A light-controlled biaxial horizontal material collecting machine with tension adjusting mechanism

Abstract

The utility model relates to light control biaxial horizontal material collecting machine technical field, and disclose a light control biaxial horizontal material collecting machine with tension adjusting mechanism, including the bottom plate, the bottom plate top fixedly connected with light control biaxial horizontal material collecting machine body, the light control biaxial horizontal material collecting machine body top both sides are all fixedly connected with the transverse board, the transverse board top one side fixedly connected with the workstation, the workstation bottom both sides are respectively fixedly connected with first shell and second shell. The utility model discloses the setting of transmission motor can drive first threaded rod and second threaded rod synchronous rotation to drive threaded bushing and mobile plate horizontal displacement to adjust the position of the tensioning roller, realize the dynamic adjustment to the coiled material tension, and this is according to the characteristics of different materials and process requirement flexible adjustment tightness, avoid the material relaxation, wrinkle or overstretching in the process of winding due to tension uneven, reduce material loss and the rate of defective products.

Description

Technical Field

[0001] This utility model relates to the technical field of optically controlled dual-axis horizontal material receiving machine, and in particular to an optically controlled dual-axis horizontal material receiving machine with a tension adjustment mechanism. Background Technology

[0002] The photoelectric-controlled dual-axis horizontal winding machine is a highly efficient automated device, mainly used in the end-of-line winding process of roll materials (such as film, paper, metal foil, etc.). Its core function is to monitor the material position and tension in real time through photoelectric sensors, automatically control the dual-axis alternating winding, and achieve uninterrupted continuous production. The horizontal design saves space, and the dual-axis structure ensures quick switching to the other axis after one axis is fully wound, greatly improving production efficiency. At the same time, the photoelectric control system can precisely adjust the alignment and tension of the roll material to avoid material deviation, wrinkling, or breakage, ensuring neat and tight winding, and providing convenience for subsequent processing, transportation, and storage. This equipment is widely used in high-precision roll material manufacturing fields such as packaging, printing, and new energy battery separators.

[0003] The existing optically controlled dual-axis horizontal winding machine still has some problems during use. For example, the tension cannot be adjusted according to the process requirements, which can lead to the roll material becoming loose or overstretched during winding. This not only increases material loss but may also cause the production line to stop frequently for adjustments, thereby reducing overall work efficiency.

[0004] To address these issues, we provide a light-controlled dual-shaft horizontal material receiving machine with a tension adjustment mechanism. Utility Model Content

[0005] The technical problem to be solved by this utility model is that the existing technology has the disadvantage that the tension of the roll material cannot be adjusted, which leads to slack or overstretching during the winding process. To this end, we propose a light-controlled dual-shaft horizontal winding machine with a tension adjustment mechanism.

[0006] To achieve the above objectives, this application adopts the following technical solution: a light-controlled dual-axis horizontal material receiving machine with a tension adjustment mechanism, comprising a base plate, a light-controlled dual-axis horizontal material receiving machine body fixedly connected to the top of the base plate, horizontal plates fixedly connected to both sides of the top of the light-controlled dual-axis horizontal material receiving machine body, a worktable fixedly connected to one side of the top of the horizontal plates, a first outer shell and a second outer shell fixedly connected to both sides of the bottom of the worktable, a drive motor fixedly connected to one side of the first outer shell, a first threaded rod fixedly connected to the output end of the drive motor, a second threaded rod rotatably connected inside the second outer shell, and a first belt fixedly connected to one side of the surface of the first threaded rod. The wheel has a second pulley fixedly connected to one side of the second threaded rod surface. Both the first and second threaded rod surfaces are threaded with threaded sleeves. A movable plate is fixedly connected to the top of the threaded sleeve. A placement plate is fixedly connected to the top of the movable plate. A tension roller is fixedly connected to the top of the placement plate. A circular plate is fixedly connected to one side of the top of the horizontal plate. A placement shell is fixedly connected to the top of the circular plate. A take-up roller is provided on the surface of the placement shell. An isolation plate is fixedly connected inside the placement shell. Crossbars are fixedly connected to both sides of the isolation plate. A sliding plate is slidably connected to the surface of the crossbars. A limit plate is fixedly connected to one side of the sliding plate. A toggle plate is fixedly connected to the top of the sliding plate.

[0007] Preferably, a spring is fitted on one side of the crossbar, and the two ends of the spring are fixedly connected to one side of the inner wall of the box and one side of the slide plate, respectively.

[0008] Preferably, a sliding groove is provided between the first outer shell, the second outer shell, and the worktable, and the moving plate is slidably connected inside the sliding groove.

[0009] Preferably, both the first and second outer shells are fixedly connected to a limiting rod inside, and the bottom of the threaded sleeve is fixedly connected to a connecting plate, which is slidably connected to the surface of the limiting rod.

[0010] Preferably, the inner wall of the take-up roller is provided with fixing grooves on both sides, and the limiting plate is disposed inside the fixing grooves.

[0011] Preferably, the placement shell has through grooves on both sides, and the limiting plate is slidably connected inside the through grooves.

[0012] Preferably, a fixing plate is fixedly connected to the top of one side of the optically controlled dual-axis horizontal material receiving machine body, and an indicator light is fixedly connected to the top of the fixing plate.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model, through the setting of a transmission motor, can drive the first threaded rod and the second threaded rod to rotate synchronously, thereby driving the threaded sleeve and the moving plate to move laterally, thereby adjusting the position of the tension roller and realizing the dynamic adjustment of the tension of the roll material. In this way, the tightness can be flexibly adjusted according to the characteristics of different materials and process requirements, avoiding material loosening, wrinkling or excessive stretching caused by uneven tension during the winding process, reducing material loss and defect rate.

[0015] 2. This utility model, through the setting of take-up roller, spring, slide plate and crossbar, can push the limit plate to move, thereby limiting the take-up roller and ensuring that the roll material is always in a centered state when changing shaft or high-speed winding, preventing deviation or loosening. Furthermore, the setting of fixed groove and through groove makes the disassembly and assembly of the take-up roller more convenient, thereby facilitating later maintenance and replacement. Attached Figure Description

[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0017] Figure 1 This is a perspective view of a light-controlled biaxial horizontal material receiving machine with a tension adjustment mechanism.

[0018] Figure 2 This is a schematic diagram of the worktable and tension roller in a light-controlled twin-shaft horizontal receiving machine with a tension adjustment mechanism.

[0019] Figure 3 This is a schematic diagram of the internal structure of the first and second outer shells in a light-controlled biaxial horizontal material receiving machine with a tension adjustment mechanism.

[0020] Figure 4 This is an exploded view of the winding roller in a light-controlled twin-shaft horizontal winding machine with a tension adjustment mechanism.

[0021] Figure 5 This is an exploded view of the housing placed in a light-controlled biaxial horizontal collecting machine with a tension adjustment mechanism.

[0022] Legend: 1. Base plate; 2. Main body of the optically controlled dual-axis horizontal take-up machine; 3. Horizontal plate; 4. Worktable; 5. First outer shell; 6. Second outer shell; 7. Drive motor; 8. First threaded rod; 9. Second threaded rod; 10. First pulley; 11. Second pulley; 12. Threaded sleeve; 13. Moving plate; 14. Placement plate; 15. Tensioning roller; 16. Circular plate; 17. Placement shell; 18. Take-up roller; 19. Isolation plate; 20. Crossbar; 21. Slide plate; 22. Limiting plate; 23. Spring; 24. Fixing groove; 25. Actuating plate. Detailed Implementation

[0023] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0024] Example 1

[0025] Please see Figures 1-5 This utility model is a light-controlled dual-axis horizontal material receiving machine with a tension adjustment mechanism, including a base plate 1. A light-controlled dual-axis horizontal material receiving machine body 2 is fixedly connected to the top of the base plate 1. Horizontal plates 3 are fixedly connected to both sides of the top of the light-controlled dual-axis horizontal material receiving machine body 2. A worktable 4 is fixedly connected to one side of the top of the horizontal plates 3. A first outer shell 5 and a second outer shell 6 are fixedly connected to both sides of the bottom of the worktable 4, respectively. The first outer shell 5 and the second outer shell 6 can protect a first threaded rod 8 and a second threaded rod 9. A drive motor 7 is fixedly connected to one side of the first outer shell 5. The output end of the drive motor 7 is fixedly connected to the first threaded rod 8. One end of the first threaded rod 8 is fixedly connected to the output end of the drive motor 7, and its other end is rotatably connected to one side of the inner wall of the first outer shell 5 via a rotating shaft. A second threaded rod 9 is rotatably connected inside the second outer shell 6. Both ends of the second threaded rod 9 are rotatably connected to both sides of the inner wall of the second outer shell 6 via rotating shafts. A first threaded rod 8 is fixedly connected to one side of the surface of the first threaded rod 8. A first pulley 10 and a second pulley 11 are fixedly connected to one side of the surface of the second threaded rod 9. The first pulley 10 and the second pulley 11 are both connected by belt drive. The surfaces of the first threaded rod 8 and the second threaded rod 9 are both threadedly connected to threaded sleeves 12. A movable plate 13 is fixedly connected to the top of the threaded sleeve 12. A placement plate 14 is fixedly connected to the top of the movable plate 13. A tension roller 15 is fixedly connected to the top of the placement plate 14. A circular plate 16 is fixedly connected to one side of the top of the horizontal plate 3. A placement shell 17 is fixedly connected to the top of the circular plate 16. A take-up roller 18 is provided on the surface of the placement shell 17. An isolation plate 19 is fixedly connected inside the placement shell 17. A crossbar 20 is fixedly connected to both sides of the isolation plate 19. A sliding plate 21 is slidably connected to the surface of the crossbar 20. A limit plate 22 is fixedly connected to one side of the sliding plate 21. The limit plate 22 can limit the take-up roller 18. When placed in operation, it is convenient for subsequent disassembly and assembly. A toggle plate 25 is fixedly connected to the top of the sliding plate 21.

[0026] Example 2

[0027] Please see Figures 1-5Based on Embodiment 1, a spring 23 is fitted on one side of the crossbar 20. The two ends of the spring 23 are fixedly connected to one side of the inner wall of the housing and one side of the slide plate 21, respectively. The spring 23 can push the slide plate 21 to move through its own elasticity, thereby fixing the winding roller 18. Sliding grooves are provided between the first outer shell 5, the second outer shell 6, and the worktable 4. The moving plate 13 is slidably connected inside the sliding groove. Limiting rods are fixedly connected inside both the first outer shell 5 and the second outer shell 6. A connecting plate is fixedly connected to the bottom of the threaded sleeve 12. The limiting rods and the connecting plate can control the threaded sleeve 12. The limiter ensures that it can move laterally back and forth. The connecting plate is slidably connected to the surface of the limiter rod. The inner wall of the take-up roller 18 has a fixing groove 24 on both sides. The limiter plate 22 is set inside the fixing groove 24. The take-up roller 18 can be fixed by the setting of the limiter plate 22 and the fixing groove 24. The placement shell 17 has through grooves on both sides. The limiter plate 22 is slidably connected inside the through groove. The top of one side of the optically controlled dual-axis horizontal take-up machine body 2 is fixedly connected to a fixing plate. The top of the fixing plate is fixedly connected to an indicator light. The indicator light can display the working status of the optically controlled dual-axis horizontal take-up machine.

[0028] Working principle: When tension needs to be adjusted, the user starts the drive motor 7 through the external controller. The drive motor 7 drives the first threaded rod 8 to rotate. The first threaded rod 8 drives the second belt pulley 11 to rotate through the first belt pulley 10. The second belt pulley 11 drives the second threaded rod 9 to rotate synchronously, thereby causing the two threaded sleeves 12 to move in opposite directions, thereby pushing the moving plate 13 and the tension roller 15 to move, thus realizing the dynamic adjustment of the coil tension.

[0029] When the roll needs to be changed, the user moves the slide plate 21 by using the toggle plate 25. When the slide plate 21 moves, it will compress the spring 23, thereby causing the limiting plate 22 to disengage from the fixing groove 24. This achieves the purpose of quickly disassembling the take-up roller 18. Then, the new take-up roller 18 is directly inserted into the surface of the housing 17. When the take-up roller 18 contacts the limiting plate 22, the take-up roller 18 will push the limiting plate 22 to move. The limiting plate 22 will push the slide plate 21 to move. When the slide plate 21 moves, it will compress the spring 23. When the limiting plate 22 is flush with the fixing groove 24, the spring 23 will push the limiting plate 22 to move through its own elasticity, so that it moves into the fixing groove 24, thereby fixing the take-up roller 18 and ensuring that the roll is always centered and tight, avoiding loosening or stretching deformation.

[0030] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A light-controlled dual-shaft horizontal material receiving machine with a tension adjustment mechanism, characterized in that, Includes a base plate (1), the top of which is fixedly connected to the body (2) of a light-controlled dual-axis horizontal material receiving machine. Both sides of the top of the body (2) are fixedly connected to horizontal plates (3). A worktable (4) is fixedly connected to one side of the top of the horizontal plate (3). A first outer shell (5) and a second outer shell (6) are fixedly connected to the bottom sides of the worktable (4). A drive motor (7) is fixedly connected to one side of the first outer shell (5). A first threaded rod (8) is fixedly connected to the output end of the drive motor (7). A second threaded rod (9) is rotatably connected inside the second outer shell (6). A first pulley (10) is fixedly connected to one side of the surface of the first threaded rod (8). A second pulley (11) is fixedly connected to one side of the surface of the second threaded rod (9). The first threaded rod (8) and the second threaded rod (9) are connected to each other. The rod (9) is threaded with threaded sleeves (12) on its surface. A movable plate (13) is fixedly connected to the top of the threaded sleeve (12). A placement plate (14) is fixedly connected to the top of the movable plate (13). A tension roller (15) is fixedly connected to the top of the placement plate (14). A circular plate (16) is fixedly connected to one side of the top of the horizontal plate (3). A placement shell (17) is fixedly connected to the top of the circular plate (16). A winding roller (18) is provided on the surface of the placement shell (17). An isolation plate (19) is fixedly connected inside the placement shell (17). A horizontal bar (20) is fixedly connected to both sides of the isolation plate (19). A sliding plate (21) is slidably connected to the surface of the horizontal bar (20). A limit plate (22) is fixedly connected to one side of the sliding plate (21). A toggle plate (25) is fixedly connected to the top of the sliding plate (21).

2. The optically controlled dual-shaft horizontal material receiving machine with tension adjustment mechanism according to claim 1, characterized in that: A spring (23) is fitted on one side of the crossbar (20), and the two ends of the spring (23) are fixedly connected to one side of the inner wall of the box and one side of the slide plate (21), respectively.

3. The optically controlled dual-shaft horizontal material receiving machine with a tension adjustment mechanism according to claim 1, characterized in that: A sliding groove is provided between the first outer shell (5), the second outer shell (6) and the worktable (4), and the moving plate (13) is slidably connected inside the sliding groove.

4. The optically controlled dual-shaft horizontal material receiving machine with tension adjustment mechanism according to claim 1, characterized in that: Both the first outer shell (5) and the second outer shell (6) are fixedly connected to limit rods inside. The bottom of the threaded sleeve (12) is fixedly connected to a connecting plate, which is slidably connected to the surface of the limit rod.

5. The optically controlled dual-shaft horizontal material receiving machine with a tension adjustment mechanism according to claim 1, characterized in that: The inner wall of the take-up roller (18) is provided with fixing grooves (24) on both sides, and the limiting plate (22) is provided inside the fixing grooves (24).

6. The optically controlled dual-shaft horizontal material receiving machine with tension adjustment mechanism according to claim 1, characterized in that: Both sides of the placement shell (17) are provided with through grooves, and the limiting plate (22) is slidably connected inside the through grooves.

7. The optically controlled dual-shaft horizontal material receiving machine with a tension adjustment mechanism according to claim 1, characterized in that: A fixed plate is fixedly connected to the top of one side of the main body (2) of the optically controlled dual-axis horizontal material receiving machine, and an indicator light is fixedly connected to the top of the fixed plate.

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