Aluminum bar melting and casting production processing device

By introducing a crushing box and a conveying box into the aluminum rod melting and casting production and processing equipment, and by using the cooperation of crushing rollers and rotating rollers to shear and crush the raw materials, the safety hazard of raw material ejection is solved and the safety of the equipment is improved.

CN224308477UActive Publication Date: 2026-06-02YUANTAI GAODAO MATERIAL (SHANXI) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUANTAI GAODAO MATERIAL (SHANXI) CO LTD
Filing Date
2025-03-04
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing aluminum rod melting and casting production and processing equipment is prone to problems such as raw materials popping out of the crushing box during raw material crushing, which reduces safety.

Method used

An aluminum rod melting and casting production and processing device was designed, which includes a crushing box, a conveying box and a crushing motor. By setting crushing rollers and rotating rollers, the raw materials are gradually sheared and crushed by gravity and mechanical power, so as to avoid the raw materials being ejected during the crushing process.

Benefits of technology

This effectively prevents raw materials from popping out of the crushing chamber, improving the safety of the processing equipment and ensuring the safety of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an aluminum rod melting and casting production and processing device, including a crushing box, a crushing roller rotatably connected inside the crushing box, a conveyor box fixedly installed at the top of the crushing box, a feeding chute fixedly installed at the bottom of the crushing box, a crushing motor arranged at the rear of the crushing box, the output end of the crushing motor being drivenly connected to the rear end of the crushing roller, a rotating shaft rotatably connected through the middle of the conveyor box, a feeding hopper fixedly installed at the top of the conveyor box, a reduction gearbox fixedly installed at the rear of the conveyor box, and a drive motor fixedly installed at the rear of the reduction gearbox. The drive motor is drivenly connected to the rear end of the rotating shaft through the reduction gearbox. This design avoids the introduction of raw materials to be crushed into the crushing box during the crushing process, preventing the raw materials from popping out of the crushing box and thus effectively avoiding injury from ejected raw materials, further improving the safety of the processing device.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum rod melting and casting production technology, specifically to an aluminum rod melting and casting production and processing device. Background Technology

[0002] Aluminum rods are a type of aluminum material and a commonly used material in industrial production. They are easy to store and transport. In addition, aluminum rods need to undergo melting and casting during production and processing. The melting and casting process of aluminum rods includes crushing, which facilitates the fusion of raw materials in the later stages.

[0003] Existing aluminum rod melting and casting production and processing equipment is prone to causing injuries when crushing raw materials, as raw materials inside the crushing box may pop out and cause injury. This reduces the safety of the processing equipment.

[0004] Therefore, we propose an aluminum rod melting and casting production and processing device. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum rod melting and casting production and processing device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum rod melting and casting production and processing device, comprising a crushing box, a crushing roller rotatably connected inside the crushing box, a conveying box fixedly installed on the top of the crushing box, a feeding chute fixedly installed on the bottom of the crushing box, a crushing motor arranged on the rear side of the crushing box, the output end of the crushing motor being drivenly connected to the rear end of the crushing roller, a rotating shaft rotatably connected through the middle of the conveying box, a feeding hopper fixedly installed on the top of the conveying box, a reduction gearbox fixedly installed on the rear side of the conveying box, a drive motor fixedly installed on the rear side of the reduction gearbox, the drive motor being drivenly connected to the rear end of the rotating shaft through the reduction gearbox, a rotating roller located inside the conveying box fixedly installed on the rotating shaft, a receiving groove opened on the outer circumferential surface of the rotating roller, a shearing blade fixedly installed on one side inside the conveying box, and a feeding port communicating with the crushing box opened at the bottom of the conveying box.

[0007] Optionally, the inside of the crushing box has two crushing rollers symmetrically rotated, and the discharge port is located directly above the contact point of the two crushing rollers.

[0008] Optionally, a transmission box is fixedly installed on the rear side of the crushing box, the crushing motor is fixedly installed on the rear side of the transmission box, the output end of the crushing motor is fixedly installed on the input end of the transmission box, and the output end of the transmission box is fixedly installed on the rear end of the crushing roller.

[0009] Optionally, the cutting edge of the shearing blade is configured to slide in contact with the outer peripheral surface of the rotating roller, and the cutting edge of the shearing blade faces the opposite direction to the rotation direction of the rotating roller.

[0010] Optionally, the output end of the drive motor is fixedly installed with the input end of the gearbox, and the output end of the gearbox is fixedly installed with the rear end of the rotating shaft.

[0011] Optionally, a protective scraper is fixedly installed on the other side inside the conveyor box. The contact surface between the protective scraper and the rotating roller is an arc surface, and the arc surface of the protective scraper has the same diameter as that of the rotating roller.

[0012] Optionally, the bottom of the conveyor box slides in contact with the outer circumferential surface of the rotating roller, and the width of the discharge port is greater than the width of the receiving trough.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This aluminum rod melting and casting production and processing device uses a conveyor box to put the raw materials for producing aluminum rods into the feeding hopper. Under the action of gravity, the raw materials automatically fall into the receiving trough. As the drive motor drives the rotating roller to rotate, larger raw materials in the receiving trough are cut by the shearing belt to reduce their volume. As the rotating roller rotates, the receiving trough rotates to the discharge port, and the raw materials in the receiving trough automatically fall into the crushing box for crushing. This avoids the phenomenon of raw materials being introduced into the crushing box during the crushing process, which could cause the raw materials to pop out of the crushing box. This effectively prevents the occurrence of popped raw materials injuring people and further improves the safety of the processing device.

[0015] This aluminum rod melting and casting production and processing device is equipped with a crushing motor, which drives the crushing roller to rotate through a transmission box. When the raw material in the receiving trough falls onto the crushing roller, the crushing roller crushes the sheared raw material and then discharges it through the discharge chute. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an aluminum rod melting and casting production and processing device according to the present invention;

[0017] Figure 2 This is a schematic diagram of the conveyor box of an aluminum rod melting and casting production and processing device according to the present invention;

[0018] Figure 3 This is a schematic diagram of the rotating shaft of an aluminum rod melting and casting production and processing device according to the present invention;

[0019] Figure 4 This is a schematic diagram of the crushing frame of an aluminum rod melting and casting production and processing device according to the present invention.

[0020] In the diagram: 1. Crushing box; 2. Conveying box; 3. Feeding hopper; 4. Gearbox; 5. Drive motor; 6. Rotating shaft; 7. Rotating roller; 8. Receiving trough; 9. Shearing blade; 10. Discharge port; 11. Discharge chute; 12. Crushing roller; 13. Transmission box; 14. Crushing motor; 15. Protective scraper. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 4 This utility model provides an aluminum rod melting and casting production and processing device, including a crushing box 1, a crushing roller 12 rotatably connected inside the crushing box 1, a conveyor box 2 fixedly installed on the top of the crushing box 1, a feeding chute 11 fixedly installed on the bottom of the crushing box 1, a crushing motor 14 arranged on the rear side of the crushing box 1, the output end of the crushing motor 14 being drivenly connected to the rear end of the crushing roller 12, a rotating shaft 6 rotatably connected through the middle of the conveyor box 2, a feeding hopper 3 fixedly installed on the top of the conveyor box 2, a reduction gearbox 4 fixedly installed on the rear side of the conveyor box 2, a drive motor 5 fixedly installed on the rear side of the reduction gearbox 4, the drive motor 5 being drivenly connected to the rear end of the rotating shaft 6 through the reduction gearbox 4, a rotating roller 7 located inside the conveyor box 2 fixedly installed on the rotating shaft 6, and a receiving groove 8 opened on the outer circumference of the rotating roller 7. A shearing blade 9 is fixedly installed on one side inside the conveyor box 2. The bottom of the conveyor box 2 has a discharge port 10 that connects to the crushing box 1. By setting up the conveyor box 2, the raw material for producing aluminum rods is put into the feeding hopper 3. Under the action of gravity, the raw material automatically falls into the receiving trough 8. As the drive motor 5 drives the rotating roller 7 to rotate, the larger raw materials in the receiving trough 8 are cut by the shearing belt to reduce the volume of the raw materials. As the rotating roller 7 rotates, the receiving trough 8 rotates to the discharge port 10, and the raw materials in the receiving trough 8 automatically fall into the crushing box 1 for crushing. This can avoid the phenomenon of raw materials to be crushed being introduced into the crushing box 1 during the crushing process, thus effectively preventing the phenomenon of raw materials popping out of the crushing box 1 and causing injury. This further improves the safety of the processing device.

[0023] Two symmetrically rotating crushing rollers 12 are connected inside the crushing box 1. The feed inlet 10 is located directly above the contact point of the two crushing rollers 12. A transmission box 13 is fixedly installed on the rear side of the crushing box 1. A crushing motor 14 is fixedly installed on the rear side of the transmission box 13. The output end of the crushing motor 14 is fixedly installed on the input end of the transmission box 13. The output end of the transmission box 13 is fixedly installed on the rear end of the crushing rollers 12. The cutting edge of the shearing blade 9 is in sliding contact with the outer peripheral surface of the rotating roller 7. The cutting edge of the shearing blade 9 faces the opposite direction to the rotation direction of the rotating roller 7. The output end of the drive motor 5 is fixedly installed on the input end of the reduction gearbox 4. The output end is fixedly installed at the rear end of the rotating shaft 6. A protective scraper 15 is fixedly installed on the other side inside the conveying box 2. The contact surface between the protective scraper 15 and the rotating roller 7 is an arc surface. The arc surface of the protective scraper 15 has the same diameter as that of the rotating roller 7. The bottom of the conveying box 2 slides in contact with the outer circumference of the rotating roller 7. The width of the discharge port 10 is greater than the width of the receiving trough 8. By setting a crushing motor 14, the crushing motor 14 drives the crushing roller 12 to rotate through the transmission box 13. When the raw material in the receiving trough 8 falls onto the crushing roller 12, the crushing roller 12 crushes the sheared raw material and then discharges it through the discharge chute 11.

[0024] Working principle:

[0025] The raw materials for producing aluminum rods are placed into the feeding hopper 3. Under the action of gravity, the raw materials automatically fall into the receiving trough 8. As the drive motor 5 drives the rotating roller 7 to rotate, the larger raw materials in the receiving trough 8 are cut by the shearing belt to reduce the volume of the raw materials. As the rotating roller 7 rotates, the receiving trough 8 rotates to the discharge port 10, and the raw materials in the receiving trough 8 automatically fall into the crushing box 1 for crushing. This can avoid the phenomenon of raw materials to be crushed being introduced into the crushing box 1 during the crushing process, thus effectively preventing the phenomenon of raw materials popping out of the crushing box 1 and causing injury. This further improves the safety of the processing device. The crushing motor 14 drives the crushing roller 12 to rotate through the transmission box 13. When the raw materials in the receiving trough 8 fall onto the crushing roller 12, the crushing roller 12 crushes the sheared raw materials and then discharges them through the discharge chute 11.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum rod melting and casting production and processing device, comprising a crushing box (1), characterized in that, The crushing box (1) is rotatably connected to a crushing roller (12). A conveyor box (2) is fixedly installed on the top of the crushing box (1). A feeding chute (11) is fixedly installed on the bottom of the crushing box (1). A crushing motor (14) is provided on the rear side of the crushing box (1). The output end of the crushing motor (14) is connected to the rear end of the crushing roller (12). A rotating shaft (6) is rotatably connected through the middle of the conveyor box (2). A feeding hopper (3) is fixedly installed on the top of the conveyor box (2). A gearbox (4) is fixedly installed on the rear side of the conveyor box (2). A drive motor (5) is fixedly installed on the rear side of the gearbox (4). The drive motor (5) is connected to the rear end of the rotating shaft (6) through the gearbox (4). A rotating roller (7) located inside the conveyor box (2) is fixedly installed on the rotating shaft (6). A receiving groove (8) is opened on the outer circumference of the rotating roller (7). A shearing blade (9) is fixedly installed on one side inside the conveyor box (2). A discharge port (10) connecting the crushing box (1) is opened at the bottom of the conveyor box (2).

2. The aluminum rod melting and casting production and processing device according to claim 1, characterized in that, The crushing box (1) has two crushing rollers (12) symmetrically rotated inside, and the feeding port (10) is located directly above the contact point of the two crushing rollers (12).

3. The aluminum rod melting and casting production and processing apparatus according to claim 1, characterized in that, A transmission box (13) is fixedly installed on the rear side of the crushing box (1). The crushing motor (14) is fixedly installed on the rear side of the transmission box (13). The output end of the crushing motor (14) is fixedly installed on the input end of the transmission box (13). The output end of the transmission box (13) is fixedly installed on the rear end of the crushing roller (12).

4. The aluminum rod melting and casting production and processing apparatus according to claim 1, characterized in that, The cutting edge of the shearing blade (9) is slidably contacted with the outer peripheral surface of the rotating roller (7), and the cutting edge of the shearing blade (9) is oriented in the opposite direction to the rotation direction of the rotating roller (7).

5. The aluminum rod melting and casting production and processing apparatus according to claim 1, characterized in that, The output end of the drive motor (5) is fixedly installed with the input end of the gearbox (4), and the output end of the gearbox (4) is fixedly installed with the rear end of the rotating shaft (6).

6. The aluminum rod melting and casting production and processing apparatus according to claim 1, characterized in that, A protective scraper (15) is fixedly installed on the other side inside the conveyor box (2). The contact surface between the protective scraper (15) and the rotating roller (7) is an arc surface, and the arc surface of the protective scraper (15) has the same diameter as that of the rotating roller (7).

7. The aluminum rod melting and casting production and processing apparatus according to claim 1, characterized in that, The bottom of the inside of the conveying box (2) slides in contact with the outer peripheral surface of the rotating roller (7), and the width of the discharge port (10) is greater than the width of the receiving groove (8).