A steel coil winding machine

Abstract

This application discloses a steel coil winding machine, belonging to the field of steel processing machinery technology. It includes a fixed disc and an intermediate shaft column, with the intermediate shaft column passing through the fixed disc. A bushing is fitted onto the outer wall of the intermediate shaft column. A fixed bracket is provided on one side of the fixed disc, and several sets of fixing blocks are provided on the fixed bracket. The intermediate shaft column is rotatably engaged with the fixing blocks. Several sets of adjusting components are provided on the bushing column for flexible adjustment according to the weight of the steel coil. This application has the effect of comprehensively improving the performance of heavy-duty steel coil winding machines.

Description

Technical Field

[0001] This application relates to the field of steel processing machinery technology, and in particular to a steel coil winding machine. Background Technology

[0002] In the steel processing industry, steel coil winding machines are indispensable equipment used to wind steel into coils for storage and transportation. However, traditional steel coil winding machines often suffer from limited load-bearing capacity, poor wear resistance, and an inability to flexibly adapt to steel coils of varying weights when dealing with heavier coils. These problems not only affect production efficiency but also increase equipment maintenance costs and safety hazards.

[0003] To address the aforementioned issues, although some solutions exist in existing technologies, such as using higher-strength materials to manufacture shafts and optimizing bearings and lubrication systems, these solutions often only solve part of the problem and have limited effectiveness.

[0004] Therefore, how to comprehensively improve the performance of heavy-duty steel coil winding machines remains a technical challenge that urgently needs to be solved in this field. Utility Model Content

[0005] In order to improve the performance of heavy-duty steel coil winding machines, this application provides a steel coil winding machine.

[0006] The steel coil winding machine provided in this application adopts the following technical solution:

[0007] A steel coil winding machine includes a fixed disc and an intermediate shaft column. The intermediate shaft column passes through the fixed disc, and a bushing sleeve is fitted on the outer wall of the intermediate shaft column. A fixed bracket is provided on one side of the fixed disc, and several sets of fixed blocks are provided on the fixed bracket. The intermediate shaft column is rotatably engaged with the fixed blocks. Several sets of adjusting components are provided on the bushing sleeve for flexible adjustment according to steel coils of different weights.

[0008] By adopting the above technical solution, the operator first uses the adjustment component to adjust the coiler to match the weight of the steel coil to be coiled, so as to ensure the stability of the intermediate shaft during operation. After the adjustment is completed, the operator can use the mechanical structure to drive the intermediate shaft on the fixed support to rotate, thereby driving the bushing to rotate, and thus realizing the coiling of the steel coil. The setting of the adjustment component improves the applicability and performance of the steel coil coiler.

[0009] Preferably, the adjusting assembly includes a first fixed rod fixedly connected to the bushing, a first connecting rod and a second connecting rod hinged to the first fixed rod, a second fixed rod hinged to the first connecting rod and the second connecting rod, an arc-shaped plate fixedly connected to the second fixed rod, and a sliding rod fixedly connected to the arc-shaped plate. The second fixed rod is disposed at the end of the first connecting rod and the second connecting rod away from the first fixed rod. The end face of the sliding rod away from the arc-shaped plate extends out of the fixed disc. The fixed disc has a sliding groove for sliding engagement of the sliding rod.

[0010] By adopting the above technical solution, the operator first determines the weight of the steel coil to be wound, and then the operator swings the arc plate. The arc plate drives the first connecting rod and the second connecting rod to swing through the second fixed rod. At this time, the sliding rod moves in the sliding groove until the arc plate moves to a specific position and stops swinging the arc plate. Then the operator adjusts the arc plate in sequence. By adjusting the position of the arc plate, the application range of the winding machine is increased and the applicability of the winding machine is improved.

[0011] Preferably, an anti-detachment plate is fixedly connected to the end face of the sliding rod away from the arc-shaped plate, and a clamping component for clamping the sliding rod is provided on the fixed disc.

[0012] By adopting the above technical solution, the anti-detachment plate effectively prevents the sliding rod from sliding out of the sliding groove, thus improving the stability of the winding machine.

[0013] Preferably, the clamping assembly includes a fixing plate fixedly connected to the outer end face of the fixing disc, a hydraulic cylinder disposed on the fixing plate, and a clamping plate disposed on the output shaft of the hydraulic cylinder.

[0014] By adopting the above technical solution, when the operator adjusts the position of the arc plate by adjusting the components, the hydraulic cylinder extends and drives the clamping plate to clamp the sliding rod, which improves the stability of the winding machine during winding.

[0015] Preferably, a rubber pad is provided on the outer end face of the abutment plate.

[0016] By adopting the above technical solution, the rubber pad enhances the friction between the clamping plate and the sliding rod, strengthens the clamping effect, and thus enhances the winding stability of the winding machine.

[0017] Preferably, a support seat is provided at the end of the intermediate shaft column away from the fixed disk.

[0018] By adopting the above technical solution, the support base is set as an intermediate shaft column, which provides a certain degree of support, making the winding machine more stable during the winding process.

[0019] Preferably, a plurality of auxiliary rods are provided on the outer circumferential surface of the fixed disk.

[0020] By adopting the above technical solution, the setting of multiple sets of auxiliary rods on the outer circumference of the fixed disc makes it easier for operators to control the stability of the winding machine during the winding process and avoid deviation during the winding process.

[0021] Preferably, the surfaces of the intermediate shaft and the arc-shaped plate are coated with a tungsten carbide coating.

[0022] By adopting the above technical solutions, the application of tungsten carbide coating on the surface of structures such as the intermediate shaft column and the arc plate extends the service life of the winding machine and also improves the operational stability of the winding machine.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. The operator first uses the adjustment component to adjust the coiler to match the weight of the steel coil to be coiled, so as to ensure the stability of the intermediate shaft during operation. After the adjustment is completed, the operator can use the mechanical structure to drive the intermediate shaft on the fixed support to rotate, which in turn drives the bushing to rotate, thereby realizing the coiling of the steel coil. The setting of the adjustment component improves the applicability and performance of the steel coil coiler.

[0025] 2. The operator first determines the weight of the steel coil to be wound. Then, the operator swings the arc plate, which drives the first connecting rod and the second connecting rod to swing through the second fixed rod. At this time, the sliding rod moves in the sliding groove until the arc plate moves to a specific position and stops swinging the arc plate. Then, the operator adjusts the arc plate in sequence. By adjusting the position of the arc plate, the application range of the winding machine is increased and the applicability of the winding machine is improved.

[0026] 3. When the operator adjusts the position of the arc plate using the adjustment components, the hydraulic cylinder extends and drives the clamping plate to clamp the sliding rod, improving the stability of the winding machine during winding. Attached Figure Description

[0027] Figure 1 This is a structural schematic diagram of a steel coil winding machine according to an embodiment of this application.

[0028] Figure 2 This is a schematic diagram of the structure of the adjustment component according to an embodiment of this application.

[0029] Figure 3 yes Figure 2 Enlarged diagram of point A in the middle.

[0030] Reference numerals: 1. Fixed disc; 11. Intermediate shaft; 12. Bushing; 13. Fixed bracket; 14. Fixed block; 15. Sliding groove; 2. Adjusting assembly; 21. First fixed rod; 22. First connecting rod; 23. Second connecting rod; 24. Second fixed rod; 25. Arc plate; 26. Sliding rod; 27. Anti-detachment plate; 3. Clamping assembly; 31. Fixed plate; 32. Hydraulic cylinder; 33. Clamping plate; 34. Rubber pad; 4. Support seat; 41. Auxiliary rod. Detailed Implementation

[0031] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0032] This application discloses a steel coil winding machine. (Refer to...) Figure 1 A steel coil winding machine includes a fixed disc 1 and an intermediate shaft 11. The fixed disc 1 is circular and vertically arranged. The intermediate shaft 11 is horizontally arranged and passes through the fixed disc 1. A bushing 12 is sleeved on the outer wall of the intermediate shaft 11 and is fixedly connected to the intermediate shaft 11.

[0033] The intermediate shaft column 11 is designed to be longer, and the externally fitted shaft sleeve 12 significantly improves the load-bearing capacity of the steel coil winding machine, further enhancing its load-bearing capacity on the original basis.

[0034] Reference Figure 1 , Figure 2 A fixed support 13 is provided on one side of the fixed disc 1. The fixed support 13 is fixedly set on the ground. Several sets of fixed blocks 14 are fixedly connected to the fixed support 13. The intermediate shaft column 11 is rotatably locked into the fixed blocks 14. Several sets of adjusting components 2 are provided on the bushing 12, which can be flexibly adjusted according to the weight of the steel coil.

[0035] Reference Figure 2 The adjusting assembly 2 includes a first fixed rod 21, a first connecting rod 22, a second connecting rod 23, a second fixed rod 24, an arc-shaped plate 25, and a sliding rod 26. The first fixed rod 21 is a rectangular strip, horizontally positioned, and fixedly connected to the bushing 12. The first connecting rod 22 and the second connecting rod 23 are inclined, with one end hinged to the first fixed rod 21. The second fixed rod 24 is a rectangular strip, horizontally positioned, with the ends of the first connecting rod 22 and the second connecting rod 23 away from the first fixed rod 21 hinged to it. The arc-shaped plate 25 is horizontally positioned and fixedly connected to the second fixed rod 24. The sliding rod 26 is horizontally positioned, rectangularly positioned, and fixedly connected to the arc-shaped plate 25. A sliding groove 15 is provided on the fixed disc 1, and the inner wall of the sliding groove 15 slides in cooperation with the outer wall of the sliding rod 26.

[0036] The operator first determines the weight of the steel coil to be wound. Then, the operator swings the arc plate 25. The arc plate 25 drives the first connecting rod 22 and the second connecting rod 23 to swing through the second fixed rod 24. At this time, the sliding rod 26 moves in the sliding groove 15 until the arc plate 25 moves to a specific position and stops swinging the arc plate 25. Then, the operator adjusts the arc plate 25 in sequence. By adjusting the position of the arc plate 25, the application range of the winding machine is increased and the applicability of the winding machine is improved.

[0037] Reference Figure 1 , Figure 2 An anti-detachment plate 27 is provided on the end face of the sliding rod 26 away from the arc plate 25. The anti-detachment plate 27 is vertically arranged and is rectangular in shape. The anti-detachment plate 27 is fixedly connected to the sliding rod 26. The anti-detachment plate 27 effectively prevents the anti-detachment plate 27 from falling out of the sliding groove 15, thereby improving the stability of the steel coil winding machine.

[0038] Reference Figure 1 , Figure 2 , Figure 3 A clamping assembly 3 for pressing against the sliding rod 26 is provided on the fixed disc 1. The clamping assembly 3 includes a fixed plate 31, a hydraulic cylinder 32, and a clamping plate 33. The fixed plate 31 is rectangular and is fixedly connected to the fixed disc 1. Hydraulic gas is disposed on the fixed plate 31, and the clamping plate 33 is rectangular and is fixed to the output shaft of the hydraulic cylinder 32.

[0039] When the operator adjusts the position of the sliding rod 26, the hydraulic cylinder 32 extends and drives the clamping plate 33 to clamp the sliding rod 26. After clamping the sliding rod 26, the stability of the steel coil winding machine during winding is improved.

[0040] Reference Figure 3 A rubber pad 34 is provided on the outer end face of the abutment plate 33, and the rubber pad 34 is fixedly connected to the abutment plate 33. The setting of the rubber pad 34 increases the friction between the abutment plate 33 and the sliding rod 26, enhances the abutment and fixing effect on the sliding rod 26, and thus improves the winding stability of the steel coil winding machine.

[0041] Reference Figure 1 , Figure 2A support base 4 is provided at the end of the intermediate shaft column 11 furthest from the fixed disk 1. The support base 4 is vertically arranged, and the end face of the intermediate shaft column 11 rests on the support base 4. Several sets of auxiliary rods 41 are provided on the outer circumference of the fixed disk 1. The auxiliary rods 41 are rectangular strips and are fixedly connected to the fixed disk 1. The support base 4 provides a certain degree of support for the intermediate shaft column 11, making the steel coil winding machine safer and more stable during operation. The auxiliary rods 41 can prevent the steel coil winding machine from shifting during operation, thus improving the stability of the steel coil winding machine during operation.

[0042] The intermediate shaft column 11 and the arc plate 25 are coated with tungsten carbide coating. The tungsten carbide coating on the structural surfaces is a wear-resistant material, which extends the service life of the equipment and improves the operational stability of the equipment.

[0043] The implementation principle of a steel coil winding machine according to this application embodiment is as follows: When the operator needs to perform winding work on the steel coil winding machine, firstly, based on the determined weight of the steel coil, the operator adjusts the position of the arc plate 25 according to the weight of the steel coil, and then adjusts the support force of the intermediate shaft column 11 to ensure its stability during operation; by designing an extended intermediate shaft column 11, the load-bearing capacity of the steel coil winding machine is significantly improved, and the setting of the adjustment component 2 further improves the applicability of the winding machine; by coating with wear-resistant materials, the service life of the equipment is extended and the stability of operation is improved.

[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A steel coil winding machine, characterized in that: It includes a fixed disc (1) and an intermediate shaft (11). The intermediate shaft (11) passes through the fixed disc (1). A bushing (12) is fitted on the outer wall of the intermediate shaft (11). A fixed bracket (13) is provided on one side of the fixed disc (1). Several sets of fixed blocks (14) are provided on the fixed bracket (13). The intermediate shaft (11) is rotatably engaged with the fixed block (14). Several sets of adjusting components (2) are provided on the bushing (12) to flexibly adjust according to the different weights of steel coils.

2. A steel coil winding machine according to claim 1, characterized in that: The adjustment assembly (2) includes a first fixed rod (21) fixedly connected to the bushing (12), a first connecting rod (22) and a second connecting rod (23) hinged to the first fixed rod (21), a second fixed rod (24) hinged to the first connecting rod (22) and the second connecting rod (23), an arc plate (25) fixedly connected to the second fixed rod (24), and a sliding rod (26) fixedly connected to the arc plate (25). The second fixed rod (24) is located at the end of the first connecting rod (22) and the second connecting rod (23) away from the first fixed rod (21). The end face of the sliding rod (26) away from the arc plate (25) extends out of the fixed disk (1). The fixed disk (1) is provided with a sliding groove (15) for sliding engagement of the sliding rod (26).

3. A steel coil rewinder according to claim 2, characterized in that: An anti-detachment plate (27) is fixedly connected to the end face of the sliding rod (26) away from the arc plate (25), and a clamping component (3) for clamping the sliding rod (26) is provided on the fixed disc (1).

4. A steel coil rewinder according to claim 3, characterized in that: The clamping assembly (3) includes a fixing plate (31) fixedly connected to the outer end face of the fixing disc (1), a hydraulic cylinder (32) disposed on the fixing plate (31), and a clamping plate (33) disposed on the output shaft of the hydraulic cylinder (32).

5. A steel coil rewinder according to claim 4, characterized in that: A rubber pad (34) is provided on the outer end face of the abutment plate (33).

6. A steel coil rewinder according to claim 5, characterized in that: A support base (4) is provided at the end of the intermediate shaft (11) away from the fixed disk (1).

7. A steel coil winding machine according to claim 6, characterized in that: Several auxiliary rods (41) are provided on the outer circumference of the fixed disk (1).

8. A steel coil rewinder according to claim 7, characterized in that: The surfaces of the intermediate shaft column (11) and the arc plate (25) are both coated with tungsten carbide.

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