High-efficiency energy-saving large-flow shaping sand making machine

Abstract

The utility model provides a kind of high-efficiency energy-saving large-flow shaping sand making machine, comprising: shell body, shell body is fixed on pedestal, and crushing cavity is formed in shell body;Upper end portion of shell body is equipped with upper cover, and the side of upper cover is provided with lid opening device;Impeller is installed in crushing cavity, and the diameter of impeller is greater than 1000mm;The lower end portion of impeller is connected with bearing cylinder through expansion sleeve, and bearing cylinder is bolted and fixed in the central position of the internal rack of crushing cavity;Two driving motors are installed on pedestal.

Description

Technical Field

[0001] This utility model relates to the field of sand making equipment technology, and in particular to a high-efficiency, energy-saving, high-flow shaping sand making machine. Background Technology

[0002] With societal development, the demand for energy across all industries is increasing, including mining. However, many high-energy-consuming and low-output equipment are no longer suitable for current development and are gradually facing obsolescence. Shaping and crushing sand making machines are suitable for crushing massive amounts of materials in industries such as metallurgy and mining. The current maximum flow shaping and crushing sand making machines typically have a production efficiency of 400-500 t / h, with a single machine having a power consumption of 630 kW. When facing the mainstream 600-800 t / h sand production line, one machine clearly cannot meet the demand. Two machines would require 1260 kW of power, effectively doubling the reactive power, leading to overcapacity and increased floor space. Therefore, it is necessary to develop a high-flow, low-energy-consumption sand making machine to solve the current problems of insufficient flow, high power consumption, and large floor space requirements. Utility Model Content

[0003] In order to solve the above problems, the present invention aims to provide a high-efficiency, energy-saving, high-flow shaping and sand making machine.

[0004] To achieve the above objectives, this utility model provides a high-efficiency, energy-saving, high-flow shaping and sand making machine, comprising: a machine casing body, which is fixed on a base, and a crushing chamber is formed within the machine casing body; a top cover is installed at the upper end of the machine casing body, and a cover opening device is provided on the side of the top cover; an impeller is installed inside the crushing chamber, and the diameter of the impeller is greater than 1000mm; the lower end of the impeller is connected to the bearing cylinder through an expansion sleeve, and the bearing cylinder is bolted and fixed at the center of the internal frame of the crushing chamber; two drive motors are installed on the base.

[0005] Furthermore, the high-efficiency, energy-saving, high-flow shaping and sand making machine provided by this utility model may also have the following features: a feeding hopper structure is provided at the upper end of the machine casing.

[0006] Furthermore, the high-efficiency, energy-saving, high-flow shaping and sand making machine provided by this utility model may also have the following features: the cover opening device is a cantilever crane, the cover opening device is welded and fixed on one side of the machine casing body, the upper cover is provided with a hoisting structure for cooperating with the cover opening device, and one side of the upper cover is hinged to the machine casing body.

[0007] Furthermore, the high-efficiency, energy-saving, high-flow shaping and sand making machine provided by this utility model may also have the following characteristics: the diameter of the impeller is 1050mm.

[0008] Furthermore, the high-efficiency, energy-saving, high-flow shaping and sand making machine provided by this utility model may also have the following features: a material impact structure is provided in the crushing chamber.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] This utility model discloses a high-efficiency, energy-saving, high-flow shaping and crushing sand making machine. A single unit can reach a power of 800KW, meeting the power requirements of mainstream sand making production lines. It features a specially sized impeller, increasing the material passage space and thus the crushing ratio. The design of each transmission component has been optimized; for example, the lower end of the impeller is connected to the bearing housing via a shrink-fit sleeve, and the bearing housing is bolted and fixed to the center of the frame inside the crushing chamber, ensuring the machine meets the mechanical performance requirements under high-flow conditions. These optimizations significantly increase material throughput, power, and flow rate, reducing the number of existing machines required to meet production line needs to a single unit. This achieves the design goals of energy efficiency, high performance, and small footprint. Attached Figure Description

[0011] Figure 1 This is a structural schematic diagram of the high-efficiency, energy-saving, high-flow shaping and sand-making machine in this embodiment of the utility model.

[0012] Figure 2 This is a schematic diagram showing the opening of the top cover of the high-efficiency, energy-saving, high-flow shaping and sand-making machine in this embodiment of the present invention. Detailed Implementation

[0013] To make the technical means, creative features, objectives and effects of this utility model easy to understand, the following embodiments, in conjunction with the accompanying drawings, will specifically illustrate the technical solution of this utility model.

[0014] See Figure 1 This embodiment provides a high-efficiency, energy-saving, high-flow shaping and sand making machine, including: a machine casing body 2, an upper cover 1, a base 3, a cover opening device 4, an impeller 5, a bearing cylinder 6, and a motor 7.

[0015] The casing body 2 is fixed to the base 3 by welding. A crushing chamber is formed inside the casing body 2. An impeller 5 is installed inside the crushing chamber. The diameter of the impeller 5 is greater than 1000mm, and the internal space dimensions of the crushing chamber are designed accordingly based on the size of the impeller. In this embodiment, the diameter of the impeller 5 is preferably set to 1050mm. The lower end of the impeller 5 is connected to the bearing sleeve 6 through a shrink sleeve 8. The bearing sleeve 6 is bolted and fixed to the center position of the internal frame of the crushing chamber. The crushing chamber is also provided with multiple material impact structures, such as impact plates, which are fixedly installed inside the crushing chamber by bolts. After the material enters the crushing chamber, it is rapidly accelerated inside the impeller and then ejected from the impeller's flow channel, colliding with the material impact structures. The material impact structures bounce off and are then impacted again. In this way, large pieces of material are crushed into fine particles after being subjected to two or more impacts, friction, and grinding in the crushing chamber.

[0016] Preferably, the upper end of the casing body 2 is provided with a feed hopper structure 21, which facilitates feeding and also makes it easy to inspect and repair the vulnerable parts inside the impeller 5.

[0017] A top cover 1 is installed on the upper end of the housing body 2. A cover opening device 4 is also provided on the side of the top cover 1. The cover opening device 4 uses a cantilever crane, and the column of the cantilever crane is welded and fixed to one side of the housing body 2. The top cover 1 is provided with a lifting structure for cooperating with the cantilever crane. One side of the top cover 1 is hinged to the housing body 2 (e.g., Figure 1 As shown in Figure 11, it can rotate about the hinge center. See also... Figure 2 The diagram illustrates the open state of the upper cover 1, which is lifted and rotated open by a cantilever crane. Once the upper cover 1 is opened via the opening device, it facilitates equipment maintenance and parts replacement.

[0018] Two drive motors 7 are installed on the base 3 and are fixed to the base 3 by bolts. The drive motors 7 are the components that provide driving force for the shaping and sand making machine. The drive motors 7 are connected to an external power source to operate.

[0019] The high-efficiency, energy-saving, high-flow shaping and crushing sand making machine of this embodiment has a total power of 800KW per unit. It features an impeller of a specific size, which, compared to existing shaping and crushing sand making machines, increases the material passage space and the crushing ratio, meeting the power requirements of mainstream sand making production lines. All transmission components meet the mechanical performance requirements under high-flow conditions. Through these optimizations, the material throughput reaches 600-800t / h, power increases by 20%, and flow rate increases by approximately 35%. The original requirement of two machines to meet the production line's needs is reduced to that of a single high-flow shaping and crushing sand making machine, thus achieving the design goals of energy efficiency, high performance, and small footprint.

[0020] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model are included within the scope of protection of this utility model.

Claims

1. A high-efficiency, energy-saving, high-flow shaping and sand-making machine, characterized in that: Includes a housing body, which is fixed on a base, and a crushing chamber is formed inside the housing body; The upper end of the housing body is equipped with a top cover, and a cover opening device is provided on the side of the top cover. An impeller is installed inside the crushing chamber, and the diameter of the impeller is greater than 1000 mm; The lower end of the impeller is connected to the bearing sleeve through an expansion sleeve, and the bearing sleeve is bolted to the center of the internal frame of the crushing chamber. Two drive motors are mounted on the base.

2. The high-efficiency, energy-saving, high-flow shaping and sand making machine as described in claim 1, characterized in that: wherein The upper end of the casing body is provided with a feeding hopper structure.

3. The high-efficiency, energy-saving, high-flow shaping and sand making machine as described in claim 1, characterized in that: wherein The cover opening device is a cantilever crane. The cover opening device is welded and fixed to one side of the machine housing body. The upper cover is provided with a lifting structure for cooperating with the cover opening device. One side of the upper cover is hinged to the machine housing body.

4. The high-efficiency, energy-saving, high-flow shaping and sand making machine as described in claim 1, characterized in that: in, The impeller has a diameter of 1050 mm.

5. The high-efficiency, energy-saving, high-flow shaping and sand making machine as described in claim 1, characterized in that: in, The crushing chamber is equipped with a material impact structure.

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