Automatic spraying system for fixed extrusion head of aluminum profile extruder

Abstract

The utility model discloses a kind of automatic spraying systems of aluminium profile extruder fixed extrusion head, including mainframe, the front of mainframe is provided with mounting groove, the inside of mounting groove is equipped with barrel, the inside of barrel is provided with extrusion forming groove, the side end surface of mainframe is equipped with movable cylinder, the telescopic end of movable cylinder is equipped with telescopic rod, the side end surface of mainframe is equipped with liquid inlet pipe, the side end surface of mainframe and the symmetric position of liquid inlet pipe are equipped with air inlet pipe, one end of telescopic rod is welded with mounting plate, the front end surface of mounting plate is equipped with cleaning seat, the utility model can be moved to the inside of cleaning seat for cleaning and drying when intermittent disassembly aluminium bar every time aluminium bar extrusion forming, prevent aluminium chip long time residual formation aluminium phenomenon, so that fixed extrusion head can be cleaned without stopping, reduce the time wasted because of maintenance machine, further improve aluminium bar manufacturing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of aluminum rod manufacturing technology, specifically to an automatic spraying system for fixing the extrusion head of an aluminum profile extrusion press. Background Technology

[0002] Aluminum rods are an important production material. After processing such as cold rolling, cold drawing, and extrusion, they can be used to manufacture aluminum industrial products and are an important part of modern industry. Aluminum rods are generally formed by extrusion. The extruder head of the aluminum profile extrusion press is movable. After each aluminum rod is produced, it must be removed and a separating agent is applied before the machine is used to produce the next aluminum rod. Although the fixed extruder head does not need to be removed every time and can be reused multiple times, saving the time of setting up the extruder head and thus increasing output, if used for a long time, the extruder head and aluminum rod will stick together and be difficult to separate.

[0003] However, most existing cleaning and separation systems require shutdown operations, making it difficult for the extruder head to be coated with aluminum. Although this ensures processing quality, it wastes a lot of time on cleaning and reduces manufacturing efficiency. To avoid the above-mentioned technical problems, it is necessary to provide an automatic spraying system for fixing the extruder head of an aluminum profile extrusion press to overcome the defects in the existing technology. Utility Model Content

[0004] This utility model provides an automatic spraying system for fixing the extrusion head of an aluminum profile extrusion press, which can effectively solve the problem mentioned in the background art that most existing cleaning and separation systems require machine shutdown, making it difficult for the extrusion head to be coated with aluminum. Although this ensures processing quality, it wastes a lot of time on cleaning and reduces manufacturing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic spraying system for fixing the extrusion head of an aluminum profile extrusion press, including a main base, wherein a cleaning component is installed on one end face of the main base;

[0006] The cleaning assembly includes an installation slot, a material cylinder, an extrusion molding slot, a movable cylinder, a telescopic rod, a liquid inlet pipe, an air inlet pipe, a mounting plate, a cleaning seat, a liquid inlet tank, an air inlet tank, a positioning slot, and a recovery pipe.

[0007] The main unit has a mounting groove on its front side, a material cylinder is installed inside the mounting groove, an extrusion molding groove is installed inside the material cylinder, a movable cylinder is installed on the side end face of the main unit, a telescopic rod is installed on the telescopic end of the movable cylinder, a liquid inlet pipe is installed on the side end face of the main unit, and an air inlet pipe is installed on the side end face of the main unit at a position symmetrical to the liquid inlet pipe.

[0008] One end of the telescopic rod is welded with a mounting plate, and a cleaning seat is installed on the front end face of the mounting plate. A liquid inlet groove is opened on the inner side of the cleaning seat, and an air inlet groove is opened on the inner side of the cleaning seat at one side of the liquid inlet groove. A positioning groove is opened on the front end face of the main unit, and a recovery pipe is slidably installed on the inner side of the positioning groove.

[0009] Preferably, one end of the inlet pipe is connected to the inlet tank, and the other end of the inlet pipe is connected to an external pressure pump.

[0010] Preferably, one end of the air intake pipe is connected to the air intake slot, and the other end of the air intake pipe is connected to an external air pump.

[0011] Preferably, the outer diameter of the recovery tube is equal to the inner diameter of the positioning groove, and the back of the main unit is connected to the telescopic mechanism.

[0012] Preferably, a fixing component is installed on one side of the material cylinder;

[0013] The fixing components include an extruder mounting base, a slide rail, a snap-fit ​​groove, a limiting plate, a fixing extruder, and a fixing ring plate;

[0014] A head mounting base is provided on one side of the main unit. A slide rail is welded to the back of the head mounting base. A snap-fit ​​groove is provided on the front of the head mounting base. A limiting plate is installed inside the snap-fit ​​groove. A fixed head is welded to one end face of the limiting plate. A fixing ring plate is installed on the front of the head mounting base.

[0015] Preferably, the slide rail is connected to an external sliding mechanism, and a connecting groove is provided on the inner side of the fixed ring plate at the position corresponding to the fixed extrusion head.

[0016] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.

[0017] 1. Equipped with a cleaning component, the fixed extrusion head can be moved to the inside of the cleaning seat for cleaning and drying during the intermittent disassembly of aluminum rods during each extrusion molding process. This prevents aluminum shavings from remaining for a long time and forming aluminum cladding, thus allowing the fixed extrusion head to be cleaned without stopping the machine, reducing the time wasted on machine maintenance, and further improving the efficiency of aluminum rod manufacturing.

[0018] 2. Equipped with a fixing component, the extruder mounting base is moved to a position close to the operator via a slide rail. The fixing ring plate can then be quickly disassembled, allowing the limit plate to be removed from the inside of the snap-fit ​​groove. The entire fixing extruder assembly can then be replaced. The operation is simple and quick, reducing time consumption and further improving manufacturing efficiency. Attached Figure Description

[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0020] In the attached diagram:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the cleaning component of this utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the slide rail of this utility model;

[0024] Figure 4 This is a structural schematic diagram of the fixing component of this utility model;

[0025] Numbered in the diagram: 1. Main unit socket;

[0026] 2. Cleaning components; 201. Mounting slot; 202. Material cylinder; 203. Extrusion molding tank; 204. Movable cylinder; 205. Telescopic rod; 206. Liquid inlet pipe; 207. Air inlet pipe; 208. Mounting plate; 209. Cleaning seat; 210. Liquid inlet tank; 211. Air inlet tank; 212. Positioning slot; 213. Recovery pipe;

[0027] 3. Fixing components; 301. Extruder head mounting base; 302. Slide rail; 303. Snap-fit ​​groove; 304. Limiting plate; 305. Fixing extruder head; 306. Fixing ring plate. Detailed Implementation

[0028] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0029] Example: Figure 1-4 As shown, this utility model provides a technical solution: an automatic spraying system for fixing the extrusion head of an aluminum profile extrusion machine, including a main base 1, and a cleaning component 2 installed on one side end face of the main base 1.

[0030] The cleaning assembly 2 includes an installation groove 201, a material cylinder 202, an extrusion molding groove 203, a movable cylinder 204, a telescopic rod 205, a liquid inlet pipe 206, an air inlet pipe 207, a mounting plate 208, a cleaning seat 209, a liquid inlet tank 210, an air inlet tank 211, a positioning groove 212, and a recovery pipe 213;

[0031] The main unit 1 has a mounting groove 201 on its front side. A material cylinder 202 is installed inside the mounting groove 201. An extrusion molding groove 203 is installed inside the material cylinder 202. A movable cylinder 204 is installed on the side end face of the main unit 1. A telescopic rod 205 is installed on the telescopic end of the movable cylinder 204. A liquid inlet pipe 206 is installed on the side end face of the main unit 1. An air inlet pipe 207 is installed at a position symmetrical to the liquid inlet pipe 206 on the side end face of the main unit 1. One end of the air inlet pipe 207 is connected to the air inlet groove 211, and the other end of the air inlet pipe 207 is connected to an external air pump, which is conducive to rapid drying.

[0032] A mounting plate 208 is welded to one end of the telescopic rod 205. A cleaning seat 209 is installed on the front end face of the mounting plate 208. An inlet groove 210 is provided on the inner side of the cleaning seat 209. One end of the inlet pipe 206 is connected to the inlet groove 210, and the other end of the inlet pipe 206 is connected to an external pressure pump for easy cleaning of the fixed extruder head 305. An air inlet groove 211 is provided on the inner side of the cleaning seat 209 and one side of the inlet groove 210. A positioning groove 212 is provided on the front end face of the main unit 1. A recycling pipe 213 is slidably installed on the inner side of the positioning groove 212. The outer diameter of the recycling pipe 213 is equal to the inner diameter of the positioning groove 212. The back of the main unit 1 is connected to the telescopic mechanism for easy waste recycling.

[0033] A fixing component 3 is installed on one side of the material cylinder 202;

[0034] The fixing component 3 includes an extruder mounting base 301, a slide rail 302, a snap-fit ​​groove 303, a limiting plate 304, a fixing extruder 305, and a fixing ring plate 306;

[0035] A head mounting base 301 is provided on one side of the main unit 1. A slide rail 302 is welded to the back of the head mounting base 301. A snap-fit ​​groove 303 is provided on the front of the head mounting base 301. A limiting plate 304 is installed on the inner side of the snap-fit ​​groove 303. A fixed head 305 is welded to one end face of the limiting plate 304. A fixing ring plate 306 is installed on the front of the head mounting base 301. The slide rail 302 is connected to an external sliding mechanism. A connecting groove is provided on the inner side of the fixing ring plate 306 at the corresponding position of the fixed head 305, which is conducive to fixing the fixed head 305.

[0036] The working principle and usage process of this utility model are as follows: First, when the operator is manufacturing aluminum rods through extrusion molding, a large amount of aluminum will adhere to the top of the fixed extrusion head 305. Then, during the interval between each extrusion, the slide rail 302 drives the extrusion head mounting seat 301 and the fixed extrusion head 305 to move to the inside of the cleaning seat 209. At this time, the external separating agent is added into the inside of the liquid inlet tank 210 through the liquid inlet pipe 206. Then, the separating agent is sprayed onto the fixed extrusion head 305 through the liquid inlet tank 210. At this time, the aluminum chips on the surface of the fixed extrusion head 305 can be separated. At the same time, the external air pump is turned on, so that the waste chips flushed down are extracted through the recovery pipe 213 to prevent aluminum chips from remaining inside the cleaning seat 209. Then, the air inlet pipe 207 is turned on to blow high-speed external air onto the fixed extrusion head 305 to dry it quickly and prevent moisture from affecting the aluminum rod forming quality.

[0037] By installing barrels 202 of different sizes into the inside of the mounting slot 201, it can be ensured that extrusion molding slots 203 of different sizes can be quickly replaced. When aluminum rods are disassembled intermittently during each aluminum rod extrusion molding process, the fixed extrusion head 305 can be moved to the inside of the cleaning seat 209 for cleaning and drying to prevent aluminum shavings from remaining for a long time and forming aluminum cladding. This allows the fixed extrusion head 305 to be cleaned without stopping the machine, reducing the time wasted on machine maintenance and further improving the efficiency of aluminum rod manufacturing.

[0038] Finally, when extruding aluminum rods of different lengths and outer diameters, the fixed extrusion head 305 needs to be replaced. At this time, the extrusion head mounting base 301 can be moved to a position close to the operator via the slide rail 302. Then, the fixed ring plate 306 can be quickly disassembled, so that the limiting plate 304 can be taken out from the inside of the snap-fit ​​groove 303. Then, the entire fixed extrusion head 305 assembly can be replaced. The operation is simple and quick, reducing time consumption and further improving manufacturing efficiency and economic benefits.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic spraying system for fixing the extrusion head of an aluminum profile extrusion press, comprising a main unit (1), characterized in that: A cleaning assembly (2) is installed on one end face of the main unit (1); The cleaning assembly (2) includes a mounting groove (201), a material cylinder (202), an extrusion molding groove (203), a movable cylinder (204), a telescopic rod (205), a liquid inlet pipe (206), an air inlet pipe (207), a mounting plate (208), a cleaning seat (209), a liquid inlet tank (210), an air inlet tank (211), a positioning groove (212), and a recovery pipe (213); The main body (1) has an installation groove (201) on its front side, a material cylinder (202) is installed inside the installation groove (201), an extrusion molding groove (203) is opened inside the material cylinder (202), a movable cylinder (204) is installed on the side end face of the main body (1), a telescopic rod (205) is installed on the telescopic end of the movable cylinder (204), a liquid inlet pipe (206) is installed on the side end face of the main body (1), and an air inlet pipe (207) is installed on the side end face of the main body (1) at a position symmetrical to the liquid inlet pipe (206). One end of the telescopic rod (205) is welded with an installation plate (208). A cleaning seat (209) is installed on the front end face of the installation plate (208). A liquid inlet groove (210) is opened on the inner side of the cleaning seat (209). An air inlet groove (211) is opened on the inner side of the cleaning seat (209) at one side of the liquid inlet groove (210). A positioning groove (212) is opened on the front end face of the main unit base (1). A recovery pipe (213) is slidably installed on the inner side of the positioning groove (212).

2. The automatic spraying system for a fixed extrusion head of an aluminum profile extrusion press according to claim 1, characterized in that: One end of the inlet pipe (206) is connected to the inlet tank (210), and the other end of the inlet pipe (206) is connected to an external pressure pump.

3. The automatic spraying system for a fixed extrusion head of an aluminum profile extrusion press according to claim 1, characterized in that: One end of the air intake pipe (207) is connected to the air intake slot (211), and the other end of the air intake pipe (207) is connected to an external air pump.

4. The automatic spraying system for a fixed extrusion head of an aluminum profile extrusion press according to claim 1, characterized in that: The outer diameter of the recycling pipe (213) is equal to the inner diameter of the positioning groove (212), and the back of the main unit (1) is connected to the telescopic mechanism.

5. The automatic spraying system for a fixed extrusion head of an aluminum profile extrusion press according to claim 1, characterized in that: A fixing component (3) is installed on one side of the material cylinder (202); The fixing component (3) includes an extruder mounting base (301), a slide rail (302), a snap-fit ​​groove (303), a limiting plate (304), a fixing extruder (305), and a fixing ring plate (306); A head mounting base (301) is provided on one side of the main unit (1). A slide rail (302) is welded to the back of the head mounting base (301). A snap-fit ​​groove (303) is provided on the front of the head mounting base (301). A limiting plate (304) is installed inside the snap-fit ​​groove (303). A fixed head (305) is welded to one end face of the limiting plate (304). A fixing ring plate (306) is installed on the front of the head mounting base (301).

6. The automatic spraying system for a fixed extrusion head of an aluminum profile extrusion press according to claim 5, characterized in that: The slide rail (302) is connected to the external sliding mechanism, and a connecting groove is provided on the inner side of the fixed ring plate (306) at the position corresponding to the fixed extrusion head (305).

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