A sawing device for improving cutting efficiency of aluminum-plastic door and window profile
By combining vertical and horizontal saw blades with a opposed four-spindle end milling device, the problem of low tenon processing efficiency in existing equipment has been solved, and efficient cutting of aluminum-plastic door and window profiles has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINAN KAIZHIYUE MASCH CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-06-02
Smart Images

Figure CN224309708U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum-plastic door and window production and processing equipment, and relates to a sawing device that improves the cutting efficiency of aluminum-plastic door and window profiles. Background Technology
[0002] A mullion is a dividing line that separates the frame from the connecting frame. A window is constructed as a single unit, and only when the required strength is achieved is a horizontal or vertical mullion necessary. To ensure a snug fits snugly to the window frame, tenons are provided at both ends of the mullion. Current equipment uses multiple milling processes to process these tenons, gradually increasing their depth or width using a saw blade. However, this method is inefficient and unsuitable for mass production. Utility Model Content
[0003] This invention addresses the problem of low efficiency in milling tenons using multiple milling operations in existing equipment by proposing a method that uses a combination of vertical and horizontal saw blades to cut material and form tenons.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a sawing device for improving the cutting efficiency of aluminum-plastic door and window profiles, comprising a base, an upper gantry slide ram angle cutting device, a lower gantry slide ram angle cutting device, and an opposing four-spindle end milling device. The upper gantry slide ram angle cutting device includes an upper vertical saw blade, the lower gantry slide ram angle cutting device includes a lower vertical saw blade, and the opposing four-spindle end milling device includes a horizontal saw blade.
[0005] Preferably, the opposed four-spindle end milling device includes a Y-axis linear slide rail module, with a column connected above the Y-axis linear slide rail module, an upper milling unit Z-axis linear slide rail module connected to the upper side of the column, and a lower milling unit Z-axis linear slide rail module connected to the lower side of the column.
[0006] Preferably, the upper milling unit Z-axis linear slide rail module is connected to the upper milling unit left X-axis linear slide rail module and the upper milling unit right X-axis linear slide rail module, and the lower milling unit Z-axis linear slide rail module is connected to the lower milling unit left X-axis linear slide rail module and the lower milling unit right X-axis linear slide rail module.
[0007] Preferably, the left X-axis linear slide rail module of the upper milling unit, the right X-axis linear slide rail module of the upper milling unit, the left X-axis linear slide rail module of the lower milling unit, and the right X-axis linear slide rail module of the lower milling unit are each connected to a main shaft, and the main shaft is connected to a horizontal saw blade.
[0008] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0009] This utility model is equipped with an independently movable upper vertical saw blade and a lower vertical saw blade, which work in conjunction with four horizontal saw blades to complete the milling of the tenon by cutting. Therefore, this utility model requires fewer cutting operations and is more efficient than milling the tenon multiple times.
[0010] This utility model has a compact structure, arranging four milling cutters in a minimal space to achieve efficient multi-cutter simultaneous machining. Attached Figure Description
[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 A schematic diagram of a sawing device for improving the cutting efficiency of aluminum-plastic door and window profiles;
[0013] Figure 2 This is a schematic diagram of a opposed four-spindle end milling device;
[0014] Figure 3 This is a schematic diagram illustrating the working method of milling the tenon in this utility model.
[0015] In the above figures, 1. Base; 2. Upper gantry slide ram angle cutting device; 21. Upper vertical saw blade; 3. Lower gantry slide ram angle cutting device; 31. Lower vertical saw blade; 4. Opposed four-spindle end milling device; 41. Horizontal saw blade; 42. Y-axis linear slide rail module; 43. Column; 44. Upper milling unit Z-axis linear slide rail module; 45. Lower milling unit Z-axis linear slide rail module; 46. Upper milling unit left X-axis linear slide rail module; 47. Upper milling unit right X-axis linear slide rail module; 48. Lower milling unit left X-axis linear slide rail module; 49. Lower milling unit right X-axis linear slide rail module; 5. Spindle. Detailed Implementation
[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0018] like Figure 1 , Figure 2 , Figure 3 As shown, in order to improve the processing efficiency of the tenon joint, this utility model provides a sawing device for improving the cutting efficiency of aluminum-plastic door and window profiles, including a base 1, an upper gantry slide ram angle cutting device 2, a lower gantry slide ram angle cutting device 3, and a opposed four-spindle end milling device 4. The upper gantry slide ram angle cutting device 2 includes an upper vertical saw blade 21, the lower gantry slide ram angle cutting device 3 includes a lower vertical saw blade 31, and the opposed four-spindle end milling device 4 includes a horizontal saw blade 41.
[0019] Specifically, this utility model is equipped with an upper vertical saw blade 21 and a lower vertical saw blade 31 that cooperate with a horizontal saw blade 41. For a tenon with a vertical height of h and a horizontal width of w, the vertical saw blade cuts vertically into h at a distance w from the end face of the mullion, and then the horizontal saw blade 41 cuts horizontally into w at a distance h from the upper / lower side of the mullion, thereby milling out the tenon.
[0020] The upper gantry slide ram angle cutting device 2 and the lower gantry slide ram angle cutting device 3 are existing technologies. The upper vertical saw blade 21 and the lower vertical saw blade 31 can move in the horizontal coordinate system and the vertical direction, and can rotate. This utility model will not be described in detail here.
[0021] To make the horizontal saw blade 41 movable;
[0022] Furthermore, the opposed four-spindle end milling device 4 includes a Y-axis linear slide rail module 42. The linear slide rail module is a common mechanical structure, generally including a servo motor, slide rail, lead screw, slide table, etc., which can drive other components to move linearly. A column 43 is connected above the Y-axis linear slide rail module 42. The upper part of the side of the column 43 is connected to the upper milling unit Z-axis linear slide rail module 44, and the lower part of the side of the column 43 is connected to the lower milling unit Z-axis linear slide rail module 45.
[0023] Furthermore, the upper milling unit Z-axis linear slide rail module 44 is connected to the upper milling unit left X-axis linear slide rail module 46 and the upper milling unit right X-axis linear slide rail module 47, and the lower milling unit Z-axis linear slide rail module 45 is connected to the lower milling unit left X-axis linear slide rail module 48 and the lower milling unit right X-axis linear slide rail module 49.
[0024] Furthermore, the left X-axis linear slide rail module 46 of the upper milling unit, the right X-axis linear slide rail module 47 of the upper milling unit, the left X-axis linear slide rail module 48 of the lower milling unit, and the right X-axis linear slide rail module 49 of the lower milling unit are each connected to a spindle 5, and the spindle 5 is connected to a horizontal saw blade 41.
[0025] Specifically: the left X-axis linear slide rail module 46 and the right X-axis linear slide rail module 47 of the upper milling unit move vertically synchronously under the drive of the Z-axis linear slide rail module 44 of the upper milling unit; the left X-axis linear slide rail module 46 and the right X-axis linear slide rail module 47 of the upper milling unit can move independently along the X-axis.
[0026] The left X-axis linear slide rail module 48 and the right X-axis linear slide rail module 49 of the downmilling unit move vertically synchronously under the drive of the Z-axis linear slide rail module 45 of the downmilling unit. The left X-axis linear slide rail module 48 and the right X-axis linear slide rail module 49 of the downmilling unit can move independently along the X-axis.
[0027] Therefore, the four horizontal saw blades 41 can move in the horizontal coordinate system and in the vertical direction.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A sawing device for improving the cutting efficiency of aluminum plastic door and window profile, characterized in that, It includes a base, an upper gantry slide ram angle cutting device, a lower gantry slide ram angle cutting device, and a opposed four-spindle end milling device. The upper gantry slide ram angle cutting device includes an upper vertical saw blade, the lower gantry slide ram angle cutting device includes a lower vertical saw blade, and the opposed four-spindle end milling device includes a horizontal saw blade.
2. The sawing device for improving cutting efficiency of aluminum plastic door and window profile according to claim 1, characterized in that, The opposed four-spindle end milling device includes a Y-axis linear slide rail module, with a column connected above the Y-axis linear slide rail module. The upper part of the side of the column is connected to the upper milling unit Z-axis linear slide rail module, and the lower part of the side of the column is connected to the lower milling unit Z-axis linear slide rail module.
3. The sawing device for improving cutting efficiency of aluminum plastic door and window profile according to claim 2, characterized in that, The upper milling unit's Z-axis linear slide rail module is connected to the upper milling unit's left X-axis linear slide rail module and the upper milling unit's right X-axis linear slide rail module. The lower milling unit's Z-axis linear slide rail module is connected to the lower milling unit's left X-axis linear slide rail module and the lower milling unit's right X-axis linear slide rail module.
4. The sawing device for improving cutting efficiency of aluminum plastic door and window profile according to claim 3, characterized in that, The left X-axis linear slide rail module of the upper milling unit, the right X-axis linear slide rail module of the upper milling unit, the left X-axis linear slide rail module of the lower milling unit, and the right X-axis linear slide rail module of the lower milling unit are each connected to a main shaft, and the main shaft is connected to a horizontal saw blade.