A distiller's grains scattering and conveying integrated machine

Abstract

This utility model relates to the field of dispersing and conveying technology for dispersing lees, and discloses an integrated dispersing and conveying machine for dispersing lees, comprising: a frame; a dispersing hopper fixed on the frame, the dispersing hopper having an outlet at its bottom; a dispersing mechanism installed inside the dispersing hopper, including a dispersing motor, a turntable connected to the output shaft of the dispersing motor, and several dispersing strips connected to the turntable, and two fixed discs forming a stepped structure with the turntable; and a conveyor mounting base fixed to the frame and located below the outlet of the dispersing hopper. The dispersing mechanism can efficiently and uniformly disperse the lees, avoiding clumping and adhesion, and improving the flowability of the material. Simultaneously, the conveyor can flexibly adjust the conveying speed to adapt to lees materials with different moisture content and particle sizes, effectively solving problems such as blockage and uneven material distribution that occur during the conveying process in existing equipment.

Description

Technical Field

[0001] This utility model relates to the field of dispersing and conveying technology of distiller's grains, specifically to an integrated machine for dispersing and conveying distiller's grains. Background Technology

[0002] Distillers' grains are a byproduct of the brewing process, typically containing abundant organic matter such as protein, fat, and amino acids, and are widely used in the feed, fertilizer, and fermentation industries. In the secondary utilization of distillers' grains, they usually need to be broken up to improve their flowability, facilitating further processing and transportation. However, existing distillers' grains breaking and conveying equipment often suffers from inconvenient operation, low efficiency, and difficult maintenance, affecting the subsequent processing and utilization of the grains.

[0003] Currently, the dispersing process for distiller's grains mainly employs mechanical stirring and air blowing, but these methods often only address localized dispersing needs and are prone to problems such as grain blockage and uneven material distribution during operation. Furthermore, due to its high moisture content and large particle size, distiller's grains are prone to clumping and adhesion during processing, leading to blockages in conveying pipes and equipment, severely impacting subsequent conveying efficiency. Existing conveying systems typically only perform simple material transfer, lacking flexible adjustment and adaptability, and cannot effectively handle distiller's grains materials with varying moisture content and particle size.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop an integrated machine for dispersing and conveying distiller's grains. Utility Model Content

[0005] The purpose of this invention is to provide an integrated machine for dispersing and conveying distiller's grains, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A technical solution for an integrated machine for dispersing and conveying distiller's grains includes: a frame;

[0008] A material dispersing hopper fixed on a frame, wherein the bottom of the material dispersing hopper is provided with an outlet;

[0009] The dispersing mechanism is installed inside the dispersing hopper and includes a dispersing motor, a turntable connected to the output shaft of the dispersing motor, and several dispersing bars connected to the turntable, as well as a fixed plate 1 and a fixed plate 2 that form a stepped structure with the turntable.

[0010] The conveyor mounting base is fixed to the frame and located below the outlet of the bulk material bucket;

[0011] The conveyor is installed on the conveyor mounting base, with its feed end facing the outlet of the bulk material bucket, and is driven by a motor through the belt conveyor assembly.

[0012] As a preferred technical solution, the dispersing strips are arranged radially and inclined, with their axis forming an angle of 15°–45° with the rotation axis of the turntable.

[0013] As a preferred technical solution, an arc-shaped outlet guide strip is provided above the feed end of the conveyor, which extends from the outlet edge of the bulk material bucket to the surface of the conveyor belt.

[0014] As a preferred technical solution, the conveyor is provided with feeding side baffles on both sides, and the height of the baffles is 1 / 3 to 1 / 2 of the width of the conveyor belt.

[0015] As a preferred technical solution, the disintegrating motor is independently controlled from the motor, and the speed range of the disintegrating motor is 200–600 rpm, while the speed range of the motor is 20–100 rpm.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model relates to an integrated machine for dispersing and conveying distiller's grains. The dispersing mechanism efficiently and evenly disperses the distiller's grains, preventing clumping and adhesion, and improving material flowability. Simultaneously, the conveyor can flexibly adjust its conveying speed to adapt to distiller's grains with varying moisture content and particle size, effectively solving problems such as blockage and uneven material distribution that occur in existing equipment during conveying. Furthermore, this utility model features a compact structure, simple operation, reduced equipment maintenance difficulty and cost, and improved efficiency and effectiveness in the secondary utilization of distiller's grains. Attached Figure Description

[0018] Figure 1 A schematic diagram of the front structure of a dispersing and conveying machine for dispersing distiller's grains;

[0019] Figure 2 A top view schematic diagram of an integrated machine for dispersing and conveying distiller's grains;

[0020] Figure 3 This is a three-dimensional structural diagram of an integrated machine for dispersing and conveying distiller's grains.

[0021] In the attached diagram, the following are the reference numerals: 1. Frame; 2. Dispersing hopper; 201. Outlet; 21. Dispersing motor; 22. Turntable; 23. Dispersing bar; 24. Fixed plate one; 25. Fixed plate two; 3. Conveyor mounting base; 31. Conveyor; 32. Outlet guide bar; 33. Feeding side baffle; 34. Motor; 35. Belt conveyor assembly. Detailed Implementation

[0022] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0023] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a technical solution for an integrated machine for dispersing and conveying distiller's grains: it includes a frame 1, which provides support for the entire equipment. A dispersing hopper 2 is fixed on the frame 1, and the bottom of the dispersing hopper 2 has an outlet 201 for discharging the distiller's grains. A dispersing mechanism is installed inside the dispersing hopper 2, which includes a dispersing motor 21, a turntable 22 connected to the output shaft of the dispersing motor 21, and several dispersing bars 23 connected to the turntable 22. The dispersing bars 23 and the turntable 22 form a stepped structure of fixed plate 1 24 and fixed plate 25.

[0024] like Figure 2 As shown, the conveyor mounting base 3 is fixed to the frame 1 and located below the outlet 201 of the bulking bin 2. The conveyor 31 is mounted on the conveyor mounting base 3, with its feed end facing the outlet 201 of the bulking bin 2, and is driven by the motor 34 through the belt conveyor assembly 35. An arc-shaped outlet guide strip 32 is provided above the feed end of the conveyor 31. This guide strip extends from the edge of the outlet 201 of the bulking bin 2 to the surface of the conveyor belt of the conveyor 31 to guide the distiller's grains smoothly into the conveyor 31.

[0025] like Figure 3 As shown, the conveyor 31 is provided with feeding side baffles 33 on both sides. The height of the baffles 33 is 1 / 3 to 1 / 2 of the width of the conveyor belt to prevent the lees from leaking during the conveying process.

[0026] The dispersing strips 23 are arranged radially and inclined, with their axis forming an angle of 15° to 45° with the rotation axis of the turntable 22, to ensure that the lees are fully stirred and dispersed during the dispersing process.

[0027] The dispersing motor 21 and motor 34 are controlled independently. The speed range of dispersing motor 21 is 200 to 600 rpm, and the speed range of motor 34 is 20 to 100 rpm. This speed setting ensures that the dispersing mechanism and conveyor 31 each operate at the optimal speed, thereby improving the efficiency of distiller's grains processing and conveying.

[0028] This utility model's integrated machine for dispersing and conveying distiller's grains enables efficient dispersing and smooth conveying of distiller's grains, effectively avoiding blockages during processing and transportation, and improving the efficiency and effectiveness of secondary utilization of distiller's grains. Furthermore, the equipment features a compact structure, simple operation, and low maintenance costs, demonstrating significant practical value and promising market application prospects.

[0029] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0031] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A distiller's grains dispersing and conveying integrated machine, characterized in that, include: Rack (1); A dispersing hopper (2) is fixed on the frame (1), and the bottom of the dispersing hopper (2) is provided with an outlet (201); The dispersing mechanism is installed inside the dispersing hopper (2) and includes a dispersing motor (21), a turntable (22) connected to the output shaft of the dispersing motor (21), and several dispersing bars (23) connected to the turntable (22), and a fixed plate one (24) and a fixed plate two (25) forming a stepped structure with the turntable (22); The conveyor mounting base (3) is fixed to the frame (1) and located below the outlet (201) of the bulk material bucket (2); The conveyor (31) is mounted on the conveyor mounting base (3), with its feed end facing the outlet (201) of the bulk material bucket (2), and is driven by the motor (34) through the belt conveyor assembly (35).

2. The integrated machine for dispersing and conveying distiller's grains according to claim 1, characterized in that: The dispersing strips (23) are arranged radially and inclined, with their axis forming an angle of 15°–45° with the rotation axis of the turntable (22).

3. The integrated machine for dispersing and conveying distiller's grains according to claim 1, characterized in that: The conveyor (31) has an arc-shaped outlet guide strip (32) above the feed end, which extends from the edge of the outlet (201) of the bulk material hopper (2) to the surface of the conveyor belt of the conveyor (31).

4. The integrated machine for dispersing and conveying distiller's grains according to claim 1, characterized in that: The conveyor (31) is provided with feeding side baffles (33) on both sides, and the height of the baffles is 1 / 3–1 / 2 of the width of the conveyor belt.

5. The integrated machine for dispersing and conveying distiller's grains according to claim 1, characterized in that: The dispersing motor (21) and the motor (34) are controlled independently, and the speed range of the dispersing motor (21) is 200–600 rpm, while the speed range of the motor (34) is 20–100 rpm.

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