Processing equipment for multifunctional ship plate

Abstract

This utility model belongs to the technical field of pickling, specifically relating to a multifunctional ship plate processing equipment. The multifunctional ship plate processing equipment of this application includes: a pickling tank, a middle plate fixedly connected to the middle of the top of the pickling tank, a rotary motor installed at the middle of the top of the middle plate, a rotating plate driven by the output shaft of the rotary motor, a U-shaped lifting plate placed on top of the rotating plate, and a lifting component between the U-shaped lifting plate and the rotating plate. This utility model uses a rotary motor to drive the rotating plate to rotate the U-shaped carrier plate, and the lifting component enables automatic transfer of the ship plate between the pickling tank and the two side cleaning boxes, eliminating the need for manual handling and solving the problems of low efficiency and high safety hazards in traditional pickling and transfer processes. The slot and fastener design of the U-shaped carrier plate can firmly fix ship plates of different specifications, preventing displacement during pickling and cleaning; the cleaning nozzles in the cleaning side boxes achieve multi-angle spray cleaning.

Description

Technical Field

[0001] This utility model belongs to the technical field of pickling, specifically relating to a multifunctional ship plate processing equipment. Background Technology

[0002] Pickling of ship plates is a crucial process in ship plate steel processing. It involves immersing marine steel plates in a pickling bath filled with a pickling solution. The acid reacts chemically with the oxide layer and rust on the steel plate surface, removing these impurities to achieve a clean and smooth surface.

[0003] The existing utility model patent with publication number CN214168142U discloses a pickling device for medium and thick steel plates used in shipbuilding. It states that "the pickling device proposed in this solution solves the problem of the inability to quickly pick up and place steel plates during pickling, which affects the processing efficiency of the steel plates. This pickling device rationally separates the loading and unloading process of the plates from the pickling process, reducing the possibility of workers coming into contact with the pickling solution, improving operational safety. Furthermore, the equipment has a simple structure, is easy to operate, and significantly improves the working efficiency of the steel plate pickling process, making it highly practical and applicable." While this solves the problem of "the inability to quickly pick up and place steel plates during pickling, which affects the processing efficiency of the steel plates in the prior art," the existing technology usually requires manual transfer of steel plates to other cleaning equipment for rinsing after pickling. This transfer process is cumbersome, leading to low production efficiency, and manual handling of acid-etched steel plates can easily cause injury. Therefore, a multi-functional ship plate processing device is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a multi-functional ship plate processing equipment to solve the technical problems of cumbersome transfer process, resulting in low production efficiency, and the risk of personnel injury caused by manual handling of acid-etched steel plates.

[0005] To solve the above-mentioned technical problems, this utility model provides a multifunctional ship plate processing equipment, including a pickling tank, a middle plate fixedly connected to the middle of the top of the pickling tank, a rotary motor installed at the middle of the top of the middle plate, and a rotating plate being drivenly connected to the output shaft of the rotary motor.

[0006] The U-shaped lifting plate is placed on top of the rotating plate. A lifting component is provided between the U-shaped lifting plate and the rotating plate. Both ends of the U-shaped lifting plate are fixedly connected to U-shaped material carrier plates. Multiple slots are opened at the bottom of the inner side of the U-shaped material carrier plate. Multiple through holes are opened at the top of the U-shaped material carrier plate. Fasteners are provided on the surface of the U-shaped material carrier plate. Cleaning side boxes are fixedly connected to both sides of the pickling tank.

[0007] Furthermore, the lifting component includes a lifting motor installed at the top center of the rotating plate, a threaded rod being drivenly connected to the output shaft of the lifting motor, the threaded rod being threadedly connected to the U-shaped lifting plate, and an anti-detachment block being fixedly connected to the top of the threaded rod.

[0008] Furthermore, the slots are designed to be equally spaced and correspond to the multiple perforations on the same side, and the inner wall of the cleaning side box is equipped with multiple cleaning nozzles.

[0009] Furthermore, the fastener includes a through hole formed on one side of the perforated inner wall, a connecting plate is provided on one side of the U-shaped carrier plate, and a plurality of clamping columns are fixedly connected to one side wall of the connecting plate, with one end of each of the clamping columns placed in the inner cavity of the plurality of through holes on the same side.

[0010] Furthermore, a screw is threadedly connected to the center of the surface of the connecting plate, one end of the screw is rotatably connected to the surface of the U-shaped carrier plate on the same side, and a knob is fixedly connected to one end of the screw.

[0011] Furthermore, limiting components are provided on both sides of the rotating plate. Each limiting component includes two limiting holes opened on one side wall of the rotating plate. A limiting strip slides through the inner cavity of the limiting hole, and the limiting strip is fixedly connected to the U-shaped material carrier plate on the same side.

[0012] The beneficial effects of this utility model are:

[0013] 1. This utility model uses a rotary motor to drive a rotating plate to rotate a U-shaped carrier plate, which, together with a lifting device, enables the automatic transfer of ship plates between the pickling tank and the two side cleaning tanks. This eliminates the need for manual handling and solves the problems of low efficiency and high safety hazards in traditional pickling and transfer. The slot and fastener design of the U-shaped carrier plate can firmly fix ship plates of different specifications, preventing displacement during pickling and cleaning. The cleaning nozzles in the side cleaning tanks enable multi-angle spray cleaning.

[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a structural schematic diagram of the present invention in the cleaning state;

[0018] Figure 3 This is a partial structural diagram of the present invention.

[0019] Figure 4 This is a structural schematic diagram of the U-shaped carrier plate part of this utility model.

[0020] In the picture:

[0021] 1. Pickling tank; 2. Middle plate; 3. Rotary motor; 4. Rotating plate; 5. U-shaped lifting plate; 6. Lifting component; 61. Lifting motor; 62. Threaded rod; 63. Anti-detachment block; 7. U-shaped material carrier plate; 8. Slot; 9. Through hole; 10. Fastener; 101. Through hole; 102. Pressing column; 103. Connecting plate; 104. Screw; 105. Knob; 11. Limiting component; 111. Limiting hole; 112. Limiting strip; 12. Cleaning side box; 13. Cleaning nozzle. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Example:

[0024] like Figures 1 to 4 As shown, a multifunctional ship plate processing equipment includes an acid pickling tank 1, which serves as the basic frame of the equipment and contains acid pickling solution to provide working space for acid pickling of ship plates. A middle plate 2 is fixedly connected to the middle of the top of the acid pickling tank 1. A rotary motor 3 is installed in the middle of the top of the middle plate 2 to provide driving force for the rotation of the rotating plate 4. The rotating plate 4 is connected to the output shaft of the rotary motor 3. The automated rotation replaces manual transfer, accurately transferring the ship plates from the acid pickling station to the cleaning station, shortening the process interval time and improving production continuity.

[0025] U-shaped lifting plate 5 is placed on top of rotating plate 4. Lifting component 6 is provided between U-shaped lifting plate 5 and rotating plate 4. U-shaped material carrier plate 7 is fixedly connected to both ends of U-shaped lifting plate 5. Multiple slots 8 are opened at the bottom of the inner side of U-shaped material carrier plate 7 for vertically inserting ship plates. Multiple through holes 9 are opened at the top of U-shaped material carrier plate 7 for ship plates to pass through. Fasteners 10 are provided on the surface of U-shaped material carrier plate 7. Cleaning side boxes 12 are fixedly connected to both sides of pickling tank 1.

[0026] Preferably, the lifting component 6 includes a lifting motor 61 installed at the top center of the rotating plate 4. A threaded rod 62 is driven to the output shaft of the lifting motor 61. The threaded rod 62 is threaded to the U-shaped lifting plate 5. An anti-detachment block 63 is fixedly connected to the top of the threaded rod 62. The lifting motor 61 drives the threaded rod 62 to rotate, thereby causing the U-shaped lifting plate 5 to move up and down under the limiting action of the limiting component 11, thereby realizing the lifting and adjustment of the U-shaped material carrier plate 7.

[0027] Preferably, the multiple slots 8 are equally spaced and correspond to the multiple perforations 9 on the same side, and the inner wall of the cleaning side box 12 is equipped with multiple cleaning nozzles 13.

[0028] Preferably, the fastener 10 includes a through hole 101 formed on one side of the inner wall of the perforation 9. A connecting plate 103 is provided on one side of the U-shaped carrier plate 7. A plurality of clamping pins 102 are fixedly connected to one side wall of the connecting plate 103. One end of the plurality of clamping pins 102 is respectively placed in the inner cavity of the plurality of through holes 101 on the same side. A screw 104 is threadedly connected to the middle of the surface of the connecting plate 103. One end of the screw 104 is rotatably connected to the surface of the U-shaped carrier plate 7 on the same side. A knob 105 is fixedly connected to one end of the screw 104. Rotating the knob 105 drives the screw 104 to rotate, thereby allowing the connecting plate 103 to push the clamping pins 102 through the through hole 101 to clamp the ship plate. The ship plate is mechanically clamped and fixed to prevent displacement during pickling or cleaning.

[0029] Preferably, limiting members 11 are provided on both sides of the rotating plate 4. The limiting member 11 includes two limiting holes 111 opened on one side wall of the rotating plate 4. A limiting strip 112 is slidably inserted into the inner cavity of the limiting hole 111. The limiting strip 112 is fixedly connected to the U-shaped material plate 7 on the same side, which plays a limiting and guiding role for the U-shaped material plate 7 and ensures its stability when moving up and down.

[0030] In summary, when this multi-functional ship plate processing equipment is working, multiple ship plates are first inserted vertically through the through holes 9 into the slots 8 of the U-shaped carrier plate 7. By rotating the knob 105 of the fastener 10, the screw 104 is rotated, causing the connecting plate 103 to push one end of the clamping column 102 through the through hole 101 to clamp the ship plate, thus completing the fixing. Subsequently, the lifting motor 61 in the lifting component 6 drives the threaded rod 62 to rotate, causing the U-shaped lifting plate 5 to descend, immersing the ship plate in the pickling solution in the pickling tank 1 for pickling. After pickling, the lifting motor 61 reverses... The rotating mechanism lifts the ship plate above the pickling tank 1. The rotating motor 3 drives the rotating plate 4 to rotate, turning the U-shaped carrier plate 7 carrying the ship plate above the cleaning side tank 12. Then, the lifting motor 61 starts again to lower the ship plate into the cleaning side tank 12. The cleaning nozzles 13 on the inner wall of the tank spray cleaning fluid at multiple angles to rinse the ship plate. After cleaning, the lifting and rotating operations are repeated to turn the ship plate out of the equipment. Then, the staff can release the pressure on the ship plate and take it off the U-shaped carrier plate 7, thus completing the pickling and subsequent cleaning steps.

[0031] All the devices selected in this application are general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0032] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A multifunctional ship plate processing equipment, characterized in that, include: Pickling tank (1), a middle plate (2) is fixedly connected to the middle of the top of the pickling tank (1), a rotary motor (3) is installed in the middle of the top of the middle plate (2), and a rotating plate (4) is connected to the output shaft of the rotary motor (3). A U-shaped lifting plate (5) is placed on top of a rotating plate (4). A lifting component (6) is provided between the U-shaped lifting plate (5) and the rotating plate (4). Both ends of the U-shaped lifting plate (5) are fixedly connected to U-shaped carrier plates (7). Multiple slots (8) are opened at the bottom of the inner side of the U-shaped carrier plate (7). Multiple through holes (9) are opened at the top of the U-shaped carrier plate (7). Fasteners (10) are provided on the surface of the U-shaped carrier plate (7). Cleaning side boxes (12) are fixedly connected to both sides of the pickling tank (1).

2. The multifunctional ship plate processing equipment as described in claim 1, characterized in that, The lifting component (6) includes a lifting motor (61) installed at the top center of the rotating plate (4). A threaded rod (62) is connected to the output shaft of the lifting motor (61). The threaded rod (62) is threadedly connected to the U-shaped lifting plate (5). An anti-detachment block (63) is fixedly connected to the top of the threaded rod (62).

3. The multifunctional ship plate processing equipment as described in claim 1, characterized in that, The slots (8) are equally spaced and correspond to the perforations (9) on the same side. The inner wall of the cleaning side box (12) is equipped with a number of cleaning nozzles (13).

4. The multifunctional ship plate processing equipment as described in claim 1, characterized in that, The fastener (10) includes a through hole (101) opened on one side of the inner wall of the perforation (9), and a connecting plate (103) is provided on one side of the U-shaped carrier plate (7). A plurality of clamping columns (102) are fixedly connected to one side wall of the connecting plate (103), and one end of the plurality of clamping columns (102) is respectively placed in the inner cavity of the plurality of through holes (101) on the same side.

5. The multifunctional ship plate processing equipment as described in claim 4, characterized in that, A screw (104) is threadedly connected to the middle of the surface of the connecting plate (103). One end of the screw (104) is rotatably connected to the surface of the U-shaped material carrier plate (7) on the same side. A knob (105) is fixedly connected to one end of the screw (104).

6. The multifunctional ship plate processing equipment as described in claim 1, characterized in that, Both sides of the rotating plate (4) are provided with limiting members (11). The limiting members (11) include two limiting holes (111) opened on one side wall of the rotating plate (4). The inner cavity of the limiting hole (111) is slidably inserted with a limiting strip (112). The limiting strip (112) is fixedly connected to the U-shaped material carrier plate (7) on the same side.

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