe 4 is connected to the top of the left side of the tower body 1, an anion resin discharge pipe 5 is connected to the bottom of the right side of the tower body 1, and a cation resin discharge pipe 6 is connected to the bottom of the tower body 1. Inspection holes 7 are installed at the upper, middle, and lower parts of the front side of the tower body 1. The visual recognition component 8 includes a mounting bracket 81, the rear side of which is fixedly connected to the inspection hole 7. An identification mechanism 82 is provided in the inner cavity. An adjustment frame 83 is fixedly connected to the rear side of the identification mechanism 82. A control mechanism 84 is fixedly connected to the left side of the mounting frame 81. The top of the control mechanism 84 is fixedly connected to the adjustment frame 83. The cleaning and anti-fouling component 9 includes two electric push rods 91. The rear side of the electric push rods 91 is fixedly connected to the inner wall of the mounting frame 81. A cleaning block 92 is provided at the bottom of the lens on the front side of the viewing hole 7. A connecting plate 93 is fixedly connected to the front side of the cleaning block 92. A movable frame 94 is fixedly connected to the rear side of the connecting plate 93. The top of the output end of the electric push rod 91 is fixedly connected to the movable frame 94.

[0027] Specifically: The resin inlet pipe 4 is used to transport the anion and cation resins into the tower body 1. Utilizing the density difference of the resins, the anion resin is positioned on the upper layer and the cation resin on the lower layer. The anion resin outlet pipe 5 and the cation resin outlet pipe 6 discharge the anion and cation resins respectively. The viewing hole 7 facilitates observation of the separation of the anion and cation resins inside the tower body 1, allowing for adjustment of process parameters based on the resin separation status. The mounting bracket 81 facilitates the installation of the identification mechanism 82 on the front side of the viewing hole 7. The identification mechanism 82 can monitor the resin separation status inside the tower body 1 in real time using an electronic vision system and transmit the monitored data. The data is transmitted to the control terminal, which automatically adjusts the process parameters based on the resin separation status, automatically completes the resin regeneration operation, reduces manual intervention, and improves resin regeneration efficiency. The control mechanism 84 is used to adjust the distance between the identification mechanism 82 and the viewing hole 7, so that the identification mechanism 82 can clearly record the resin separation status. The electric push rod 91 is used to control the height of the movable frame 94 and the connecting plate 93. The connecting plate 93 can control the cleaning block 92 to move up and down, so that the cleaning block 92 can clean the lens of the viewing hole 7 and prevent dirt from adhering to its surface from affecting the monitoring accuracy of the identification mechanism 82. Example

[0028] Please see Figure 1-6Based on Embodiment 1, the identification mechanism 82 includes a device fixing plate 821. The front side of the device fixing plate 821 is fixedly connected to the adjustment frame 83. An industrial camera 822 is fixedly connected to the top of the rear side of the device fixing plate 821. A laser spectral analyzer 823 is fixedly connected to the bottom of the rear side of the device fixing plate 821. A supplementary light 824 is fixedly connected to the rear side of the device fixing plate 821. A sliding rod is fixedly connected to the right side of the mounting frame 81. A sliding sleeve is slidably connected to the surface of the sliding rod. The top of the sliding sleeve is fixedly connected to the adjustment frame 83. The control mechanism 84 includes a control housing 841. The right side of the control housing 841 is fixedly connected to the mounting frame 81. A motor 842 is fixedly connected to the rear side of the inner cavity of the control housing 841. A screw 843 is fixedly connected to the front side of the output end of 842. A threaded sleeve 844 is threadedly connected to the surface of the screw 843. The top of the threaded sleeve 844 passes through the control housing 841 and is fixedly connected to the adjustment frame 83. A linear guide rail is fixedly connected to the bottom of the inner cavity of the control housing 841. A linear bearing is slidably connected to the surface of the linear guide rail. The top of the linear bearing is fixedly connected to the threaded sleeve 844. Movable openings for use with the adjustment frame 83 are provided on both sides of the mounting frame 81. The rear side of the adjustment frame 83 is fixedly connected to the identification mechanism 82 by bolts. A manhole door 10 is connected to the left side of the top and the bottom of the tower body 1. A water inlet / outlet 11 is connected to the left side of the bottom of the tower body 1. An exhaust port 12 is connected to the top of the tower body 1.

[0029] Specifically: the equipment mounting plate 821 is used for mounting and fixing the industrial camera 822 and the laser spectrometer 823. The industrial camera 822 can record the resin separation inside the tower 1, and the laser spectrometer 823 is used to analyze the elemental composition of the resin in real time, facilitating dynamic optimization of regeneration parameters by the control end. The supplementary light 824 can provide supplementary lighting inside the tower 1. The sliding rod and sliding sleeve can limit the adjustment frame 83, allowing it to move smoothly back and forth and preventing it from deviating during movement. The motor 842 can cooperate with the screw 843 to control the threaded sleeve 844 and... The position of the adjustment frame 83 allows the identification mechanism 82 to automatically adjust the distance between itself and the viewing hole 7, increasing the clarity of the identification mechanism 82. The linear guide rail and linear bearing limit the threaded sleeve 844, allowing it to move back and forth smoothly and preventing the threaded sleeve 844 from rotating. The movable opening allows the adjustment frame 83 to adjust the equipment fixing plate 821. The bolted equipment fixing plate 821 is easy to disassemble and assemble quickly, facilitating the inspection and maintenance of the identification mechanism 82. The manhole door 10 is used for the inspection and cleaning of the tower body 1, and the inlet and outlet water inlet 11 are used for the water inlet and outlet operations of the tower body 1.

[0030] The working principle of this invention is as follows: During the resin regeneration process, anion and cation resins enter the tower body 1 through the resin inlet pipe 4. Utilizing the density difference of the resins, the anion resin accumulates in the upper layer, while the cation resin settles in the lower layer. The visual recognition component 8 at the viewing hole 7 is then activated. An industrial camera 822 captures real-time images of the resin layering, while a laser spectrometer 823 simultaneously analyzes the elemental composition of the resin. A supplementary light 824 automatically turns on in low-light environments to enhance observation clarity. The control mechanism 84 drives a screw 843 via a motor 842, which in turn moves a threaded sleeve 844. The adjusting frame 83 then pushes the recognition mechanism 82 to adjust the distance between itself and the viewing hole 7 to the optimal observation position. The collected layering data is transmitted to the control terminal in real time, and the control terminal automatically corrects the tree structure based on the feedback results. The regeneration parameters of the resin enable closed-loop control of the entire process of resin separation, transportation, and regeneration, resulting in higher system regeneration, better effluent quality, longer service life, and lower overall operation and maintenance costs. This avoids problems such as incomplete stratification or misoperation caused by traditional manual experience-based judgment, significantly improving regeneration efficiency and water quality stability, and reducing operation and maintenance costs. The cleaning and anti-fouling component 9 is activated during monitoring intervals or within a set period. The electric actuator 91 pushes the movable frame 94, which in turn moves the connecting plate 93 and the cleaning block 92 up and down, mechanically scraping the surface of the lens of the viewing hole 7 to remove attached dirt, ensuring the continuous effectiveness of optical monitoring, guaranteeing the reliability and continuity of the fully automated operation of the system, and reducing the risk of abnormal shutdowns and the frequency of manual maintenance caused by contamination of the observation window.

[0031] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A fully automated resin regeneration system, comprising a tower body (1), a visual recognition component (8), and a cleaning and anti-fouling component (9), characterized in that: The top of the inner cavity of the tower body (1) is equipped with a top water conveying mechanism (2), the bottom of the inner cavity of the tower body (1) is equipped with a bottom backwashing mechanism (3), the top of the left side of the tower body (1) is connected to a grease inlet pipe (4), the bottom of the right side of the tower body (1) is connected to an anion resin discharge pipe (5), the bottom of the tower body (1) is connected to a cation resin discharge pipe (6), and inspection holes (7) are installed on the upper, middle and lower parts of the front side of the tower body (1). The visual recognition component (8) includes a mounting bracket (81), the rear side of which is fixedly connected to a viewing hole (7), an identification mechanism (82) is provided in the inner cavity of the mounting bracket (81), an adjustment bracket (83) is fixedly connected to the rear side of the identification mechanism (82), a control mechanism (84) is fixedly connected to the left side of the mounting bracket (81), and the top of the control mechanism (84) is fixedly connected to the adjustment bracket (83). The cleaning and anti-fouling component (9) includes two electric push rods (91). The rear side of the electric push rod (91) is fixedly connected to the inner wall of the mounting bracket (81). A cleaning block (92) is provided at the bottom of the lens on the front side of the viewing hole (7). A connecting plate (93) is fixedly connected to the front side of the cleaning block (92). A movable frame (94) is fixedly connected to the rear side of the connecting plate (93). The top of the output end of the electric push rod (91) is fixedly connected to the movable frame (94).

2. The fully automated resin regeneration system according to claim 1, characterized in that: The identification mechanism (82) includes a device mounting plate (821), the front side of which is fixedly connected to an adjustment frame (83), an industrial camera (822) is fixedly connected to the top of the rear side of the device mounting plate (821), a laser spectrometer (823) is fixedly connected to the bottom of the rear side of the device mounting plate (821), and a supplementary light (824) is fixedly connected to the rear side of the device mounting plate (821).

3. The fully automated resin regeneration system according to claim 1, characterized in that: A slide rod is fixedly connected to the right side of the mounting bracket (81), and a sliding sleeve is slidably connected to the surface of the slide rod. The top of the sliding sleeve is fixedly connected to the adjusting bracket (83).

4. The fully automated resin regeneration system according to claim 1, characterized in that: The control mechanism (84) includes a control housing (841), the right side of which is fixedly connected to the mounting bracket (81), a motor (842) is fixedly connected to the rear side of the inner cavity of the control housing (841), a screw (843) is fixedly connected to the front side of the output end of the motor (842), a threaded sleeve (844) is threadedly connected to the surface of the screw (843), and the top of the threaded sleeve (844) penetrates the control housing (841) and is fixedly connected to the adjustment bracket (83).

5. The fully automated resin regeneration system according to claim 4, characterized in that: A linear guide rail is fixedly connected to the bottom of the inner cavity of the control housing (841), and a linear bearing is slidably connected to the surface of the linear guide rail. The top of the linear bearing is fixedly connected to the threaded sleeve (844).

6. The fully automated resin regeneration system according to claim 1, characterized in that: Both sides of the mounting bracket (81) are provided with movable openings that cooperate with the adjustment bracket (83). The rear side of the adjustment bracket (83) is fixedly connected to the identification mechanism (82) by bolts.

7. The fully automated resin regeneration system according to claim 1, characterized in that: The top left side and bottom of the tower body (1) are connected to manhole doors (10), the bottom left side of the tower body (1) is connected to water inlet and outlet (11), and the top of the tower body (1) is connected to exhaust outlet (12).

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