An automated steel bar processing apparatus

Abstract

This utility model discloses an automated rebar processing equipment, including a processing table. A workbench is bolted to the bottom of the processing table, and an infrared rangefinder and a lower cutting blade are respectively installed on the top of the workbench. A lower straightening wheel is movably connected through the front of the processing table, and a cutting frame is bolted to the upper part of the front of the processing table away from the lower straightening wheel. A lifting rod is installed on the top of the processing table, and a mounting frame is installed at the bottom of the lifting rod. An upper straightening wheel is movably connected to the front of the mounting frame. A bending motor, a drive motor, and a push rod are respectively installed inside the processing table. A bending disc is keyed to the drive end of the bending motor, and a positioning shaft and a bending shaft are respectively inserted into the front of the bending disc. A push plate is bolted to the front of the push rod, enabling the rebar processing equipment to straighten, transport, measure, bend, and cut rebar. This not only improves the automation of the rebar processing equipment but also increases processing efficiency, ensures processing accuracy, and reduces material waste.

Description

Technical Field

[0001] This utility model relates to the technical field of steel bar processing equipment, specifically an automated steel bar processing equipment. Background Technology

[0002] Rebar processing equipment refers to specialized mechanical equipment used for automated or semi-automated processing of reinforcing bars. Its core function is to process raw reinforcing bar materials (such as coiled reinforcing bars and straight reinforcing bars) into reinforcing bar components that meet the requirements of building structure design, such as stirrups, main bars, reinforcing mesh, and reinforcing cages, through a series of processes.

[0003] However, existing steel bar processing equipment usually requires workers to handle and cut the steel bars before transporting them to bending equipment for bending. The process is fragmented and relies on manual operation, which not only results in low efficiency but also makes it difficult to guarantee processing accuracy and leads to high material waste. To address this, we propose an automated steel bar processing equipment. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the prior art, this utility model provides an automated steel bar processing equipment to solve the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an automated rebar processing equipment, comprising a processing table, a workbench bolted to the bottom of the processing table, an infrared rangefinder and a lower cutting blade mounted on the top of the workbench, a lower straightening wheel movably connected through the front of the processing table, a cutting frame bolted to the upper part of the front of the processing table away from the lower straightening wheel, a lifting rod mounted on the top of the processing table, a mounting frame mounted at the bottom of the lifting rod, an upper straightening wheel movably connected to the front of the mounting frame, a bending motor, a drive motor and a pusher rod mounted inside the processing table, a bending disc keyed to the drive end of the bending motor, a positioning shaft and a bending shaft inserted into the front of the bending disc, and a pusher plate bolted to the front of the pusher rod.

[0008] Preferably, a control panel is installed on the front of the workbench, and control buttons and a display screen are respectively installed on the front of the control panel. Support legs are threadedly connected to the four corners of the bottom of the workbench.

[0009] Preferably, a cutting rod is installed on the top of the cutting frame, and an upper cutting blade is bolted to the bottom end of the cutting rod.

[0010] Preferably, the drive end of the drive motor is keyed to a drive wheel, and the outer side of the drive wheel is connected to a transmission toothed belt.

[0011] Preferably, one end of the lower straight wheel is keyed to a transmission wheel, and the transmission wheel is connected to a transmission toothed belt.

[0012] Preferably, the top of the mounting bracket is threaded with a limiting rod, which extends from bottom to top through the processing table.

[0013] (III) Beneficial Effects

[0014] This utility model provides an automated steel bar processing equipment, which has the following beneficial effects:

[0015] (1) In use, the operator places the steel bar between the lower straightening wheel and the upper straightening wheel, then starts the lifting rod, which moves the mounting frame downwards. At this point, the upper straightening wheel can close to the lower straightening wheel, and the lower and upper straightening wheels can clamp the steel bar. Then, the drive motor is started, and the drive motor drives the transmission toothed belt through the drive wheel. The transmission toothed belt drives the lower straightening wheel through the transmission wheel. At this point, the lower and upper straightening wheels can straighten and transport the steel bar. The steel bar passes through the lower and upper cutting blades, and at the same time, the infrared rangefinder monitors the steel bar. The length is measured, and then the rebar is placed between the positioning shaft and the bending shaft. When it is conveyed to the bending position, the bending motor drives the bending disc to rotate, and the bending shaft can bend the rebar. When the rebar is bent and reaches the required length, the cutting rod drives the upper cutting blade to move downward. The upper and lower cutting blades can then cut the rebar. This allows the rebar processing equipment to straighten, convey, measure, bend, and cut the rebar, which not only improves the automation of the rebar processing equipment but also improves the processing efficiency, ensures the processing accuracy, and reduces material waste. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial structural schematic diagram of the pusher plate of this utility model;

[0018] Figure 3 This is a partial structural schematic diagram of the lifting rod of this utility model;

[0019] Figure 4 This is a cross-sectional view of the processing table of this utility model;

[0020] Figure 5 This is a cross-sectional view of the lower straight wheel of this utility model.

[0021] In the diagram: 1. Workbench; 2. Support leg; 3. Control panel; 4. Control buttons; 5. Display screen; 6. Infrared rangefinder; 7. Lower cutting blade; 8. Processing table; 801. Bending motor; 802. Drive motor; 803. Drive wheel; 804. Transmission toothed belt; 9. Push plate; 901. Push rod; 10. Bending disc; 11. Positioning shaft; 12. Bending shaft; 13. Cutting frame; 14. Cutting rod; 15. Upper cutting blade; 16. Lower straightening wheel; 1601. Transmission wheel; 17. Lifting rod; 18. Mounting frame; 19. Limiting rod; 20. Upper straightening wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution: an automated rebar processing equipment, including a processing table 8, a workbench 1 bolted to the bottom of the processing table 8, an infrared rangefinder 6 and a lower cutting blade 7 respectively installed on the top of the workbench 1, a lower straightening wheel 16 movably connected through the front of the processing table 8, a cutting frame 13 bolted to the upper part of the front of the processing table 8 away from the lower straightening wheel 16, a lifting rod 17 installed on the top of the processing table 8, a mounting frame 18 installed at the bottom end of the lifting rod 17, an upper straightening wheel 20 movably connected to the front of the mounting frame 18, a bending motor 801, a drive motor 802 and a pusher rod 901 respectively installed inside the processing table 8, a bending disc 10 keyed to the drive end of the bending motor 801, a positioning shaft 11 and a bending shaft 12 respectively inserted into the front of the bending disc 10, and a pusher plate 9 bolted to the front of the pusher rod 901.

[0024] Furthermore, a control panel 3 is installed on the front of the workbench 1. Control buttons 4 and a display screen 5 are installed on the front of the control panel 3. Support legs 2 are threadedly connected to the four corners of the bottom of the workbench 1. The control panel 3 facilitates operation by the staff, and the support legs 2 make the device more stable.

[0025] Furthermore, a cutting rod 14 is installed on the top of the cutting frame 13, and an upper cutting blade 15 is bolted to the bottom end of the cutting rod 14. The upper cutting blade 15 is driven to move downward by the cutting rod 14, and the upper cutting blade 15 and the lower cutting blade 7 can cut the steel bar.

[0026] Furthermore, the drive end of the drive motor 802 is keyed to a drive wheel 803, and the outer side of the drive wheel 803 is connected to a transmission toothed belt 804. By starting the drive motor 802, the drive motor 802 drives the transmission toothed belt 804 to rotate through the drive wheel 803, and the transmission toothed belt 804 drives the lower straightening wheel 16 to rotate through the transmission wheel 1601. At this time, the lower straightening wheel 16 and the upper straightening wheel 20 can straighten and transport the steel bars.

[0027] Furthermore, a transmission wheel 1601 is keyed to one end of the lower straightening wheel 16. The transmission wheel 1601 is connected to the transmission toothed belt 804. The transmission toothed belt 804 drives the lower straightening wheel 16 to rotate through the transmission wheel 1601. At this time, the lower straightening wheel 16 and the upper straightening wheel 20 can straighten and transport the steel bars.

[0028] Furthermore, the top of the mounting bracket 18 is threadedly connected to a limiting rod 19, which extends from bottom to top through the processing table 8. The limiting rod 19 makes the mounting bracket 18 move more smoothly up and down.

[0029] Working Principle: After installation, the installation, fixation, and safety precautions of this utility model are first checked. When using the rebar processing equipment, the worker places the rebar between the lower straightening wheel 16 and the upper straightening wheel 20. Then, the lifting rod 17 is activated, which drives the mounting frame 18 to move downwards. At this time, the upper straightening wheel 20 can close to the lower straightening wheel 16, and the lower straightening wheel 16 and the upper straightening wheel 20 can clamp the rebar. Then, the drive motor 802 is activated. The drive motor 802 drives the transmission toothed belt 804 through the drive wheel 803, and the transmission toothed belt 804 drives the lower straightening wheel 16 to rotate through the transmission wheel 1601. At this time, the lower straightening wheel 16 and the upper straightening wheel 20 can straighten and transport the rebar. The cutting blade 7 and the upper cutting blade 15 are used, and the infrared rangefinder 6 measures the length of the reinforcing bar. Then the reinforcing bar is located between the positioning shaft 11 and the bending shaft 12. When it is transported to the bending position, the bending motor 801 drives the bending disc 10 to rotate, and the bending shaft 12 can bend the reinforcing bar. When the reinforcing bar is bent and reaches the required length, the cutting rod 14 drives the upper cutting blade 15 to move downward, and the upper cutting blade 15 and the lower cutting blade 7 can cut the reinforcing bar. When the reinforcing bar is bent and located on the positioning shaft 11, the push rod 901 drives the push plate 9 to move forward, thereby pushing the reinforcing bar and moving it out of the processing position. This completes the use of this utility model. This utility model has a simple structure and is safe and convenient to use.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated steel bar processing equipment, comprising a processing table (8), characterized in that: The bottom of the processing table (8) is bolted to a workbench (1). An infrared rangefinder (6) and a lower cutting blade (7) are respectively installed on the top of the workbench (1). A lower straightening wheel (16) is movably connected through the front of the processing table (8). A cutting frame (13) is bolted to the top of the front of the processing table (8) away from the lower straightening wheel (16). A lifting rod (17) is installed on the top of the processing table (8). A mounting bracket is installed at the bottom of the lifting rod (17). (18) The front of the mounting frame (18) is movably connected to the upper straight wheel (20). The inside of the processing table (8) is respectively installed a bending motor (801), a drive motor (802) and a push rod (901). The drive end of the bending motor (801) is keyed to a bending disc (10). The front of the bending disc (10) is respectively inserted with a positioning shaft (11) and a bending shaft (12). The front of the push rod (901) is bolted with a push plate (9).

2. The automated steel bar processing equipment according to claim 1, characterized in that: The workbench (1) is equipped with a control panel (3) on the front side. The control panel (3) is equipped with control buttons (4) and a display screen (5) on the front side. Support legs (2) are threaded to the four corners of the bottom of the workbench (1).

3. The automated steel bar processing equipment according to claim 1, characterized in that: The top of the cutting frame (13) is equipped with a cutting rod (14), and the bottom end of the cutting rod (14) is bolted with an upper cutting blade (15).

4. The automated steel bar processing equipment according to claim 1, characterized in that: The drive end of the drive motor (802) is keyed to a drive wheel (803), and the outer side of the drive wheel (803) is connected to a transmission toothed belt (804).

5. The automated steel bar processing equipment according to claim 1, characterized in that: One end of the lower straight wheel (16) is keyed to a transmission wheel (1601), and the transmission wheel (1601) is connected to the transmission toothed belt (804) for transmission.

6. The automated steel bar processing equipment according to claim 1, characterized in that: The top of the mounting bracket (18) is threadedly connected to a limiting rod (19), which extends from bottom to top through the processing table (8).

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