A granite grooving device

Abstract

This utility model discloses a granite grooving device, relating to the field of granite production technology. It includes a workbench: a placement platform located above the workbench, with the same mounting frame on both sides of the placement platform; a lead screw movably connected inside the mounting frame, with a servo motor on one side of the mounting frame, the drive end of the servo motor connected to one end of the lead screw via a coupling; and a clamping module. This granite grooving device tilts the granite during grooving, preventing dust and gravel from easily remaining on the granite surface. Simultaneously, water mist nozzles operate, forming a closed water curtain in the cutting area and collecting the settled water-dust mixture. During the cutting process, large particles of gravel splash into the collection chamber, preventing dust and gravel from remaining on the surface and inside the groove, hindering the cutting blade's operation, and thus avoiding damage to the cutting blade and uneven grooves.

Description

Technical Field

[0001] This utility model relates to the field of granite production technology, and in particular to a granite grooving device. Background Technology

[0002] Granite often occurs in the form of batholiths, stocks, and blocks. It is widely distributed, easy to mine, and easy to produce large pieces. Its joints are regularly developed, which helps to extract regularly shaped stones. In the production process of granite, grooving equipment is needed to groove the produced stone slabs.

[0003] Existing grooving devices are usually placed horizontally to ensure the stability of granite. The dust and gravel generated during the grooving process will remain at the groove opening or on the rock surface, causing damage to the cutting blade. Furthermore, when making a second cut, the gravel remaining on the surface will cause the cut groove to be uneven. Utility Model Content

[0004] This utility model discloses a granite grooving device, which aims to solve the technical problems of damage to the cutting blade and uneven cutting groove caused by existing grooving devices during operation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A granite grooving device includes a worktable:

[0007] The placement platform is located above the workbench, and the same mounting bracket is provided on both sides of the placement platform;

[0008] The lead screw is movably connected inside the mounting bracket. A servo motor is installed on one side of the mounting bracket, and the drive end of the servo motor is connected to one end of the lead screw through a coupling.

[0009] The extrusion clamping module is located above the worktable;

[0010] The controllable dust removal module is movably connected to the outer wall of the lead screw, and the controllable dust removal module is located above the placement platform.

[0011] In a preferred embodiment, the controllable dust removal module includes:

[0012] The slide is located on the outer wall of the lead screw and is movably connected to the inside of the mounting bracket. An electric adjustment plate is fixedly connected to the bottom of the slide.

[0013] The cutting blade is located at the bottom of the electric adjustment plate;

[0014] The collection chamber is located at the bottom of the electric adjustment plate, and the collection chamber has a collection port on the side facing the cutting blade.

[0015] In a preferred embodiment, the controllable dust removal module further includes:

[0016] A water tank is located on top of the electric regulating plate, and a delivery pipe is fixedly connected to one side of the water tank;

[0017] A hollow support plate is fixed to one side of the electric adjustment plate, located above the cutting blade. Multiple water mist nozzles are evenly spaced at the bottom of the hollow support plate, all of which are far away from the cutting blade. The conveying end of the conveying pipe is fixedly connected to the inside of the hollow support plate.

[0018] In a preferred embodiment, the controllable dust removal module further includes:

[0019] The mixture control chamber is located on top of the electric regulating plate. A suction pump is installed at one end of the mixture control chamber, and the other end of the suction pump is connected to the inside of the mixture control chamber through a pipe.

[0020] In a preferred embodiment, the controllable dust removal module further includes:

[0021] The suction tube is fixed above the hollow support plate, with one end of the suction tube connected to the other end of the suction pump.

[0022] In a preferred embodiment, the compression clamping module includes:

[0023] Two mounting bases are fixed above the workbench, and the two mounting bases are internally connected to the same rotating shaft. One side of the placement table is located on the outer wall of the rotating shaft.

[0024] Two hydraulic rods are positioned above the worktable, with the drive ends of both hydraulic rods fixedly connected to the bottom of the placement platform.

[0025] In a preferred embodiment, the compression clamping module further includes:

[0026] Multiple electric telescopic rods are installed on both sides of the placement platform, and the drive ends of two electric telescopic rods on the same side are fixedly connected to the same clamping plate;

[0027] Two extension fasteners are fixed to both sides of the placement platform, and two clamping plates are respectively set on the top of the two extension fasteners.

[0028] As can be seen from the above, the granite grooving device provided by this utility model tilts the granite during grooving, making it difficult for dust and gravel to remain on the granite surface. At the same time, the water mist nozzles work simultaneously to form a closed water curtain in the cutting area and collect the water-dust mixture after settling. During the cutting process, large particles of gravel will splash into the collection chamber, preventing dust and gravel from remaining on the surface and inside the groove, thus avoiding damage to the cutting blade and unevenness of the cut groove. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of a granite grooving device proposed in this utility model.

[0030] Figure 2 This is a side view of the controllable dust removal module of a granite grooving device proposed in this utility model.

[0031] Figure 3 This is a schematic diagram of the controllable dust removal module of a granite grooving device proposed in this utility model.

[0032] Figure 4 This is a cross-sectional structural diagram of the clamping plate in the extrusion clamping module of a granite grooving device proposed in this utility model.

[0033] In the attached diagram: 1. Workbench; 2. Extrusion clamping module; 201. Mounting base; 202. Rotating shaft; 203. Extension fixing component; 204. Electric telescopic rod; 205. Clamping plate; 206. Hydraulic rod; 3. Placement platform; 4. Mounting frame; 5. Servo motor; 6. Lead screw; 7. Controllable dust removal module; 701. Slide; 702. Electric adjusting plate; 703. Water tank; 704. Conveying pipe; 705. Hollow support plate; 706. Water mist nozzle; 707. Mixture control chamber; 708. Suction pump; 709. Suction pipe; 710. Collection chamber; 8. Cutting blade. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0035] The granite grooving device disclosed in this utility model is mainly used in scenarios where existing grooving devices cause damage to the cutting blade and uneven cutting grooves during operation.

[0036] Reference Figures 1-4 A granite grooving device, comprising a workbench 1:

[0037] The placement platform 3 is located above the workbench 1, and the same mounting bracket 4 is provided on both sides of the placement platform 3;

[0038] The lead screw 6 is movably connected inside the mounting bracket 4. A servo motor 5 is provided on one side of the mounting bracket 4. The drive end of the servo motor 5 is connected to one end of the lead screw 6 through a coupling.

[0039] The extrusion clamping module 2 is positioned above the worktable 1;

[0040] The controllable dust removal module 7 is movably connected to the outer wall of the lead screw 6, and the controllable dust removal module 7 is located above the placement platform 3.

[0041] When the device is used to groove granite, the granite is placed at an angle, which makes it difficult for dust and gravel to remain on the granite surface. At the same time, the water mist nozzle 706 works simultaneously to form a closed water curtain in the cutting area and collect the water-dust mixture after settling. During the cutting process of the cutting blade 8, large particles of gravel will splash into the collection chamber 710 to prevent dust and gravel from remaining on the surface and inside the groove, which would hinder the work of the cutting blade 8 and cause damage to the cutting blade 8 and uneven cutting groove.

[0042] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, the controllable dust removal module 7 includes:

[0043] The slide 701 is set on the outer wall of the lead screw 6 and movably connected to the inside of the mounting bracket 4. An electric adjustment plate 702 is fixedly connected to the bottom of the slide 701.

[0044] The cutting blade 8 is located at the bottom of the electric adjustment plate 702;

[0045] The collection chamber 710 is located at the bottom of the electric adjustment plate 702, and the collection chamber 710 has a collection port on the side facing the cutting blade 8.

[0046] Specifically, the collection chamber 710 can collect large dust particles and splashed gravel, preventing dust and gravel from remaining on the granite surface and inside the groove, thus hindering the operation of the cutting blade 8, which would otherwise cause damage to the cutting blade 8 and uneven cutting groove.

[0047] In this solution, the controllable dust removal module 7 also includes:

[0048] Water tank 703 is located on top of electric regulating plate 702, and a conveying pipe 704 is fixedly connected to one side of water tank 703;

[0049] The hollow support plate 705 is fixed to one side of the electric adjustment plate 702 and located above the cutting blade 8. Multiple water mist nozzles 706 are evenly arranged at the bottom of the hollow support plate 705. The multiple water mist nozzles (706) are all far away from the cutting blade 8. The conveying end of the conveying pipe 704 is fixedly connected to the inside of the hollow support plate 705.

[0050] Specifically, multiple water mist nozzles 706 are activated simultaneously to form a water mist curtain, which causes the dust generated by the cutting blade 8 during operation to be condensed by the water mist and settle to the bottom of the tank, making it easy to collect and clean, and will not affect the next cutting operation. In addition, the water mist nozzles 706 are all far away from the cutting blade 8 to avoid the water flow directly impacting the cutting blade 8 and causing the blade to crack due to sudden cooling.

[0051] In this solution, the controllable dust removal module 7 also includes:

[0052] A mixture control chamber 707 is located on top of an electric regulating plate 702. A suction pump 708 is installed at one end of the mixture control chamber 707, and one end of the suction pump 708 is connected to the inside of the mixture control chamber 707 through a pipe.

[0053] In this solution, the controllable dust removal module 7 also includes:

[0054] The suction tube 709 is fixed above the hollow support plate 705, and one end of the suction tube 709 is set at the other end of the suction pump 708.

[0055] Specifically, the mixture control chamber 707 and the suction pipe 709 collect the water-powder mixture in the tank to avoid affecting the next cutting operation and causing uneven cutting grooves.

[0056] Reference Figure 1 and Figure 4 In a preferred embodiment, the compression clamping module 2 includes:

[0057] Two mounting bases 201 are fixed above the workbench 1. The two mounting bases 201 are internally connected to the same rotating shaft 202. One side of the placement platform 3 is set on the outer wall of the rotating shaft 202.

[0058] Two hydraulic rods 206 are positioned above the workbench 1, and the drive ends of both hydraulic rods 206 are fixedly connected to the bottom of the placement platform 3.

[0059] In this solution, the extrusion clamping module 2 also includes:

[0060] Multiple electric telescopic rods 204 are set on both sides of the placement platform 3, and the driving ends of two electric telescopic rods 204 located on the same side are fixedly connected to the same clamping plate 205.

[0061] Two extension fasteners 203 are fixed to both sides of the placement platform 3, and two clamping plates 205 are respectively disposed on the top of the two extension fasteners 203.

[0062] Specifically, the two-sided extension fasteners 203 and clamping plates 205 support and clamp the granite respectively to prevent the granite from shifting during the grooving process;

[0063] The hydraulic rod 206 tilts the placement platform 3, making it difficult for dust and gravel to remain on the granite surface, and making it easy to clean and collect.

[0064] Working principle: Before use, place the granite on the placement platform 3 and start the electric telescopic rod 204. The electric telescopic rod 204 moves the clamping plate 205 downward. At the same time, the clamping plate 205 will drive the extension fixing member 203 to compress until the clamping plate 205 contacts and squeezes and clamps the granite surface. The electric telescopic rod 204 stops working. At this time, start the hydraulic rod 206. The hydraulic rod 206 makes the placement platform 3 rotate around the rotating shaft 202 and causes the controllable dust removal module 7 above it to move and tilt.

[0065] After tilting is completed, the electric adjustment plate 702 is activated, which moves the cutting blade 8 to the granite surface. During the cutting process, large particles of gravel move with the cutting blade 8 and splash into the collection chamber 710. The inside of the collection chamber 710 is made of rubber material to prevent the splashing of particles from causing damage. At this time, multiple water mist nozzles 706 are activated simultaneously, so that the generated dust is condensed by the water mist and settles to the bottom of the tank. At the same time, the suction pump 708 is activated, and the suction pump 708 collects the water-powder mixture in the tank into the mixture control chamber 707 through the suction pipe 709.

[0066] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A granite grooving device, characterized in that, Including workbench (1): The placement platform (3) is located above the workbench (1), and the same mounting bracket (4) is provided on both sides of the placement platform (3). The lead screw (6) is movably connected inside the mounting bracket (4). A servo motor (5) is provided on one side of the mounting bracket (4). The drive end of the servo motor (5) is connected to one end of the lead screw (6) through a coupling. The extrusion clamping module (2) is located above the worktable (1); The controllable dust removal module (7) is movably connected to the outer wall of the lead screw (6), and the controllable dust removal module (7) is located above the placement platform (3).

2. The granite grooving device according to claim 1, characterized in that, The controllable dust removal module (7) includes: The slide (701) is set on the outer wall of the lead screw (6) and movably connected to the inside of the mounting bracket (4). The bottom of the slide (701) is fixedly connected to an electric adjustment plate (702). The cutting blade (8) is located at the bottom of the electric adjustment plate (702); The collection chamber (710) is located at the bottom of the electric adjustment plate (702), and the collection chamber (710) has a collection port on the side facing the cutting blade (8).

3. The granite grooving device according to claim 2, characterized in that, The controllable dust removal module (7) also includes: A water tank (703) is located on top of an electric regulating plate (702), and a delivery pipe (704) is fixedly connected to one side of the water tank (703). A hollow support plate (705) is fixed to one side of an electric adjustment plate (702) and located above the cutting blade (8). Multiple water mist nozzles (706) are evenly spaced at the bottom of the hollow support plate (705). All water mist nozzles (706) are far away from the cutting blade (8). The conveying end of the conveying pipe (704) is fixedly connected to the inside of the hollow support plate (705).

4. A granite grooving device according to claim 3, characterized in that, The controllable dust removal module (7) also includes: A mixture control chamber (707) is located on top of an electric regulating plate (702). A suction pump (708) is provided at one end of the mixture control chamber (707), and one end of the suction pump (708) is connected to the inside of the mixture control chamber (707) through a pipe.

5. A granite grooving device according to claim 4, characterized in that, The controllable dust removal module (7) also includes: The suction tube (709) is fixed above the hollow support plate (705), and one end of the suction tube (709) is set at the other end of the suction pump (708).

6. A granite grooving device according to claim 1, characterized in that, The extrusion clamping module (2) includes: Two mounting bases (201) are fixed above the workbench (1). The two mounting bases (201) are internally connected to the same rotating shaft (202). One side of the placement platform (3) is located on the outer wall of the rotating shaft (202). Two hydraulic rods (206) are positioned above the workbench (1), and the drive ends of the two hydraulic rods (206) are fixedly connected to the bottom of the placement platform (3).

7. A granite grooving device according to claim 6, characterized in that, The extrusion clamping module (2) also includes: Multiple electric telescopic rods (204) are set on both sides of the placement platform (3), and the driving ends of two electric telescopic rods (204) on the same side are fixedly connected to the same clamping plate (205). Two extension fasteners (203) are fixed on both sides of the placement platform (3), and two clamping plates (205) are respectively set on the top of the two extension fasteners (203).

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