A compressor cylinder bore honing machine

Abstract

The utility model discloses a compressor cylinder seat cylinder hole brush polisher equipment, including frame assembly and field equipment line body, be equipped with brush polisher work station and dust absorption work station on field equipment line body, brush polisher work station all includes jacking platform mechanism, press tightly air cylinder, brush polisher propulsion air cylinder and brush polisher, dust absorption work station all includes dust absorption propulsion air cylinder and dust absorption device, all be equipped with displacement sensor and tray inductor for identifying cylinder seat in place state on brush polisher work station, the frame assembly is equipped with the electric cabinet including the electric control system, and the electric control system is electrically connected with each air cylinder, sensor and brush polisher, and the automatic execution of brush polisher and dust absorption process is controlled, the utility model discloses make brush polisher and dust absorption process automation online complete, replace manual handling and manual operation, realize process centralization and beat synchronization, further reach the effect of improving production efficiency, reducing labor intensity, through integration dust absorption purification and automatic counting alarm function, effectively control dust pollution and guarantee brush polisher quality stability.

Description

Technical Field

[0001] This utility model relates to the technical field of surface treatment equipment for key components of compressors, specifically to a compressor cylinder seat bore brushing machine. Background Technology

[0002] In traditional compressor cylinder seat bore surface treatment processes, the brushing and dust removal steps are typically performed manually. Operators must manually clamp the cylinder seat into the fixture, start the equipment to perform the brushing process, remove the workpiece, clean it with an air gun, and finally transfer it to a transfer container. This operational mode suffers from problems such as fragmented processes and repetitive handling, resulting in low production efficiency and high labor intensity. Furthermore, the metal shavings and dust generated during the process can easily pollute the working environment, posing occupational health hazards.

[0003] In existing technologies, manual operation not only relies on frequent human intervention but is also prone to fluctuations in brushing quality due to individual operational differences. The dust blowing process uses open-type air guns, which are difficult to effectively collect dust, and residual impurities may affect the quality stability of subsequent processes. In addition, the equipment lacks automated operation cycle control and tool wear monitoring functions, which can easily lead to product quality defects due to the failure to replace worn wire brushes in a timely manner, making it difficult to meet the needs of large-scale production. Utility Model Content

[0004] In view of the above-mentioned technical problems in related technologies, this utility model proposes a compressor cylinder seat bore brushing machine, which can overcome the above-mentioned deficiencies of the prior art.

[0005] To achieve the above-mentioned technical objectives, the technical solution of this utility model is implemented as follows:

[0006] A compressor cylinder seat bore brushing machine;

[0007] The compressor cylinder seat bore brushing machine includes a frame assembly and a field equipment line for conveying the tooling pallet and cylinder seat. The field equipment line is sequentially equipped with a brushing station No. 1, a brushing station No. 2, a dust extraction station No. 3, and a dust extraction station No. 4. Each of the brushing stations No. 1 and No. 2 includes a lifting platform mechanism, a clamping cylinder, a brushing propulsion cylinder, and a brushing device. The lifting platform mechanism is used to lift the tooling pallet, and the clamping cylinder is used to clamp the cylinder seat. The light-driven cylinder drives the brushing device to brush the cylinder bore; the third and fourth dust collection stations each include a dust collection cylinder and a dust collection device for collecting dust from the cylinder bore; the first and second brushing stations are each equipped with a displacement sensor and a tray sensor for identifying the cylinder seat's position; the frame assembly is equipped with an electrical cabinet including an electrical control system, which is electrically connected to each cylinder, sensor, and brushing device, and controls the automatic execution of the brushing and dust collection processes.

[0008] Furthermore, the dust collection device is connected to a fume purifier via a pipe. The fume purifier is equipped with a multi-layer filter device for separating and collecting metal shavings and dust generated during brushing. The shape of the dust collection port of the dust collection device matches the cylinder bore contour of the cylinder seat.

[0009] Furthermore, the brushing device is equipped with a replaceable wire brush and a drive motor. The rotation speed and advance depth of the wire brush are dynamically adjusted by the electronic control system. The brushing device is connected to a brushing propulsion cylinder, and the drive motor of the brushing propulsion cylinder moves along the cylinder bore axis of the cylinder seat.

[0010] Furthermore, the electronic control system integrates a counting module and an alarm light. When the number of brush strokes reaches a set threshold, an alarm is triggered to prompt the replacement of the wire brush.

[0011] Furthermore, the No. 1 and No. 2 brushing stations are arranged side by side on both sides of the field equipment line, and the No. 3 and No. 4 dust extraction stations are arranged side by side on both sides of the field equipment line, forming a dual-station parallel operation structure.

[0012] Furthermore, the lifting platform mechanism includes a guide column and a limiting block, and the lifting stroke of the lifting platform mechanism is linked with the pressing stroke of the pressing cylinder.

[0013] Furthermore, the tooling tray is provided with a positioning groove that matches the shape of the cylinder seat, and the bottom of the tooling tray is provided with a support structure for docking with the lifting platform mechanism.

[0014] Furthermore, the frame assembly is provided with a protective cover surrounding the first and second brushing stations, and the protective cover is provided with an observation window and a safety interlock device.

[0015] Furthermore, the electronic control system is equipped with a touch screen for setting brushing time, dust collection time, and alarm threshold parameters.

[0016] Furthermore, the conveying speed of the field equipment line is synchronized with the cycle time of the brushing and dust extraction processes.

[0017] The beneficial effects of this utility model are as follows: Through the optimized and improved design of the product of this utility model, the brushing and dust removal processes of the cylinder seat and cylinder bore are completed online by a dual-station automated equipment, replacing manual handling and manual operation, realizing process centralization and cycle synchronization, thereby improving production efficiency and reducing labor intensity; by integrating dust removal and purification and automatic counting alarm functions, dust pollution is effectively controlled and the brushing quality stability is ensured, meeting the needs of continuous production. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a perspective view of a compressor cylinder seat bore brushing machine according to an embodiment of the present utility model;

[0020] Figure 2 This is a front view of a compressor cylinder seat bore brushing machine according to an embodiment of the present utility model;

[0021] Figure 3 This is a left view of a compressor cylinder seat bore brushing machine according to an embodiment of the present utility model;

[0022] Figure 4 This is a right view of a compressor cylinder seat bore brushing machine according to an embodiment of the present utility model;

[0023] In the diagram: 1. Frame assembly; 2. Field equipment line; 3. Polishing station 1; 4. Polishing station 2; 5. Vacuuming station 3; 6. Vacuuming station 4; 7. Smoke and dust purifier; 8. Protective cover; 9. Touch screen; 10. Alarm light; 11. Vacuuming device; 12. Vacuuming propulsion cylinder; 13. Lifting platform mechanism; 14. Tooling tray; 15. Clamping cylinder; 16. Electrical cabinet; 17. Cylinder seat; 18. Polishing device; 19. Polishing propulsion cylinder. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art are within the protection scope of the present utility model.

[0025] It should be understood that in the description of the embodiments of this utility model, the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of the embodiments of this utility model, "several" means two or more, unless otherwise explicitly specified.

[0026] like Figure 1-4 As shown, a compressor cylinder seat bore brushing machine according to an embodiment of the present invention includes a frame assembly 1 and a field equipment line 2 for conveying a tooling tray 14 and a cylinder seat 17; the field equipment line 2 is sequentially provided with a first brushing station 3, a second brushing station 4, a third dust extraction station 5, and a fourth dust extraction station 6; the first brushing station 3 and the second brushing station 4 each include a lifting platform mechanism 13, a clamping cylinder 15, a brushing propulsion cylinder 19, and a brushing device 18, the lifting platform mechanism 13 being used to lift the tooling tray 14, the clamping cylinder 15 being used to lift the tooling tray 14, and the clamping cylinder 19 being used to lift the tooling tray 14. The brushing propulsion cylinder 19 drives the brushing device 18 to brush the cylinder bore while pressing the cylinder seat 17. The third and fourth dust collection stations 5 and 6 each include a dust collection propulsion cylinder 12 and a dust collection device 11 for dust collection of the cylinder bore. The first and second brushing stations 3 and 4 are equipped with displacement sensors and tray sensors for identifying the position of the cylinder seat 17. The frame assembly 1 is equipped with an electrical cabinet 16 including an electrical control system. The electrical control system is electrically connected to each cylinder, sensor and brushing device 18, and controls the automatic execution of the brushing and dust collection processes.

[0027] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the dust collection device 11 is connected to a dust purifier 7 via a pipe. The dust purifier 7 is provided with a multi-layer filter device for separating and collecting metal debris and dust generated during brushing. The shape of the dust collection port of the dust collection device 11 matches the outline of the cylinder bore of the cylinder seat 17.

[0028] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the brushing device 18 is equipped with a replaceable wire brush and a drive motor. The rotation speed and pushing depth of the wire brush are dynamically adjusted by an electronic control system. The brushing device 18 is connected to a brushing propulsion cylinder 19, and the brushing propulsion cylinder 19 drives the motor to move along the cylinder bore axis of the cylinder seat 17.

[0029] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the electronic control system integrates a counting module and an alarm light 10. When the number of brushing times reaches a set threshold, an alarm is triggered to prompt the replacement of the wire brush.

[0030] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the first brushing station 3 and the second brushing station 4 are arranged side by side on both sides of the field equipment line 2, and the third dust extraction station 5 and the fourth dust extraction station 6 are arranged side by side on both sides of the field equipment line 2, forming a dual-station parallel operation structure.

[0031] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the lifting platform mechanism 13 includes a guide column and a limiting block. The lifting stroke of the lifting platform mechanism 13 is linked with the pressing stroke of the pressing cylinder 15.

[0032] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the tooling tray 14 is provided with a positioning groove that matches the shape of the cylinder seat 17, and the bottom of the tooling tray 14 is provided with a support structure for docking with the lifting platform mechanism 13.

[0033] According to an embodiment of the present invention, a compressor cylinder seat bore polishing machine is provided. In a specific embodiment, the frame assembly 1 is provided with a protective cover 8 surrounding the first polishing station 3 and the second polishing station 4. The protective cover 8 is provided with an observation window and a safety interlock device.

[0034] According to an embodiment of the present invention, a compressor cylinder seat bore brushing machine is provided. In a specific embodiment, the electronic control system is equipped with a touch screen 9 for setting brushing time, dust collection time, and alarm threshold parameters.

[0035] According to an embodiment of the present invention, in a specific embodiment of a compressor cylinder seat bore brushing machine, the conveying speed of the field equipment line 2 is synchronized with the brushing and dust collection process.

[0036] To facilitate understanding of the above-mentioned technical solutions of this utility model, the following detailed description of the above-mentioned technical solutions of this utility model is provided through specific usage methods.

[0037] In practical use, according to the compressor cylinder seat cylinder bore brushing machine equipment described in this utility model; firstly, the cylinder seat 17 is transferred to the equipment through the previous process of the field equipment line 2, and the displacement sensor identifies the cylinder seat entering the station.

[0038] Subsequently, the cylinder seat 17 is lifted by the lifting platform mechanism 13 and pressed by the clamping cylinder 15. After the sensor detects the material, the wire brush of the brushing device 18 begins to brush the cylinder hole of the cylinder seat 17. After the brushing operation is completed, the cylinder seat 17 falls back and leaves the station.

[0039] Next, the cylinder seat 17 is transferred to the third vacuum station 5 or the fourth vacuum station 6. After the proximity switch senses the presence of the cylinder seat 17, it ensures that the cylinder seat 17 is accurately positioned. The vacuuming device 11 is then started and automatically performs the vacuuming operation, sucking the impurities in the cylinder hole of the cylinder seat 17 into the dust purifier 7.

[0040] Finally, the counting and alarm functions promptly remind operators to replace the wire brush of the brushing device 18 to ensure the brushing quality.

[0041] More specific work steps are as follows:

[0042] Step 1: The cylinder seat 17 arrives at the first polishing station 3 or the second polishing station 4 along with the tooling tray 14;

[0043] Step 2: The tray sensor and the material sensor identify the material.

[0044] Step 3: The lifting platform mechanism 13 lifts the tooling pallet 14;

[0045] Step 4: Press the cylinder 15 down to press the cylinder seat 17;

[0046] Step 5: The brushing propulsion cylinder 19 pushes the motor forward so that the wire brush of the brushing device 18 reaches the cylinder hole of the cylinder seat 17.

[0047] Step 6: The motor controls the rotation of the wire brush of the brushing device 18 to brush the cylinder bore of the cylinder seat 17.

[0048] Step 7: The cylinder bore brushing action of cylinder seat 17 is completed, and each dust suction propulsion cylinder 12, clamping cylinder 15 and brushing propulsion cylinder 19 are reset;

[0049] Step 8: Cylinder seat 17 leaves the station along with tooling pallet 14 and arrives at vacuum station 5 (number 3) and vacuum station 6 (number 4);

[0050] Step 9: Pallet sensor and material sensor identification;

[0051] Step 10: The vacuuming propulsion cylinder 12 pushes the vacuuming device 11 to vacuum the cylinder bore of the cylinder seat 17;

[0052] Step 11: The dust suction action of the cylinder bore of cylinder seat 17 is completed, and the dust suction propulsion cylinder 12 and the clamping cylinder 15 are reset and exit the station.

[0053] In summary, by utilizing the above-mentioned technical solution of this utility model and through the optimized and improved design of the product, the brushing and dust removal processes of the cylinder seat bore can be completed online by a dual-station automated equipment, replacing manual handling and manual operation, thereby achieving process centralization and cycle synchronization, and thus improving production efficiency and reducing labor intensity. By integrating dust removal and purification with automatic counting and alarm functions, dust pollution is effectively controlled and the stability of brushing quality is ensured, meeting the needs of continuous production.

[0054] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A compressor cylinder seat bore brushing machine, characterized in that, The equipment includes a frame assembly (1) and a field equipment line (2) for conveying a tooling pallet (14) and a cylinder seat (17); the field equipment line (2) is provided with a first brushing station (3), a second brushing station (4), a third dust extraction station (5), and a fourth dust extraction station (6) in sequence; the first brushing station (3) and the second brushing station (4) each include a lifting platform mechanism (13), a clamping cylinder (15), a brushing propulsion cylinder (19), and a brushing device (18), the lifting platform mechanism (13) is used to lift the tooling pallet (14), and the clamping cylinder (15) is used to clamp the cylinder seat (17). The brushing propulsion cylinder (19) drives the brushing device (18) to brush the cylinder hole; the third dust collection station (5) and the fourth dust collection station (6) both include a dust collection propulsion cylinder (12) and a dust collection device (11) for dust collection of the cylinder hole; the first brushing station (3) and the second brushing station (4) are both equipped with displacement sensors and tray sensors for identifying the position of the cylinder seat (17); the frame assembly (1) is equipped with an electrical cabinet (16) including an electrical control system, which is electrically connected to each cylinder, sensor and brushing device (18) and controls the automatic execution of the brushing and dust collection processes.

2. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The dust collection device (11) is connected to a dust purifier (7) via a pipe. The dust purifier (7) is equipped with a multi-layer filter device for separating and collecting metal debris and dust generated during brushing. The shape of the dust collection port of the dust collection device (11) matches the cylinder bore profile of the cylinder seat (17).

3. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The brushing device (18) is equipped with a replaceable wire brush and a drive motor. The rotation speed and advance depth of the wire brush are dynamically adjusted by the electronic control system. The brushing device (18) is connected to a brushing propulsion cylinder (19). The brushing propulsion cylinder (19) drives the motor to move along the cylinder bore axis of the cylinder seat (17).

4. The compressor cylinder seat bore brushing machine according to claim 3, characterized in that, The electronic control system integrates a counting module and an alarm light (10). When the number of brush strokes reaches the set threshold, an alarm is triggered to prompt the replacement of the wire brush.

5. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The No. 1 polishing station (3) and the No. 2 polishing station (4) are arranged side by side on both sides of the field equipment line (2), and the No. 3 dust extraction station (5) and the No. 4 dust extraction station (6) are arranged side by side on both sides of the field equipment line (2), forming a dual-station parallel operation structure.

6. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The lifting platform mechanism (13) includes a guide column and a limiting block. The lifting stroke of the lifting platform mechanism (13) is linked with the pressing stroke of the pressing cylinder (15).

7. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The tooling tray (14) is provided with a positioning groove that matches the shape of the cylinder seat (17), and the bottom of the tooling tray (14) is provided with a support structure for docking with the lifting platform mechanism (13).

8. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The frame assembly (1) is provided with a protective cover (8) surrounding the first brushing station (3) and the second brushing station (4), and the protective cover (8) is provided with an observation window and a safety interlock device.

9. The compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The electronic control system is equipped with a touch screen (9) for setting brushing time, dust collection time and alarm threshold parameters.

10. A compressor cylinder seat bore brushing machine according to claim 1, characterized in that, The conveying speed of the field equipment line (2) is synchronized with the cycle time of the brushing and dust removal processes.

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