A basket-type gun cleaner

Abstract

The utility model discloses a kind of basket body type gun cleaner, it is related to welding gun cleaning equipment technical field. Including box, the left side of box is fixedly installed with shearing mechanism close to upper side position, and the left side of box is fixedly installed with first collection tray close to lower side position corresponding to shearing mechanism downside, the upper surface of box is fixedly installed with clamping mechanism close to front side position, the front side of box is provided with cleaning mechanism close to lower side position corresponding to clamping mechanism, the front side of box is provided with second collection tray corresponding to cleaning mechanism downside, box right side is fixedly installed with spraying mechanism close to upper side position. The utility model makes the structure of box more firm, that is to say, shearing mechanism, cleaning mechanism and spraying mechanism installation are more stable, not easy to be deformed and damaged, effectively avoid the situation that gun head is clamped and welding wire is not cut, greatly improve cleaning efficiency, and each cleaning position is positioned accurately, make cleaning effect better, beneficial to use.

Description

Technical Field

[0001] This utility model relates to the technical field of welding torch cleaning equipment, specifically a basket-type torch cleaner. Background Technology

[0002] With the rapid development of technology, robots are widely used in welding operations. During the welding process, a lot of welding spatter gets stuck in the nozzle. In order to ensure welding quality and extend the service life of the welding torch, the welding torch often needs to be inserted into a torch cleaner to clean the torch tip with the blades in the cleaner.

[0003] In existing technologies, conventional basket-type cleaning guns have a thin outer frame structure, with thin plates connected to each other by bolts and support bridges. The structure is not sturdy. The reamer cylinder and wire cutter are fixed on the thin plate (1mm thick). During use, the cylinder force can easily deform the plate, leading to misalignment during cleaning, resulting in the gun head getting stuck and the welding wire not being cut. This can easily cause damage, greatly reducing work efficiency and making the gun unusable. In addition, the inaccurate positioning between the various cleaning structures during use reduces cleaning efficiency and results in poor cleaning effect. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, this utility model provides a basket-type gun cleaner to solve the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a basket-type gun cleaner, comprising a box, an installation mechanism fixedly installed on the lower surface of the box, a shearing mechanism fixedly installed on the left side of the box near the upper side, and a first collection tray fixedly installed on the left side of the box near the lower side corresponding to the shearing mechanism, a clamping mechanism fixedly installed on the upper surface of the box near the front side, a cleaning mechanism provided on the front side of the box near the lower side corresponding to the clamping mechanism, a second collection tray provided on the front side of the box near the lower side corresponding to the cleaning mechanism, a spraying mechanism fixedly installed on the right side of the box near the upper side, and a third collection tray installed on the right side of the box near the lower side corresponding to the spraying mechanism.

[0008] As a preferred technical solution of this utility model, the box body includes a thick plate, a thin plate and fastening bolts. There are four thick plates around the perimeter, and the thick plates are respectively arranged on the upper, lower and left and right sides. Thin plates are arranged on the front and rear sides of the thick plate. The positions where the thick plate and the thin plate are in contact are all locked and fixed by fastening bolts.

[0009] As a preferred technical solution of this utility model, the installation mechanism includes a rectangular tube, a base plate and a round hole. The rectangular tube is fixedly installed on the lower surface of the box, and the base plate is fixedly installed on the lower surface of the rectangular tube. The round hole is opened on the lower side wall of the box and the base plate corresponding to the rectangular tube.

[0010] As a preferred embodiment of the present invention, the shearing mechanism includes a first cylinder, a rear cutter head, a guide block, and a front cutter head. The first cylinder is installed on the left side of the housing, and the rear cutter head is fixedly installed on the right side of the output shaft of the first cylinder. The guide block is installed on the left side of the housing corresponding to the front side of the rear cutter head, and the front cutter head is installed on the upper surface of the guide block.

[0011] As a preferred embodiment of this utility model, the rear cutter head is movably disposed within the guide block, and the upper surface of the rear cutter head is movably fitted with the lower surface of the front cutter head.

[0012] As a preferred technical solution of this utility model, the clamping mechanism includes a first mounting plate, a double-headed cylinder and clamping blocks. The first mounting plate is mounted on the upper surface of the housing. The double-headed cylinder is mounted on the front side of the first mounting plate, and clamping blocks are mounted on the left and right output shafts of the double-headed cylinder.

[0013] As a preferred technical solution of this utility model, the cleaning mechanism includes a reinforcing plate, a second cylinder, a mounting bracket, a motor, and a scraper. The reinforcing plate is fixedly installed between the left and right inner walls of the housing. The second cylinder is fixedly installed on the upper surface of the reinforcing plate. The mounting bracket is fixedly installed on the upper surface of the output shaft of the second cylinder. The motor is installed on the mounting bracket and is located on the front side of the front side wall of the housing. The scraper is installed on the upper surface of the output shaft of the motor, and the scraper and the clamping block are arranged vertically and vertically respectively.

[0014] As a preferred technical solution of this utility model, a rectangular opening is provided on the front side wall of the box corresponding to the card seat, and a baffle is fixedly installed on the card seat corresponding to the rectangular opening. The rear side of the baffle is movably fitted with the front side of the box, and the baffle covers the rectangular opening.

[0015] As a preferred technical solution of this utility model, the spraying mechanism includes a mounting frame, a nozzle, a second mounting plate and a limiting ring. The mounting frame is installed on the right side of the box, the nozzle is provided on the mounting frame, and the second mounting plate is installed on the right side of the box corresponding to the upper side of the nozzle. The limiting ring is provided on the second mounting plate.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a basket-type gun cleaner, which has the following beneficial effects:

[0018] 1. This basket-type gun cleaner, by setting a thick plate in the box and a reinforcing plate in the cleaning mechanism, makes the box structure more robust, thereby making the installation of the shearing mechanism, cleaning mechanism and spraying mechanism more stable and less prone to deformation and damage. It effectively avoids the gun head getting stuck and the welding wire not being cut, and greatly improves the cleaning efficiency.

[0019] 2. This basket-type gun cleaner features a shearing mechanism that ensures stable and rapid left-right movement, a clamping mechanism that holds the gun head for better vertical alignment with the cleaning mechanism, facilitating cleaning, and a spraying mechanism that quickly and accurately positions the gun head, resulting in precise cleaning at each location and improved cleaning effectiveness. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a basket-type gun cleaner proposed in this utility model;

[0021] Figure 2 This is a right view of a basket-type gun cleaner proposed in this utility model;

[0022] Figure 3 This is a rear view of a basket-type gun cleaner proposed in this utility model;

[0023] Figure 4 This is a top view of a basket-type gun cleaner proposed in this utility model;

[0024] Figure 5 This is an exploded view of the cleaning mechanism of a basket-type gun cleaner proposed in this utility model;

[0025] Figure 6 This is an exploded view of the shearing mechanism of a basket-type gun cleaner proposed in this utility model;

[0026] Figure 7 This is an exploded view of the spray mechanism of a basket-type gun cleaner proposed in this utility model.

[0027] In the diagram: 1. Box body; 101. Thick plate; 102. Thin plate; 103. Fastening bolt; 2. Mounting mechanism; 201. Rectangular tube; 202. Base plate; 203. Circular hole; 3. Shearing mechanism; 301. First cylinder; 302. Rear cutter head; 303. Guide block; 304. Front cutter head; 4. First collection tray; 5. Clamping mechanism; 501. First mounting plate; 502. Double-headed cylinder; 503. Clamping block; 6. Cleaning mechanism; 601. Reinforcing plate; 602. Second cylinder; 603. Card seat; 604. Motor; 605. Scraper; 7. Second collection tray; 8. Spraying mechanism; 801. Mounting bracket; 802. Nozzle; 803. Second mounting plate; 804. Limiting ring; 9. Third collection tray; 10. Rectangular opening; 11. Baffle. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 A basket-type gun cleaner includes a housing 1. A mounting mechanism 2 is fixedly installed on the lower surface of the housing 1. A shearing mechanism 3 is fixedly installed on the left side of the housing 1 near the upper side. A first collection tray 4 is fixedly installed on the lower side of the left side of the housing 1 corresponding to the shearing mechanism 3. A clamping mechanism 5 is fixedly installed on the upper surface of the housing 1 near the front side. A cleaning mechanism 6 is provided on the lower side of the front side of the housing 1 corresponding to the clamping mechanism 5. A second collection tray 7 is provided on the lower side of the front side of the housing 1 corresponding to the cleaning mechanism 6. A spraying mechanism 8 is fixedly installed on the right side of the housing 1 near the upper side. A third collection tray 9 is installed on the lower side of the right side of the housing 1 corresponding to the spraying mechanism 8 near the lower side.

[0030] Specifically, the housing 1 includes a thick plate 101, a thin plate 102, and fastening bolts 103. There are four thick plates 101 around the perimeter, and the thick plates 101 are respectively arranged on the top, bottom, left and right sides. Thin plates 102 are arranged on the front and back sides of the thick plate 101. The positions where the thick plate 101 and the thin plate 102 are in contact are locked and fixed by fastening bolts 103.

[0031] In this embodiment, the upper and lower and left and right thick plates 101 make the box body 1 stronger, and the fastening bolts 103 connect and fix the thick plates 101 to the thick plates 101 and the thin plates 102, which greatly improves the strength of the box body 1 and makes the box body 1 less prone to deformation and damage. The thick plates 101 are made of 8mm plate material, which has greater strength.

[0032] Specifically, the installation mechanism 2 includes a rectangular tube 201, a base plate 202, and a circular hole 203. The rectangular tube 201 is fixedly installed on the lower surface of the housing 1, and the base plate 202 is fixedly installed on the lower surface of the rectangular tube 201. Circular holes 203 are opened on the lower side wall of the housing 1 and the base plate 202 corresponding to the rectangular tube 201.

[0033] In this embodiment, the bottom plate 202 on the lower surface of the rectangular tube 201 facilitates the installation and fixing of the box 1, while the round holes 203 on the lower side wall of the box 1 and the bottom plate 202 facilitate the passage and installation of wires.

[0034] Specifically, the shearing mechanism 3 includes a first cylinder 301, a rear cutter head 302, a guide block 303, and a front cutter head 304. The first cylinder 301 is installed on the left side of the housing 1. The rear cutter head 302 is fixedly installed on the right side of the output shaft of the first cylinder 301. The guide block 303 is installed on the left side of the housing 1 corresponding to the front side of the rear cutter head 302. The front cutter head 304 is installed on the upper surface of the guide block 303.

[0035] In this embodiment, the welding wire on the gun head is inserted between the rear cutter head 302 and the front cutter head 304, and then the output shaft of the first cylinder 301 drives the rear cutter head 302 to move forward, so that the rear cutter head 302 moves forward along the guide block 303, and the rear cutter head 302 and the front cutter head 304 cut the welding wire.

[0036] Specifically, the rear cutter head 302 is movably disposed within the guide block 303, and the upper surface of the rear cutter head 302 is movably attached to the lower surface of the front cutter head 304.

[0037] In this embodiment, the guide block 303 guides the forward and backward movement of the rear cutter head 302, and the rear cutter head 302 fits into the front cutter head 304 to improve the cutting effect.

[0038] Specifically, the clamping mechanism 5 includes a first mounting plate 501, a double-headed cylinder 502, and a clamping block 503. The first mounting plate 501 is mounted on the upper surface of the housing 1. The double-headed cylinder 502 is mounted on the front side of the first mounting plate 501, and clamping blocks 503 are mounted on the left and right output shafts of the double-headed cylinder 502.

[0039] In this embodiment, the first mounting plate 501 is used to mount the double-headed cylinder 502 on the upper surface of the housing 1. The left and right output shafts of the double-headed cylinder 502 drive the left and right clamping blocks 503 to move left and right, so that the left and right clamping blocks 503 clamp and fix the gun head.

[0040] Specifically, the cleaning mechanism 6 includes a reinforcing plate 601, a second cylinder 602, a mounting bracket 603, a motor 604, and a scraper 605. The reinforcing plate 601 is fixedly installed between the left and right inner walls of the housing 1. The second cylinder 602 is fixedly installed on the upper surface of the reinforcing plate 601. The mounting bracket 603 is fixedly installed on the upper surface of the output shaft of the second cylinder 602. The motor 604 is installed on the mounting bracket 603 and is located on the front side of the front wall of the housing 1. The scraper 605 is installed on the upper surface of the output shaft of the motor 604, and the scraper 605 and the clamping block 503 are arranged vertically in correspondence.

[0041] In this embodiment, the reinforcing plate 601 is installed between the left and right thick plates 101 in the housing 1 to improve the strength of the housing 1 and to fix the second cylinder 602, making it less likely for the second cylinder 602 to shift position. The output shaft of the second cylinder 602 moves upward through the motor 604 driven by the bracket 603, causing the output shaft of the motor 604 to drive the scraper 605 upward, so that the scraper 605 is inserted into the gun head. At the same time, the scraper 605 causes the output shaft of the motor 604 to rotate, so that the scraper 605 rotates to clean the inside of the gun head.

[0042] Specifically, a rectangular opening 10 is provided on the front side wall of the box body 1 corresponding to the card seat 603. A baffle 11 is fixedly installed on the card seat 603 corresponding to the rectangular opening 10. The rear side of the baffle 11 is movably fitted to the front side of the box body 1, and the baffle 11 covers the rectangular opening 10.

[0043] In this embodiment, the rectangular opening 10 facilitates the output shaft of the second cylinder 602 to drive the card holder 603 to move up and down, and the baffle 11 effectively blocks the rectangular opening 10 to prevent external impurities from entering, making it safer to use.

[0044] Specifically, the spraying mechanism 8 includes a mounting frame 801, a nozzle 802, a second mounting plate 803, and a limiting ring 804. The mounting frame 801 is mounted on the right side of the housing 1. The nozzle 802 is provided on the mounting frame 801. The second mounting plate 803 is mounted on the right side of the housing 1 corresponding to the upper side of the nozzle 802. The limiting ring 804 is provided on the second mounting plate 803.

[0045] In this embodiment, the gun head is inserted into the limiting ring 804 on the second mounting plate 803, and a through hole is provided on the second mounting plate 803 at a position corresponding to the limiting ring 804, so that the gun head is exposed on the nozzle 802, and the nozzle 802 sprays out cleaning fluid to spray and clean the gun head.

[0046] The working principle and usage process of this utility model are as follows: During use, the robot drives the welding wire of the welding torch into the shearing mechanism 3 between the rear cutter head 302 and the front cutter head 304. Then, the output shaft of the first cylinder 301 drives the rear cutter head 302 to move forward, causing it to move forward along the guide block 303. This allows the rear cutter head 302 and the front cutter head 304 to cut the welding wire. The cut welding wire falls into the first collection tray 4. The robot welding torch head is placed between the left and right clamping blocks 503 in the clamping mechanism 5. The left and right output shafts of the double-headed cylinder 502 drive the left and right clamping blocks 503 to move left and right, clamping and fixing the torch head. Then, through the output shaft of the second cylinder 602 in the cleaning mechanism 6, the motor 604 driven by the card holder 603 moves upward, causing the output shaft of the motor 604 to drive the scraper 605 upward. The scraper 605 is inserted into the gun head, and at the same time, the scraper 605 causes the output shaft of the motor 604 to rotate, so that the scraper 605 rotates to clean the inside of the gun head. The cleaned residue falls into the second collection tray 7. After cleaning, the cleaning mechanism 6 and the clamping mechanism 5 are reset, so that the robot gun head is inserted into the limiting ring 804 in the spraying mechanism 8. The cleaning fluid is sprayed out through the nozzle 802 to spray and clean the gun head. The waste liquid generated by cleaning flows into the third collection tray 9. The thick plate 101 in the box 1 and the reinforcing plate 601 in the cleaning mechanism 6 make the structure of the box 1 more robust, so that the shearing mechanism 3, the cleaning mechanism 6 and the spraying mechanism 8 are more stable and not easily deformed or damaged. This effectively avoids the gun head getting stuck and the welding wire not being cut, greatly improving the cleaning efficiency, so that the positioning of each cleaning position is accurate, the cleaning effect is better, and it is convenient to use.

[0047] In summary, this basket-type cleaning gun makes the structure of the housing 1 more robust, which means that the shearing mechanism 3, cleaning mechanism 6 and spraying mechanism 8 are more stably installed and less prone to deformation and damage. It effectively avoids the gun head getting stuck and the welding wire not being cut, greatly improving cleaning efficiency. In addition, the precise positioning of each cleaning position makes the cleaning effect better and is easy to use.

[0048] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A basket-type gun cleaner, comprising a housing (1), characterized in that: An installation mechanism (2) is fixedly installed on the lower surface of the box (1). A shearing mechanism (3) is fixedly installed on the left side of the box (1) near the upper side. A first collection tray (4) is fixedly installed on the left side of the box (1) near the lower side corresponding to the shearing mechanism (3). A clamping mechanism (5) is fixedly installed on the upper surface of the box (1) near the front side. A cleaning mechanism (6) is provided on the front side of the box (1) near the lower side corresponding to the clamping mechanism (5). A second collection tray (7) is provided on the front side of the box (1) below the cleaning mechanism (6). A spraying mechanism (8) is fixedly installed on the right side of the box (1) near the upper side. A third collection tray (9) is installed on the right side of the box (1) near the lower side corresponding to the spraying mechanism (8).

2. The basket-type gun cleaner according to claim 1, characterized in that: The housing (1) includes a thick plate (101), a thin plate (102), and fastening bolts (103). There are four thick plates (101) around the perimeter, and the thick plates (101) are respectively arranged on the upper, lower, left and right sides. The front and rear sides of the thick plate (101) are provided with thin plates (102). The positions where the thick plates (101) and thin plates (102) are in contact are all locked and fixed by fastening bolts (103).

3. The basket-type gun cleaner according to claim 1, characterized in that: The installation mechanism (2) includes a rectangular tube (201), a base plate (202), and a round hole (203). The rectangular tube (201) is fixedly installed on the lower surface of the box (1). The base plate (202) is fixedly installed on the lower surface of the rectangular tube (201). The round hole (203) is opened on the lower side wall of the box (1) and the base plate (202) corresponding to the rectangular tube (201).

4. A basket-type gun cleaner according to claim 1, characterized in that: The shearing mechanism (3) includes a first cylinder (301), a rear cutter head (302), a guide block (303), and a front cutter head (304). The first cylinder (301) is installed on the left side of the housing (1). The rear cutter head (302) is fixedly installed on the right side of the output shaft of the first cylinder (301). The guide block (303) is installed on the left side of the housing (1) corresponding to the front side of the rear cutter head (302). The front cutter head (304) is installed on the upper surface of the guide block (303).

5. A basket-type gun cleaner according to claim 4, characterized in that: The rear cutter head (302) is movably disposed within the guide block (303), and the upper surface of the rear cutter head (302) is movably attached to the lower surface of the front cutter head (304).

6. A basket-type gun cleaner according to claim 1, characterized in that: The clamping mechanism (5) includes a first mounting plate (501), a double-headed cylinder (502), and a clamping block (503). The first mounting plate (501) is mounted on the upper surface of the housing (1). The double-headed cylinder (502) is mounted on the front side of the first mounting plate (501), and clamping blocks (503) are mounted on the left and right output shafts of the double-headed cylinder (502).

7. A basket-type gun cleaner according to claim 1, characterized in that: The cleaning mechanism (6) includes a reinforcing plate (601), a second cylinder (602), a mounting bracket (603), a motor (604), and a scraper (605). The reinforcing plate (601) is fixedly installed between the left and right inner walls of the housing (1). The second cylinder (602) is fixedly installed on the upper surface of the reinforcing plate (601). The mounting bracket (603) is fixedly installed on the upper surface of the output shaft of the second cylinder (602). The motor (604) is installed on the mounting bracket (603), and the motor (604) is located on the front side of the front wall of the housing (1). The scraper (605) is installed on the upper surface of the output shaft of the motor (604), and the scraper (605) and the clamping block (503) are arranged vertically and vertically respectively.

8. A basket-type gun cleaner according to claim 7, characterized in that: The front side wall of the box (1) is provided with a rectangular opening (10) corresponding to the card seat (603). A baffle (11) is fixedly installed on the card seat (603) corresponding to the rectangular opening (10). The rear side of the baffle (11) is in contact with the front side of the box (1), and the baffle (11) covers the rectangular opening (10).

9. A basket-type gun cleaner according to claim 1, characterized in that: The spraying mechanism (8) includes a mounting bracket (801), a nozzle (802), a second mounting plate (803), and a limiting ring (804). The mounting bracket (801) is installed on the right side of the housing (1). The nozzle (802) is provided on the mounting bracket (801). The second mounting plate (803) is installed on the right side of the housing (1) corresponding to the upper side of the nozzle (802). The limiting ring (804) is provided on the second mounting plate (803).

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