Die-cast aluminum alloy body structural member and reinforcing structure
By setting horizontal and vertical reinforcing components between the inner and outer panels of the aluminum alloy car door, the problem of insufficient strength of aluminum alloy car doors in the prior art is solved, realizing bidirectional reinforcement of the car door and improving the protection effect in accidents.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU DAYA AUTO PARTS CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-06-02
AI Technical Summary
Existing die-cast aluminum alloy car doors are prone to deformation in side collisions or crushing accidents, and the unidirectional reinforcement effect is not good, resulting in insufficient strength and inability to effectively protect the safety of occupants.
A die-cast aluminum alloy body structure component was designed. It achieves bidirectional reinforcement by setting a first reinforcing component between the inner and outer panels of the aluminum alloy door for lateral reinforcement and installing a second reinforcing component on it for vertical reinforcement. The combination of bolts and reinforcing ribs achieves bidirectional reinforcement.
It improves the load-bearing capacity of the car door, enhances the overall strength of the door, reduces the possibility of deformation in an accident, and improves the safety of occupants.
Smart Images

Figure CN224311569U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive parts technology, specifically a die-cast aluminum alloy body structural component and its reinforcing structure. Background Technology
[0002] In aluminum alloy vehicle body structures, aluminum alloy doors are widely used. Doors provide access for drivers and passengers to enter and exit the vehicle, isolate external interference, reduce side impacts to a certain extent, and protect occupants. Using aluminum alloy doors reduces weight and improves fuel economy, as they have low density, high strength, and corrosion resistance.
[0003] In existing die-cast aluminum alloy body structural components and reinforcement technologies, transverse reinforcing plates are typically installed inside the aluminum alloy doors during production to enhance the door's strength. However, this unidirectional reinforcement only provides initial reinforcement, resulting in poor reinforcement effects and insufficient strength of the aluminum alloy doors. In side collisions or crushing accidents, the doors are prone to severe deformation, potentially directly compressing the occupants and increasing the probability of injury. Therefore, the internal reinforcement of aluminum alloy doors can only be done unidirectionally, not bidirectionally, leading to insufficient door strength. To address this issue, we provide a die-cast aluminum alloy body structural component and reinforcement structure. Utility Model Content
[0004] To overcome the shortcomings of existing technologies and solve the problem of simultaneously reinforcing the horizontal and vertical sides of aluminum alloy vehicles, a die-cast aluminum alloy body structural component and reinforcement structure are proposed.
[0005] The technical solution adopted by this utility model to solve its technical problem is:
[0006] A die-cast aluminum alloy car body structural component and reinforcing structure, characterized in that it comprises:
[0007] An aluminum alloy car door outer panel and an aluminum alloy car door inner panel are provided. The aluminum alloy car door inner panel is installed on the front side of the aluminum alloy car door outer panel by bolts. A square groove is formed on the front side of the aluminum alloy car door outer panel, and multiple grooves are formed inside the square groove.
[0008] Preferably, the aluminum alloy door inner panel further includes:
[0009] A circular groove is provided on one side of the front of the aluminum alloy car door inner panel, and a square hole is provided in the center of the front of the aluminum alloy car door inner panel. A placement plate is connected to the other side of the front of the aluminum alloy car door inner panel by bolts.
[0010] Preferably, a door handle is provided inside the circular groove, a window rotating handle is provided inside the square hole, and a window control button is provided at the upper end of the placement plate.
[0011] Preferably, it includes an aluminum alloy outer door panel and an aluminum alloy inner door panel, wherein the first reinforcing component is disposed inside the square groove for preliminary reinforcement of the aluminum alloy outer door panel.
[0012] Preferably, the first reinforcing component includes:
[0013] The inner wall of the square groove is provided with a first threaded hole, and a fixing bolt is threadedly connected inside the first threaded hole. A first reinforcing plate is threadedly connected to the surface of the fixing bolt through a second threaded hole. The first reinforcing plate is adapted to the groove.
[0014] Preferably, a second reinforcing component is included, which is disposed on the front side of the first reinforcing component and is used to provide secondary reinforcement to the aluminum alloy door outer panel.
[0015] Preferably, the second reinforcing component includes:
[0016] The second reinforcing plate is fixedly installed on the front of the first reinforcing plate, and the upper and lower ends of the second reinforcing plate are in contact with the inner top and inner bottom of the square groove. A waterproof sleeve is provided on the surface of the second reinforcing plate, and two slots are opened at the upper end of the second reinforcing plate, with reinforcing ribs inserted into the slots.
[0017] The beneficial effects of this utility model are:
[0018] The second reinforcing component of this utility model inserts reinforcing ribs into the second reinforcing plate and then fixes the second reinforcing plate to the front of the first reinforcing plate, thereby providing vertical reinforcement to the aluminum alloy car door. This achieves both horizontal and vertical reinforcement, improving the actual reinforcement effect and increasing the door's load-bearing capacity.
[0019] The first reinforcing component of this utility model is installed in the groove by fixing bolts, thereby providing lateral reinforcement to the aluminum alloy car door and initially strengthening the car door. Attached Figure Description
[0020] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0021] Figure 1 This is a perspective view of the present invention;
[0022] Figure 2 This is a structural disassembly diagram of the aluminum alloy outer panel and the aluminum alloy inner panel of the present invention.
[0023] Figure 3 This is a split perspective view of the first reinforcing component in this utility model;
[0024] Figure 4 This is a utility model Figure 3 Enlarged 3D view at point A in the middle;
[0025] Figure 5 This is a split perspective view of the second reinforcing component in this utility model.
[0026] Legend:
[0027] 1. Aluminum alloy car door outer panel;
[0028] 2. Aluminum alloy door inner panel; 201. Square hole; 202. Aluminum alloy door inner panel; 203. Placement plate; 204. Door handle; 205. Window rotating handle;
[0029] 3. Square groove; 4. Groove;
[0030] 5. First reinforcing component; 501. First threaded hole; 502. Fixing bolt; 503. Second threaded hole; 504. First reinforcing plate;
[0031] 6. Second reinforcing component; 601. Second reinforcing plate; 602. Slot; 603. Reinforcing rib. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0033] Specific implementation examples are given below.
[0034] Example 1:
[0035] Please see Figures 1 to 5 This utility model provides a die-cast aluminum alloy car body structural component and a reinforcing structure, including:
[0036] An aluminum alloy outer door panel 1 and an aluminum alloy inner door panel 2 are provided. The aluminum alloy inner door panel 2 is bolted to the front of the aluminum alloy outer door panel 1. A square groove 3 is formed on the front of the aluminum alloy outer door panel 1, and multiple grooves 4 are formed inside the square groove 3.
[0037] In this embodiment, the inner panel 2 of the aluminum alloy car door is first removed by bolts, and then the aluminum alloy car door is horizontally reinforced by the first reinforcing component 5; then the aluminum alloy car door is vertically reinforced by the second reinforcing component 6, so that the aluminum alloy car door is horizontally reinforced while being vertically reinforced, and finally the inner panel 2 of the aluminum alloy car door is fixed inside the outer panel 1 of the aluminum alloy car door.
[0038] Example 2:
[0039] Based on Example 1, an aluminum alloy door inner panel 2 is further disclosed.
[0040] like Figure 1 and Figure 2 As shown, the aluminum alloy door inner panel 2 also includes:
[0041] A circular groove 201 is provided on one side of the front of the aluminum alloy door inner panel 2, and a square hole 202 is provided in the center of the front of the aluminum alloy door inner panel 2. A placement plate 203 is bolted to the other side of the front of the aluminum alloy door inner panel 2. A door handle 204 is provided inside the circular groove 201, and a window rotating handle 205 is provided inside the square hole 202. A window control button is provided at the upper end of the placement plate 203.
[0042] Example 3:
[0043] Based on Embodiment 1, a first reinforcing component 5 is further disclosed.
[0044] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it includes an aluminum alloy outer door panel 1 and an aluminum alloy inner door panel 2. The first reinforcing component 5 is disposed inside the square groove 3 for preliminary reinforcement of the aluminum alloy outer door panel 1.
[0045] The first reinforcing component 5 includes: a first threaded hole 501 is formed on the inner sidewall of the square groove 3; a fixing bolt 502 is threadedly connected inside the first threaded hole 501; and a first reinforcing plate 504 is threadedly connected to the surface of the fixing bolt 502 through a second threaded hole 503. The first reinforcing plate 504 is adapted to the groove 4.
[0046] In this embodiment, by inserting the first reinforcing plate 504 into the groove 4, the first threaded hole 501 and the second threaded hole 503 correspond to each other. Then, the fixing bolt 502 is rotated through the second threaded hole 503 and rotated into the first threaded hole 501, so that the first reinforcing plate 504 is fixed in the aluminum alloy door, thereby playing the role of lateral reinforcement of the aluminum alloy door and initially strengthening the door.
[0047] Example 4:
[0048] Based on Embodiment 1, a second reinforcing component 6 is further disclosed.
[0049] like Figure 1 , Figure 2 and Figure 5 As shown, the second reinforcing component 6 is disposed on the front of the first reinforcing component 5 and is used to provide secondary reinforcement to the aluminum alloy door outer panel 1.
[0050] The second reinforcement component 6 includes:
[0051] A second reinforcing plate 601 is fixedly installed on the front of the first reinforcing plate 504, and both the upper and lower ends of the second reinforcing plate 601 are in contact with the inner top and inner bottom of the square groove 3. A waterproof sleeve is provided on the surface of the second reinforcing plate 601, and two slots 602 are opened at the upper end of the second reinforcing plate 601. A reinforcing rib 603 is inserted into the slot 602.
[0052] In this embodiment, after the first reinforcing plate is fixed, two reinforcing ribs 603 are inserted into the slots 602 of the second reinforcing plate 601 to increase its rigidity. Then, the second reinforcing plate 601 is fixed on the first reinforcing plate 504, thereby achieving the effect of vertical reinforcement of the aluminum alloy car door. This allows for both horizontal and vertical reinforcement of the aluminum alloy car door, improving the actual reinforcement effect and enhancing the load-bearing capacity of the car door.
[0053] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A die-cast aluminum alloy vehicle body structural component, characterized in that, include: An aluminum alloy car door outer panel (1) and an aluminum alloy car door inner panel (2) are provided. The aluminum alloy car door inner panel (2) is installed on the front of the aluminum alloy car door outer panel (1) by bolts. A square groove (3) is provided on the front of the aluminum alloy car door outer panel (1). Multiple grooves (4) are provided inside the square groove (3).
2. The die-cast aluminum alloy body structural component according to claim 1, characterized in that: The aluminum alloy door inner panel (2) also includes: A circular groove (201) is provided on one side of the front of the aluminum alloy car door inner panel (2), a square hole (202) is provided in the middle of the front of the aluminum alloy car door inner panel (2), and a placement plate (203) is connected to the other side of the front of the aluminum alloy car door inner panel (2) by bolts.
3. The die-cast aluminum alloy body structural component according to claim 2, characterized in that: The circular groove (201) is provided with a door handle (204), the square hole (202) is provided with a window rotating handle (205), and the upper end of the placement plate (203) is provided with a window control button.
4. A reinforcing structure for die-cast aluminum alloy vehicle body structural components, characterized in that: It includes an aluminum alloy door outer panel (1), an aluminum alloy door inner panel (2), and a first reinforcing component (5). The first reinforcing component (5) is disposed inside the square groove (3) and is used to initially reinforce the aluminum alloy door outer panel (1).
5. The reinforcing structure according to claim 4, characterized in that: The first reinforcing component (5) includes: The inner wall of the square groove (3) is provided with a first threaded hole (501), and a fixing bolt (502) is threadedly connected inside the first threaded hole (501). The surface of the fixing bolt (502) is threadedly connected to a first reinforcing plate (504) through a second threaded hole (503). The first reinforcing plate (504) is adapted to the groove (4).
6. The reinforcing structure according to claim 4, characterized in that, include: The second reinforcing component (6) is disposed on the front of the first reinforcing component (5) and is used to provide secondary reinforcement to the aluminum alloy door outer panel (1).
7. The reinforcing structure according to claim 6, characterized in that: The second reinforcing component (6) includes: The second reinforcing plate (601) is fixedly installed on the front of the first reinforcing plate (504), and the upper and lower ends of the second reinforcing plate (601) are in contact with the inner top and inner bottom of the square groove (3). A waterproof sleeve is provided on the surface of the second reinforcing plate (601). Two slots (602) are opened at the upper end of the second reinforcing plate (601), and reinforcing ribs (603) are inserted into the slots (602).