A dust removal device for metal product production

Abstract

The utility model relates to metal product dust removal equipment technical field, concretely is a kind of metal product production dust removal device, comprising: structure frame, the top end surface four around of structure frame is all through welding fixed installation has vertical beam frame, and the top of four vertical beam frames is fixedly installed with guide table, the inside of guide table is sequentially provided with feed end, dust removal end and discharge end from top to bottom, and dust removal end and discharge end are all the inclined structure of high in upper and low in lower, the inside of feed end is provided with feed assembly, the inside of dust removal end is provided with dust removal assembly, the outside of one side of discharge end is provided with discharge assembly;The metal product production dust removal device, overall support firm, can fast, efficient feeding, and can wipe, clean different surface of metal product workpiece, effectively improve metal product dust removal effect;At the same time, in the process of discharging, not only facilitate discharging, but also can further shake off dust on the surface of metal product.

Description

Technical Field

[0001] This utility model relates to the technical field of dust removal equipment for metal products, and in particular to a dust removal device for metal product manufacturing. Background Technology

[0002] After metal workpieces are cast, their surfaces are often quite rough and usually require grinding. Dust will remain on the surface of the metal workpieces after grinding. If the dust is not removed, the dust will contaminate the metal workpieces. This makes dust removal equipment an indispensable part of the production process of metal products.

[0003] Existing dust removal devices for metal product manufacturing generally perform dust removal during the production process, which cannot meet the requirements for dust removal of metal workpieces after grinding; thus affecting the processing quality of metal products; therefore, a dust removal device for metal product manufacturing is proposed to address the above problems. Utility Model Content

[0004] The present invention addresses the problem of providing a dust removal device for metal product manufacturing. The device is sturdy and easy to use. During use, it can quickly and efficiently feed materials and wipe and clean different surfaces of metal products, effectively improving the dust removal effect. At the same time, during the unloading process, it not only facilitates unloading but also further shakes off the dust from the surface of the metal products.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dust removal device for metal product manufacturing includes a structural frame. Vertical beams are fixedly installed on all four sides of the top end face of the structural frame by welding. A guide platform is fixedly installed on the top of the four vertical beams. The guide platform has a feeding end, a dust removal end, and a discharging end arranged sequentially from top to bottom inside. The dust removal end and the discharging end are both inclined structures with a higher top and a lower bottom. A feeding component is installed inside the feeding end. A dust removal component is installed inside the dust removal end. A discharging component is installed on one side of the discharging end.

[0007] The dust removal assembly includes four cleaning troughs evenly distributed around the dust removal end face. A first cleaning motor is fixedly installed on the bottom side of the guide platform at the bottom of each cleaning trough, and a first cleaning shaft is fixedly installed at one end of the motor shaft of each first cleaning motor. A first cleaning turntable is fixedly installed inside the cleaning trough at the top end of the first cleaning shaft. A partition baffle is fixedly installed at the center of the dust removal end face, and cleaning top plates are provided at both ends above the top of the partition baffle. A second cleaning motor is fixedly installed around the top of each cleaning top plate, and a second cleaning shaft is fixedly installed at one end of the motor shaft of each second cleaning motor. A second cleaning turntable is fixedly installed at the bottom end of the second cleaning turntable through the cleaning top plate. Dust removal sponges are fixedly installed around the bottom end faces of both the first and second cleaning turntables, and dust removal brushes are provided on the outer side of the dust removal sponges.

[0008] Furthermore, a first electric cylinder is fixedly installed on both sides of the top of the partition baffle, and a first piston rod is installed at the center of the top of the first electric cylinder. A protective top cover is fixedly installed on the top of the two first piston rods. Four connecting hangers are fixedly installed around the top surface of the cleaning top plate, located outside the four second cleaning motors, and the other end of the connecting hanger is fixedly connected to the bottom surface of the protective top cover. The height of the protective top cover can be adjusted by the first electric cylinder and the first piston rod, and the height of the cleaning top plate can be changed by the connecting hangers, thereby facilitating the cleaning of the top of the metal workpiece.

[0009] Furthermore, the feeding assembly includes a first mounting bracket, which is fixedly mounted on the center of the bottom end face of the guide platform near the feeding end. A second electric cylinder is fixedly mounted on the center of the inner end face of the first mounting bracket. A second piston rod is mounted on the center of one end of the second electric cylinder. One end of the second piston rod passes through the first mounting bracket and is connected to a connecting plate. A driven rod is fixedly mounted on one side of the top of the connecting plate. The second mounting bracket is fixedly mounted on the center of the top end face of the guide platform near the feeding end. One end of the driven rod passes through the second mounting bracket and is connected to a feeding push plate. A plurality of anti-collision rubber seats are fitted onto the inner end face of the feeding push plate.

[0010] Furthermore, anti-detachment protrusions are fixedly installed at the center of both ends of the feeding push plate, and anti-detachment grooves are opened on the inner walls of both ends of the guide platform at the feeding end position, and the two anti-detachment protrusions are slidably connected to the two anti-detachment grooves respectively; by sliding the anti-detachment protrusions inside the anti-detachment grooves, the movement of the feeding push plate can be limited and guided, thereby improving the movement stability of the feeding push plate.

[0011] Furthermore, the unloading assembly includes a material support frame. Two material support frames are fixedly installed on both sides of the end face of the guide platform near the unloading end. Two assembly plates are fixedly installed on one side of each material support frame by welding, and the two assembly plates are perpendicular to each other. A locking screw is inserted into the center of the end face of each assembly plate, and one end of the locking screw passes through the assembly plate and is fixedly connected to the guide platform. Several guide shafts are inserted between the two material support frames, and guide rollers are sleeved on the outer side of each guide shaft. The diameter of the several guide rollers decreases sequentially. The unloading assembly facilitates the rolling unloading of cleaned and dust-removed metal workpieces, improving the convenience of unloading.

[0012] Furthermore, load-bearing legs are fixedly installed around the bottom end face of the structural frame by welding, and an anti-slip pad is fixedly installed in the center of the bottom end face of the load-bearing legs; the anti-slip pad can improve the anti-slip effect of the load-bearing legs, making the structure of the load-bearing legs more stable; at the same time, the load-bearing legs can provide stable support for the structural frame, improving the load-bearing capacity of the structural frame.

[0013] The beneficial effects of this utility model are as follows: This dust removal device for metal product manufacturing is sturdy and easy to use. During operation, the feeding assembly enables quick and efficient material feeding, while the dust removal assembly allows for wiping and cleaning different surfaces of the metal workpieces. By employing various dust removal methods, the surface dust of the metal workpieces can be effectively removed, thus improving the dust removal efficiency. Simultaneously, during the unloading process, the unloading assembly ensures that the metal workpieces continuously collide with the guide rollers as they roll, facilitating the removal of dust from the surface of the workpieces. This not only facilitates unloading but also further enhances the dust removal effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the first overall structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the second overall structure of the present invention;

[0016] Figure 3 This is the overall front view of the present invention;

[0017] Figure 4 This is an overall side view of the present invention;

[0018] Figure 5 This is a top view of the entire utility model;

[0019] Figure 6 for Figure 5 Schematic diagram of cross section AA.

[0020] Legend:

[0021] 1. Structural frame; 2. Vertical beam frame; 3. Guide platform; 4. Feeding end; 5. Feeding assembly; 6. Dust removal end; 7. Dust removal assembly; 8. Discharge end; 9. Discharge assembly; 10. Load-bearing support; 51. First mounting bracket; 52. Second electric cylinder; 53. Second piston push rod; 54. Connecting plate; 55. Driven rod; 56. Second mounting bracket; 57. Feed push plate; 58. Anti-detachment protrusion; 59. Anti-detachment groove; 71. Cleaning trough; 72. First 73. Cleaning motor; 74. First cleaning shaft; 75. First cleaning turntable; 76. Dust removal sponge; 77. Dust removal brush; 78. Dividing baffle; 79. First electric cylinder; 70. First piston rod; 710. Protective top cover; 711. Connecting hanger; 712. Cleaning top plate; 713. Second cleaning motor; 714. Second cleaning shaft; 715. Second cleaning turntable; 91. Material support frame; 92. Assembly hanging plate; 93. Material guide shaft; 94. Material guide roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Specific implementation examples are given below.

[0024] See Figures 1-6 A dust removal device for metal product manufacturing includes a structural frame 1, which supports the entire device and improves structural stability. Vertical beams 2 are welded and fixedly installed around the top surface of the structural frame 1, and guide platforms 3 are fixedly installed at the top of the four vertical beams 2. The vertical beams 2 support the guide platforms 3, which facilitate the guiding and conveying of metal workpieces requiring dust removal. The guide platform 3 has, from top to bottom, a feeding end 4, a dust removal end 6, and a discharging end 8, with the dust removal end 6 and the discharging end 8 being higher at the top and lower at the bottom. The inclined structure facilitates feeding through the infeed end 4, dust removal through the dust removal end 6, and unloading through the unloading end 8. The infeed end 4 is internally equipped with a feeding assembly 5 for conveying the metal workpieces inside. The dust removal end 6 is internally equipped with a dust removal assembly 7 for cleaning and removing dust from the metal workpieces. The unloading end 8 has an unloading assembly 9 on one side, which facilitates the rolling and conveying of the workpieces. During this conveying process, the metal workpieces shake, further dislodging dust from their surface and improving the dust removal effect.

[0025] The dust removal assembly 7 includes four cleaning troughs 71, which are evenly distributed around the end face of the dust removal end 6. A first cleaning motor 72 is fixedly installed on the bottom side of the guide platform 3, located at the bottom of each cleaning trough 71. A first cleaning shaft 73 is fixedly installed at one end of the motor shaft of each first cleaning motor 72. The top end of the first cleaning shaft 73 is inserted into the interior of the cleaning trough 71 and a first cleaning turntable 74 is fixedly installed thereon. A partition baffle 77 is fixedly installed at the center of the end face of the dust removal end 6. Cleaning top plates 712 are provided at both ends above the top of the partition baffle 77. Second cleaning motors 713 are fixedly installed around the top of each cleaning top plate 712. A second cleaning shaft 714 is fixedly installed at one end of the motor shaft. The bottom end of the second cleaning shaft 714 passes through the cleaning top plate 712 and is fixedly installed with a second cleaning turntable 715. Dust removal sponges 75 are fixedly installed around the bottom end faces of the first cleaning turntable 74 and the second cleaning turntable 715, and dust removal brushes 76 are provided on the outer side of the dust removal sponges 75. A first electric cylinder 78 is fixedly installed on both sides of the top of the partition baffle 77, and a first piston push rod 79 is installed at the center of the top of the first electric cylinder 78. A protective top cover 710 is fixedly installed on the top of the two first piston push rods 79. The top end face of the cleaning top plate 712 is located around the four second cleaning motors 713. Four connecting hangers 711 are fixedly installed on each side, and the other end of the connecting hangers 711 is fixedly connected to the bottom end face of the protective top cover 710. The height of the protective top cover 710 can be adjusted by the first electric cylinder 78 and the first piston push rod 79, and the height of the cleaning top plate 712 can be changed by the connecting hangers 711. In use, the first electric cylinder 78 at the top of the partition baffle 77 is activated, and the height of the protective top cover 710 is adjusted by the first piston push rod 79, so that the cleaning top plate 712 at the bottom of the connecting hangers 711 moves down until the distance between the second cleaning turntable 715 and the first cleaning turntable 74 is convenient for the metal workpiece to slide. The metal workpiece pushed down by the feeding assembly 5 After the workpiece slides down from top to bottom inside the dust removal end 6, the first cleaning motor 72 at the bottom of the cleaning trough 71 and the second cleaning motor 713 at the top of the cleaning top plate 712 work, respectively driving the first cleaning turntable 74 and the second cleaning turntable 715 to rotate via the first cleaning shaft 73 and the second cleaning shaft 714, respectively. The rotating first cleaning turntable 74 and the second cleaning turntable 715 can drive the dust removal sponge 75 and the dust removal brush 76 to rotate. The dust removal sponge 75 is used to wipe and clean the surface of the metal workpiece, and the dust removal brush 76 is used to sweep and remove dust, effectively removing impurities and powder from the surface of the metal workpiece. After dust removal, the metal workpiece enters the unloading end 8 through the dust removal end 6.

[0026] The feeding assembly 5 includes a first mounting bracket 51, which is fixedly mounted on the center of the bottom end face of the guide platform 3 near the feeding end 4. A second electric cylinder 52 is fixedly mounted on the center of the inner end face of the first mounting bracket 51. A second piston rod 53 is mounted on the center of one end of the second electric cylinder 52, and one end of the second piston rod 53 passes through the first mounting bracket 51 and is connected to a connecting plate 54. A driven rod 55 is fixedly mounted on one side of the top of the connecting plate 54. A second mounting bracket 56 is fixedly mounted on the center of the top end face of the guide platform 3 near the feeding end 4, and one end of the driven rod 55 passes through the second mounting bracket 56 and is connected to a feeding push plate 57. A plurality of anti-collision rubber seats are fitted to the inner end face of the feeding push plate 57. Anti-detachment protrusions 58 are fixedly mounted on the center of both ends of the feeding push plate 57. The guide platform 3 is located inside the feeding end 4. Both ends of the feed end 4 have anti-detachment grooves 59 on their inner walls, and two anti-detachment protrusions 58 are slidably connected to the two anti-detachment grooves 59 respectively. By sliding the anti-detachment protrusions 58 inside the anti-detachment grooves 59, the movement of the feed push plate 57 can be limited and guided, improving the movement stability of the feed push plate 57. After the metal workpiece to be dusted is placed inside the feed end 4, the second electric cylinder 52 inside the first mounting bracket 51 works, and the second piston push rod 53 pulls the connecting plate 54 to move, so that the connecting plate 54 pushes the driven rod 55 to slide inside the second mounting bracket 56, thereby pushing the feed push plate 57 and the anti-detachment protrusions 58 to move, so that the anti-detachment protrusions 58 slide inside the anti-detachment grooves 59, improving the movement stability of the feed push plate 57. The feed push plate 57 contacts the metal workpiece through the anti-collision rubber seat, so that the metal workpiece can be easily pushed into the dust removal end 6 through the feed end 4.

[0027] The unloading assembly 9 includes two material support frames 91, which are fixedly installed on both sides of the end face of the guide platform 3 near the unloading end 8. Two mounting plates 92 are welded and fixedly installed on one side of each material support frame 91, and the two mounting plates 92 are perpendicular to each other. A locking screw is inserted into the center of the end face of each mounting plate 92, and one end of the locking screw passes through the mounting plate 92 and is fixedly connected to the guide platform 3. Several guide shafts 93 are inserted between the two material support frames 91, and guide rollers 94 are sleeved on the outer side of each guide shaft 93. The diameters of the guide rollers 94 decrease sequentially. The unloading assembly 9 facilitates the unloading of cleaned and dust-removed metal parts. The parts are rolled and unloaded, which improves the convenience of unloading. Since the material support frame 91 is connected to the guide table 3 through the mounting plate 92 and the locking screw, the material support frame 91 has a solid support effect. When the metal product workpiece after dust removal falls into the guide roller 94 outside the guide shaft 93 between the material support frames 91 through the unloading end 8, the metal product workpiece slides continuously to the top of the adjacent guide roller 94 under the action of gravity. Since the diameter of the guide roller 94 is continuously reduced, the metal product workpiece collides with the guide roller 94 continuously during the rolling process, which makes it easier to shake off the dust on the surface of the metal product workpiece. This not only facilitates unloading, but also further improves the dust removal effect.

[0028] The bottom end face of the structural frame 1 is fixedly equipped with load-bearing legs 10 by welding around the perimeter, and an anti-slip pad is fixedly installed in the center of the bottom end face of the load-bearing legs 10. The anti-slip pad can improve the anti-slip effect of the load-bearing legs 10, making the structure of the load-bearing legs 10 more stable. At the same time, the load-bearing legs 10 can provide stable support for the structural frame 1, improving the load-bearing capacity of the structural frame 1.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dust removal device for metal product manufacturing, characterized in that, The machine includes a structural frame (1), on which vertical beams (2) are fixedly installed by welding around the top end face of the structural frame (1), and a guide platform (3) is fixedly installed at the top of the four vertical beams (2). The guide platform (3) has a feeding end (4), a dust removal end (6) and a discharging end (8) arranged from top to bottom inside. The dust removal end (6) and the discharging end (8) are both inclined structures with the top higher and the bottom lower. The feeding end (4) has a feeding component (5) inside, the dust removal end (6) has a dust removal component (7) inside, and the discharging end (8) has a discharging component (9) on one side outside. The dust removal assembly (7) includes a cleaning trough (71). Four cleaning troughs (71) are evenly distributed around the end face of the dust removal end (6). The bottom side of the guide platform (3) is located at the bottom of the cleaning trough (71) and a first cleaning motor (72) is fixedly installed thereon. A first cleaning shaft (73) is fixedly installed at one end of the motor shaft of the first cleaning motor (72). The top end of the first cleaning shaft (73) is inserted into the interior of the cleaning trough (71) and a first cleaning turntable (74) is fixedly installed thereon. A partition baffle (77) is fixedly installed in the center of the end face of the dust removal end (6). A cleaning top plate (712) is provided at both ends of the top. A second cleaning motor (713) is fixedly installed around the top of the cleaning top plate (712). A second cleaning shaft (714) is fixedly installed at one end of the motor shaft of the second cleaning motor (713). A second cleaning turntable (715) is fixedly installed through the cleaning top plate (712) at the bottom end of the second cleaning shaft (714). A dust removal sponge (75) is fixedly installed around the bottom end face of the first cleaning turntable (74) and the second cleaning turntable (715). A dust removal brush (76) is provided on the outside of the dust removal sponge (75).

2. The dust removal device for metal product manufacturing according to claim 1, characterized in that, The top two sides of the partition baffle (77) are fixedly installed with first electric cylinders (78), and the top center of the first electric cylinder (78) is installed with a first piston rod (79). The tops of the two first piston rods (79) are fixedly installed with protective top covers (710). The top end face of the cleaning top plate (712) is surrounded by four connecting hangers (711) located outside the four second cleaning motors (713), and the other end of the connecting hanger (711) is fixedly connected to the bottom end face of the protective top cover (710).

3. The dust removal device for metal product manufacturing according to claim 2, characterized in that, The feeding assembly (5) includes a first mounting bracket (51), which is fixedly installed on the center of the bottom end face of the guide platform (3) near the feeding end (4). A second electric cylinder (52) is fixedly installed on the center of the inner end face of the first mounting bracket (51). A second piston rod (53) is installed on the center of one end of the second electric cylinder (52). A connecting plate (54) is connected to the first mounting bracket (51) at one end of the second piston rod (53). A driven rod (55) is fixedly installed on one side of the top of the connecting plate (54). A second mounting bracket (56) is fixedly installed on the center of the top end face of the guide platform (3) near the feeding end (4). A feeding push plate (57) is connected to the second mounting bracket (56) at one end of the driven rod (55). A plurality of anti-collision rubber seats are fitted on the inner end face of the feeding push plate (57).

4. A dust removal device for metal product manufacturing according to claim 3, characterized in that, Anti-detachment protrusions (58) are fixedly installed at the center of both ends of the feed pusher plate (57). Anti-detachment grooves (59) are opened on the inner walls of both ends of the guide plate (3) located at the feed end (4). The two anti-detachment protrusions (58) are slidably connected to the two anti-detachment grooves (59) respectively.

5. A dust removal device for metal product manufacturing according to claim 4, characterized in that, The feeding assembly (9) includes a material support frame (91). Two material support frames (91) are fixedly installed on both sides of the end face of the guide platform (3) near the feeding end (8). Two assembly plates (92) are fixedly installed on one side of the material support frame (91) by welding. The two assembly plates (92) are perpendicular to each other. A locking screw is inserted into the center of the end face of the assembly plate (92). One end of the locking screw passes through the assembly plate (92) and is fixedly connected to the guide platform (3). Several guide shafts (93) are inserted between the two material support frames (91). Guide rollers (94) are sleeved on the outside of the guide shafts (93). The diameter of the several guide rollers (94) decreases sequentially.

6. A dust removal device for metal product manufacturing according to claim 5, characterized in that, The bottom end face of the structural frame (1) is fixedly equipped with load-bearing legs (10) by welding, and an anti-slip pad is fixedly installed in the center of the bottom end face of the load-bearing legs (10).

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