A polyacrylamide prilling device
By using a hollow sealing rod and nozzle system in the polyacrylamide granulation unit, combined with water pumps and nitrogen drying, the problems of cleaning and drying the extrusion cylinder were solved, achieving clean production with no residue.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN SHICHUANG POLYMER MATERIALS CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-06-02
AI Technical Summary
Existing polyacrylamide granulation equipment has difficulty cleaning and drying the inside of the extrusion cylinder, which makes it easy for residual materials to cause cross-contamination.
A hollow sealing rod and nozzle system are used for cleaning and nitrogen drying. Water and nitrogen are delivered by a water pump and solenoid valve. The nozzle is used to clean and dry the inside of the extrusion cylinder.
Effective cleaning and drying of the extrusion cylinder prevents cross-contamination and improves production efficiency and product quality.
Smart Images

Figure CN224310967U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyacrylamide granulation technology, specifically to a polyacrylamide granulation device. Background Technology
[0002] When producing polyacrylamide from acrylamide, some polyacrylamide products require hydrolysis for performance optimization. This requires additional hydrolysis reactors, which puts significant pressure on the actual production equipment, floor space, process flow, and process costs. Due to functional requirements, some polyacrylamides need to be hydrolyzed with alkaline solutions to produce negatively charged chains. These negatively charged chains repel each other, resulting in a more straight conformation for the polyacrylamide, which enhances its thickening ability with water.
[0003] For example, CN217414572U discloses a polyacrylamide granulation device, which includes a reactor for generating polyacrylamide. The reactor is connected to a screw extruder granulator. The screw extruder granulator has a hydrolysate pipe on its barrel, through which hydrolysate is injected into the barrel. A fluidized bed is provided below the screw extruder granulator, and the fluidized bed outputs the produced polyacrylamide granules.
[0004] However, in implementing the relevant technology, the above-mentioned polyacrylamide granulation device has the following problems: it is difficult to clean the inside of the granulator extrusion cylinder and it is difficult to dry the inside of the granulator extrusion cylinder, resulting in residual material in the extrusion cylinder, which can easily cause cross-contamination. Therefore, a polyacrylamide granulation device is proposed. Utility Model Content
[0005] This invention proposes a polyacrylamide granulation device, which solves the problems in related technologies such as difficulty in cleaning the inside of the granulator extrusion cylinder and difficulty in drying the inside of the granulator extrusion cylinder, resulting in residual material in the extrusion cylinder and easy cross-contamination.
[0006] The technical solution of this utility model is as follows: a polyacrylamide granulation device, comprising: a cabinet, and a granulator disposed on the top of the cabinet;
[0007] A hollow sealing rod is rotatably connected inside the extrusion cylinder of the granulator, and the hollow sealing rod is fixedly connected to the auger of the granulator. Multiple nozzles are fixedly installed on the outer side wall of the hollow sealing rod from left to right.
[0008] One end of the hollow sealing rod is connected to an L-shaped tube via a rotary joint, and a solenoid valve is installed on the outer wall of the L-shaped tube.
[0009] A water tank is installed on one side of the cabinet, and a water pump is fixedly installed on the top of the water tank. The output end of the water pump is fixedly connected to the end of the L-shaped pipe away from the hollow sealing rod.
[0010] The drying mechanism is located on the rear side of the cabinet.
[0011] Preferably, the drying mechanism includes a nitrogen tank disposed on the rear side of the cabinet and a fixing pipe fixedly connected to the outer wall of the L-shaped tube, the fixing pipe being located in front of the solenoid valve.
[0012] A second solenoid valve is provided on the outer wall of the fixed tube. A hose is fixedly connected to one end of the fixed tube, and one end of the hose is fixedly connected to the output end of the nitrogen tank.
[0013] Preferably, the output end of the granulator extrusion cylinder is fixedly connected to an external threaded extrusion nozzle, and a cap-shaped extrusion screen is provided on the front side of the external threaded extrusion nozzle, and the cap-shaped extrusion screen is threadedly connected to the external threaded extrusion nozzle.
[0014] Preferably, a mounting shell is fixedly installed above the extrusion cylinder of the granulator, and an electric telescopic rod is fixedly installed through one side of the mounting shell, with a mounting plate fixedly connected to the output end of the electric telescopic rod.
[0015] Preferably, two slide rods are movably passed through one side of the mounting shell, the two slide rods are located on both sides of the electric telescopic rod, and the output ends of the two slide rods are fixedly connected to the rear side of the mounting plate.
[0016] Preferably, a motor is fixedly mounted on the front side of the mounting plate, and a scraper is fixedly connected to the output end of the motor.
[0017] The working principle and beneficial effects of this utility model are as follows:
[0018] After granulation, the water pump and solenoid valve one are started, and solenoid valve two is closed. The water pump draws water from the water tank and delivers it through an L-shaped pipe to the inside of the hollow sealing rod, then sprays it out from the nozzle to clean the inside of the granulator's extrusion cylinder. After cleaning, the nitrogen tank and solenoid valve two are started, and solenoid valve one is closed. The nitrogen in the nitrogen tank is delivered through an L-shaped pipe to the inside of the hollow sealing rod and sprays it out from the nozzle to dry the inside of the granulator's extrusion cylinder. This effectively facilitates cleaning of the extrusion cylinder and prevents residual material from causing cross-contamination. Attached Figure Description
[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0020] Figure 1 is a schematic diagram of the overall three-dimensional structure proposed in this utility model;
[0021] Figure 2 is a side view of the three-dimensional structure proposed in this utility model;
[0022] Figure 3 is a cross-sectional three-dimensional structural diagram of the present invention.
[0023] In the diagram: 1. Cabinet; 2. Granulator; 3. Hollow sealing rod; 4. Nozzle; 5. L-shaped pipe; 6. Water tank; 7. Water pump; 8. Solenoid valve 1;
[0024] 9. Drying mechanism; 91. Nitrogen tank; 92. Fixed pipe; 93. Solenoid valve II; 94. Hose;
[0025] 10. Mounting housing; 11. Electric telescopic rod; 12. Slide rod; 13. Mounting plate; 14. Motor; 15. Scraper; 16. External threaded extrusion nozzle; 17. Cap-shaped extrusion mesh tray. Detailed Implementation
[0026] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0027] Please refer to Figure 1. Figure 3 A polyacrylamide granulation device includes: a cabinet 1, wherein the granulation device is arranged in the cabinet.
[0028] 1. A granulator 2 at the top, a hollow sealing rod 3 rotatably connected inside the extrusion cylinder of the granulator 2, and the hollow sealing rod 3 is fixedly connected to the auger of the granulator 2. Multiple nozzles 4 are fixedly installed on the outer side wall of the hollow sealing rod 3 from left to right. One end of the hollow sealing rod 3 is connected to an L-shaped pipe 5 through a rotary joint. A solenoid valve 8 is set on the outer side wall of the L-shaped pipe 5. A water tank 6 is set on one side of the cabinet 1. A water pump 7 is fixedly installed on the top of the water tank 6. The output end of the water pump 7 is fixedly connected to the end of the L-shaped pipe 5 away from the hollow sealing rod 3.
[0029] The drying mechanism 9 is located on the rear side of the cabinet 1. The drying mechanism 9 includes a nitrogen tank 91 located on the rear side of the cabinet 1, a fixed pipe 92 fixedly connected to the outer wall of the L-shaped pipe 5, the fixed pipe 92 being located in front of the solenoid valve 8, a solenoid valve 93 being provided on the outer wall of the fixed pipe 92, and a flexible hose 94 fixedly connected to one end of the fixed pipe 92. One end of the flexible hose 94 is fixedly connected to the output end of the nitrogen tank 91.
[0030] The present invention provides a polyacrylamide granulation device. After the granulator 2 completes granulation, the water pump 7 and solenoid valve 8 are started and the solenoid valve 93 is closed. The water pump 7 draws water from the water tank 6. The drawn water is transported through the L-shaped pipe 5 to the inside of the hollow sealing rod 3 and sprayed out from the nozzle 4 to clean the inside of the extrusion cylinder of the granulator 2.
[0031] After cleaning, start nitrogen tank 91 and solenoid valve 2 93, and close solenoid valve 1 8. Nitrogen gas inside nitrogen tank 91 is transported through L-shaped pipe 5 to the inside of hollow sealing rod 3 and sprayed out from nozzle 4 to dry the inside of extrusion cylinder of granulator 2.
[0032] Furthermore, the output end of the extrusion cylinder of the granulator 2 is fixedly connected to an external threaded extrusion nozzle 16, and a cap-shaped extrusion screen 17 is provided on the front side of the external threaded extrusion nozzle 16, and the cap-shaped extrusion screen 17 is threadedly connected to the external threaded extrusion nozzle 16.
[0033] Specifically, by setting an external threaded extrusion nozzle 16 at the output end of the extrusion cylinder of the granulator 2, it is easy to connect the cap-shaped extrusion screen 17 by thread. By setting the threaded connection, it is easy to install, disassemble and replace the cap-shaped extrusion screen 17 of different specifications.
[0034] Furthermore, a mounting shell 10 is fixedly installed above the extrusion cylinder of the granulator 2. An electric telescopic rod 11 is fixedly installed through one side of the mounting shell 10. The output end of the electric telescopic rod 11 is fixedly connected to a mounting plate 13. Two sliding rods 12 are movably installed through one side of the mounting shell 10. The two sliding rods 12 are located on both sides of the electric telescopic rod 11. The output ends of the two sliding rods 12 are fixedly connected to the rear side of the mounting plate 13. A motor 14 is fixedly installed on the front side of the mounting plate 13. A scraper 15 is fixedly connected to the output end of the motor 14.
[0035] Specifically, by activating the electric telescopic rod 11, the electric telescopic rod 11 pushes the mounting plate 13 forward, and the linkage slide rod 12 slides on one side of the mounting shell 10 to push the scraper 15 to contact the cover-shaped extrusion screen 17, thereby realizing the function of adjusting the scraper 15. By adjusting the scraper 15, it is easy to disassemble and replace the scraper 15.
[0036] By starting the motor 14, the scraper 15 is rotated to achieve the purpose of granulation.
[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A polyacrylamide granulation device, characterized in that, include: Cabinet (1), and granulator (2) installed on top of the cabinet (1); A hollow sealing rod (3) is rotatably connected inside the extrusion cylinder of the granulator (2), and the hollow sealing rod (3) is fixedly connected to the auger of the granulator (2). Multiple nozzles (4) are fixedly installed on the outer side wall of the hollow sealing rod (3) from left to right. One end of the hollow sealing rod (3) is connected to an L-shaped tube (5) via a rotary joint, and an electromagnetic valve (8) is installed on the outer wall of the L-shaped tube (5). A water tank (6) is set on one side of the cabinet (1), and a water pump (7) is fixedly installed on the top of the water tank (6). The output end of the water pump (7) is fixedly connected to the end of the L-shaped pipe (5) away from the hollow sealing rod (3). The drying mechanism (9) is located on the rear side of the cabinet (1).
2. The polyacrylamide granulation device according to claim 1, characterized in that: The drying mechanism (9) includes a nitrogen tank (91) located on the rear side of the cabinet (1) and a fixed pipe (92) fixedly connected to the outer wall of the L-shaped tube (5). The fixed pipe (92) is located in front of the solenoid valve (8). The outer wall of the fixed tube (92) is provided with a second solenoid valve (93), and a hose (94) is fixedly connected to one end of the fixed tube (92). One end of the hose (94) is fixedly connected to the output end of the nitrogen tank (91).
3. The polyacrylamide granulation device according to claim 1, characterized in that: The granulator (2) has an external threaded extrusion nozzle (16) fixedly connected to the output end of the extrusion cylinder. A cap-shaped extrusion screen (17) is provided on the front side of the external threaded extrusion nozzle (16), and the cap-shaped extrusion screen (17) is threadedly connected to the external threaded extrusion nozzle (16).
4. The polyacrylamide granulation device according to claim 1, characterized in that: An installation shell (10) is fixedly installed above the extrusion cylinder of the granulator (2). An electric telescopic rod (11) is fixedly installed through one side of the installation shell (10). An installation plate (13) is fixedly connected to the output end of the electric telescopic rod (11).
5. The polyacrylamide granulation apparatus according to claim 4, characterized in that: Two slide rods (12) are movably connected through one side of the mounting shell (10). The two slide rods (12) are located on both sides of the electric telescopic rod (11), and the output ends of the two slide rods (12) are fixedly connected to the rear side of the mounting plate (13).
6. The polyacrylamide granulation apparatus according to claim 5, characterized in that: A motor (14) is fixedly installed on the front side of the mounting plate (13), and a scraper (15) is fixedly connected to the output end of the motor (14).