Bridge cylindrical pier automatic winding plastic film wrapping maintenance device

Abstract

The utility model provides a kind of automatic winding type plastic film wrapping maintenance device for bridge cylindrical pier.The automatic winding type plastic film wrapping maintenance device for bridge cylindrical pier includes: substrate, rotation mechanism, lifting mechanism, winding mechanism and fixed mechanism are provided on the substrate;The rotation mechanism includes support column, rotary table, gear ring, first motor and circular gear, the support column is rotatably installed at the top of substrate, the rotary table is fixedly installed at the top of support column, the gear ring is fixedly sleeved on support column, the first motor is fixedly installed at the top of substrate, the circular gear is fixedly installed on the output shaft of first motor, and the circular gear is engaged with gear ring.The automatic winding type plastic film wrapping maintenance device for bridge cylindrical pier provided by the utility model can rotate while moving down the lifting frame, so that the plastic film can be wound on the bridge cylindrical pier, and it is easy to use.

Description

Technical Field

[0001] This utility model belongs to the field of bridge pier wrapping and maintenance technology, and in particular relates to an automatic wrapping and maintenance device for bridge cylindrical piers. Background Technology

[0002] Currently, my country's highway construction is in a phase of rapid development, and bridge piers are an important component of highway construction. Plastic film curing is a common method for maintaining bridge piers, and it has a significant impact on the strength, stiffness, and durability of bridge concrete. Bridge piers primarily rely on the steam generated by the hydration heat of the pier body, which is then trapped by plastic film for curing.

[0003] In related technologies, a plastic film wrapping and curing device for bridge cylindrical piers is disclosed, characterized by: an angle steel diagonal support welded diagonally on each of the four sides of a cubic frame; four upper fixing plates welded to the inner middle of the upper frame, with four electric pulleys installed on each of the four upper fixing plates; four lower fixing plates welded to the inner middle of the lower frame, with four auxiliary pulleys installed on the four lower fixing plates; the four electric pulleys on the upper frame and the four auxiliary pulleys on the lower frame closely attached to the outer circle of the pier column; a square groove is provided on a semi-circular metal plate welded to one corner of the inner side of the upper frame; a square boss is provided at one end of the plastic film mounting arm, which is fitted into the square groove; a round hole is provided at the other end, which fits onto the rolled plastic film inner tube mounting rod; a plastic film fixing arm is provided at one corner of the inner side of the lower frame, with one end of the plastic film fixing arm welded to the inner corner of the lower frame, and a plastic film mounting rod vertically welded to the other end.

[0004] However, the above structure still has shortcomings. When wrapping the bridge piers with plastic film, it needs to be coordinated with the crane at all times, and the operating conditions are relatively harsh.

[0005] Therefore, it is necessary to provide a new automatic wrapping and maintenance device for bridge cylindrical piers using plastic film to solve the above-mentioned technical problems. Utility Model Content

[0006] The technical problem solved by this utility model is to provide an automatic wrapping and maintenance device for bridge column piers that allows the lifting frame to move down and rotate at the same time, so that plastic film can be wrapped around the bridge column piers and is easy to use.

[0007] To solve the above-mentioned technical problems, the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model includes: a base plate, on which a rotating mechanism, a lifting mechanism, a wrapping mechanism and a fixing mechanism are provided;

[0008] The rotating mechanism includes a support column, a turntable, a gear ring, a first motor, and a circular gear. The support column is rotatably mounted on the top of the base plate, the turntable is fixedly mounted on the top of the support column, the gear ring is fixedly sleeved on the support column, the first motor is fixedly mounted on the top of the base plate, and the circular gear is fixedly mounted on the output shaft of the first motor, and the circular gear meshes with the gear ring.

[0009] The lifting mechanism includes multiple fixed plates, four rotating shafts, four winding rollers, four steel wire ropes, four driven bevel gears, a second motor, and a driving bevel gear. The fixed plates are all fixedly mounted on the top of the turntable. The rotating shafts are rotatably mounted on two corresponding fixed plates. The winding rollers are fixedly sleeved on the rotating shafts, and the steel wire ropes are wound around the winding rollers. The driven bevel gears are fixedly mounted on one end of the rotating shafts. The second motor is fixedly mounted on the top of the turntable, and the driving bevel gear is fixedly mounted on the output shaft of the second motor. The driving bevel gear meshes with the four driven bevel gears.

[0010] As a further embodiment of this utility model, the film winding mechanism includes a lifting frame, four vertical plates, four electric telescopic rods, four rectangular plates, four limiting seats, four limiting balls, two fixed rods, a support plate, and a film roll mounting rod. The lifting frame is fixedly installed at the bottom ends of the four steel wire ropes. All four vertical plates are fixedly installed on the lifting frame. The electric telescopic rods are fixedly installed on the vertical plates. The rectangular plates are fixedly installed on the output shafts of the electric telescopic rods. The limiting seats are fixedly installed on the rectangular plates. The limiting balls are installed inside the limiting seats. Both fixed rods are fixedly installed on the lifting frame. The support plate is fixedly installed at one end of the two fixed rods. The film roll mounting rod is fixedly installed at the top of the support plate.

[0011] As a further embodiment of this utility model, the fixing mechanism includes a positioning plate, two rectangular slots, two clamping plates, two screws, and two handwheels. The positioning plate is mounted on a vertical plate, and both rectangular slots are formed at the bottom of the positioning plate. The clamping plates are slidably mounted in the rectangular slots. The screws are rotatably mounted on the outer wall of the clamping plates, and one end of the screws extends to the outside of the positioning plate and is threadedly connected to the positioning plate. The handwheels are fixedly mounted on one end of the screws.

[0012] As a further embodiment of this utility model, four strip-shaped slots are provided on the turntable, and the steel wire rope passes through the strip-shaped slots.

[0013] As a further embodiment of this utility model, a circular through hole is provided on the positioning plate, and the film roll mounting rod passes through the circular through hole and is adapted to the circular through hole.

[0014] As a further embodiment of this utility model, a limiting groove is provided on the positioning plate, and a limiting slider is slidably installed in the limiting groove. The bottom of the limiting slider is fixedly connected to the clamping plate.

[0015] Compared with related technologies, the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model has the following advantages:

[0016] 1. This utility model, by setting a rotating mechanism, enables the turntable to rotate, which in turn drives the lifting frame to rotate, thereby performing the plastic film wrapping work;

[0017] 2. This utility model, by setting up a lifting mechanism, enables the lifting frame to move downward, thereby cooperating with the rotating mechanism to wrap plastic film around different positions of the bridge pier;

[0018] 3. By setting up a membrane winding mechanism, this utility model enables the limiting ball to be tightly attached to the bridge pier, thus preventing the lifting frame from shaking and colliding with the bridge pier during membrane winding.

[0019] 4. This utility model, by setting a fixing mechanism, can fix the top end of the film roll mounting rod, thus preventing the film roll mounting rod from deforming under force when winding the film. Attached Figure Description

[0020] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 A first three-dimensional structural schematic diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model;

[0022] Figure 2 A second three-dimensional structural schematic diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model;

[0023] Figure 3 A partial structural diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model;

[0024] Figure 4 A second partial structural schematic diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model;

[0025] Figure 5 This is a partial structural diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model.

[0026] In the diagram: 1. Base plate; 2. Support column; 3. Turntable; 4. Gear ring; 5. First motor; 6. Circular gear; 7. Fixing plate; 8. Rotating shaft; 9. Take-up roller; 10. Steel wire rope; 11. Driven bevel gear; 12. Second motor; 13. Driving bevel gear; 14. Lifting frame; 15. Vertical plate; 16. Electric telescopic rod; 17. Rectangular plate; 18. Limiting seat; 19. Limiting ball; 20. Fixing rod; 21. Support plate; 22. Film roll mounting rod; 23. Positioning plate; 24. Rectangular groove; 25. Clamping plate; 26. Screw; 27. Handwheel. Detailed Implementation

[0027] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A first three-dimensional structural schematic diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model; Figure 2 A second three-dimensional structural schematic diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model; Figure 3 A partial structural diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model; Figure 4 A second partial structural schematic diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model; Figure 5 This is a partial structural diagram of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model. The automatic wrapping and curing device for bridge cylindrical piers includes: a base plate 1, on which a rotating mechanism, a lifting mechanism, a wrapping mechanism, and a fixing mechanism are provided;

[0028] The rotating mechanism includes a support column 2, a turntable 3, a gear ring 4, a first motor 5, and a circular gear 6. The support column 2 is rotatably mounted on the top of the base plate 1, the turntable 3 is fixedly mounted on the top of the support column 2, the gear ring 4 is fixedly sleeved on the support column 2, the first motor 5 is fixedly mounted on the top of the base plate 1, and the circular gear 6 is fixedly mounted on the output shaft of the first motor 5. The circular gear 6 meshes with the gear ring 4.

[0029] The lifting mechanism includes multiple fixed plates 7, four rotating shafts 8, four winding rollers 9, four steel wire ropes 10, four driven bevel gears 11, a second motor 12, and a driving bevel gear 13. The multiple fixed plates 7 are all fixedly installed on the top of the turntable 3. The rotating shafts 8 are rotatably installed on two corresponding fixed plates 7. The winding rollers 9 are fixedly sleeved on the rotating shafts 8. The steel wire ropes 10 are wound around the winding rollers 9. The driven bevel gears 11 are fixedly installed at one end of the rotating shafts 8. The second motor 12 is fixedly installed on the top of the turntable 3. The driving bevel gears 13 are fixedly installed on the output shaft of the second motor 12. The driving bevel gears 13 mesh with the four driven bevel gears 11.

[0030] like Figure 4 As shown, the film winding mechanism includes a lifting frame 14, four vertical plates 15, four electric telescopic rods 16, four rectangular plates 17, four limiting seats 18, four limiting balls 19, two fixing rods 20, a support plate 21, and a film roll mounting rod 22. The lifting frame 14 is fixedly installed at the bottom end of the four steel wire ropes 10. The four vertical plates 15 are all fixedly installed on the lifting frame 14. The electric telescopic rods 16 are fixedly installed on the vertical plates 15. The rectangular plates 17 are fixedly installed on the output shaft of the electric telescopic rods 16. The limiting seats 18 are fixedly installed on the rectangular plates 17. The limiting balls 19 are installed inside the limiting seats 18. The two fixing rods 20 are all fixedly installed on the lifting frame 14. The support plate 21 is fixedly installed at one end of the two fixing rods 20. The film roll mounting rod 22 is fixedly installed at the top of the support plate 21.

[0031] By setting up a membrane winding mechanism, the limiting ball 19 can be kept close to the bridge pier, preventing the lifting frame 14 from shaking and colliding with the bridge pier during membrane winding.

[0032] like Figure 5 As shown, the fixing mechanism includes a positioning plate 23, two rectangular slots 24, two clamping plates 25, two screws 26, and two handwheels 27. The positioning plate 23 is mounted on the vertical plate 15. The two rectangular slots 24 are both opened at the bottom of the positioning plate 23. The clamping plates 25 are slidably mounted in the rectangular slots 24. The screws 26 are rotatably mounted on the outer wall of the clamping plates 25. One end of the screws 26 extends to the outside of the positioning plate 23 and is threadedly connected to the positioning plate 23. The handwheels 27 are fixedly mounted on one end of the screws 26.

[0033] By setting a fixing mechanism, the top end of the film roll mounting rod 22 can be fixed to prevent the film roll mounting rod 22 from deforming under force when winding the film.

[0034] like Figure 3 As shown, the turntable 3 has four strip-shaped slots, and the steel wire rope 10 passes through the strip-shaped slots;

[0035] By setting a strip-shaped through groove, the wire rope 10 can easily pass through the turntable 3, so that it can drive the lifting frame 14 to rise or fall.

[0036] like Figure 5 As shown, the positioning plate 23 has a circular through hole, and the film roll mounting rod 22 passes through the circular through hole and is adapted to the circular through hole;

[0037] By setting a circular through hole, the film roll mounting rod 22 can easily pass through the positioning plate 23, which restricts the top of the film roll mounting rod 22 and improves the stability of the film roll mounting rod 22.

[0038] like Figure 5 As shown, a limiting groove is provided on the positioning plate 23, and a limiting slider is slidably installed in the limiting groove. The bottom of the limiting slider is fixedly connected to the clamping plate 25.

[0039] By setting limit grooves and limit sliders, the clamping plate 25 can be guided and restricted, so that the clamping plate 25 can move smoothly.

[0040] The working principle of the automatic wrapping and curing device for bridge cylindrical piers provided by this utility model is as follows:

[0041] First step: When using, put the plastic film roll on the film roll mounting rod 22, and clamp the positioning plate 23 on the lifting frame 14. Make the film roll mounting rod 22 pass through the circular through hole. Turn the screw 26 through the handwheel 27. The screw 26 drives the clamping plate 25 to move so that the clamping plate 25 is clamped on the lifting frame 14. Start the electric telescopic rod 16. The electric telescopic rod 16 drives the rectangular plate 17, the limiting seat 18 and the limiting ball 19 to move so that the limiting ball 19 presses against the bridge pier.

[0042] The second step: Start the first motor 5. The first motor 5 drives the circular gear 6 to rotate, the circular gear 6 drives the gear ring 4 to rotate, the gear ring 4 drives the support column 2 and the turntable 3 to rotate, thereby causing the lifting frame 14 to rotate. Start the second motor 12. The second motor 12 drives the driving bevel gear 13 to rotate, the driving bevel gear 13 drives the driven bevel gear 11 and the rotating shaft 8 to rotate, the rotating shaft 8 drives the winding roller 9 to rotate, releasing the wire rope 10 and causing the lifting frame 14 to move down. At this time, the lifting frame 14 moves down and rotates at the same time, wrapping the plastic film around the bridge pier. The number of wrapping turns of the plastic film can be controlled by controlling the descent speed and rotation speed of the lifting frame 14.

[0043] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0044] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.

Claims

1. An automatic wrapping and curing device for bridge cylindrical piers using plastic film, characterized in that, include: A substrate, wherein a rotating mechanism, a lifting mechanism, a film winding mechanism and a fixing mechanism are provided on the substrate; The rotating mechanism includes a support column, a turntable, a gear ring, a first motor, and a circular gear. The support column is rotatably mounted on the top of the base plate, the turntable is fixedly mounted on the top of the support column, the gear ring is fixedly sleeved on the support column, the first motor is fixedly mounted on the top of the base plate, and the circular gear is fixedly mounted on the output shaft of the first motor, and the circular gear meshes with the gear ring. The lifting mechanism includes multiple fixed plates, four rotating shafts, four winding rollers, four steel wire ropes, four driven bevel gears, a second motor, and a driving bevel gear. The fixed plates are all fixedly mounted on the top of the turntable. The rotating shafts are rotatably mounted on two corresponding fixed plates. The winding rollers are fixedly sleeved on the rotating shafts, and the steel wire ropes are wound around the winding rollers. The driven bevel gears are fixedly mounted on one end of the rotating shafts. The second motor is fixedly mounted on the top of the turntable, and the driving bevel gear is fixedly mounted on the output shaft of the second motor. The driving bevel gear meshes with the four driven bevel gears.

2. The automatic wrapping and curing device for bridge cylindrical piers according to claim 1, characterized in that: The film winding mechanism includes a lifting frame, four vertical plates, four electric telescopic rods, four rectangular plates, four limit seats, four limit balls, two fixed rods, a support plate, and a film roll mounting rod. The lifting frame is fixedly installed at the bottom ends of the four steel wire ropes. All four vertical plates are fixedly installed on the lifting frame. The electric telescopic rods are fixedly installed on the vertical plates. The rectangular plates are fixedly installed on the output shafts of the electric telescopic rods. The limit seats are fixedly installed on the rectangular plates. The limit balls are installed inside the limit seats. Both fixed rods are fixedly installed on the lifting frame. The support plate is fixedly installed at one end of the two fixed rods. The film roll mounting rod is fixedly installed at the top of the support plate.

3. The automatic wrapping and curing device for bridge cylindrical piers according to claim 2, characterized in that: The fixing mechanism includes a positioning plate, two rectangular slots, two clamping plates, two screws, and two handwheels. The positioning plate is mounted on a vertical plate. Both rectangular slots are located at the bottom of the positioning plate. The clamping plates are slidably mounted in the rectangular slots. The screws are rotatably mounted on the outer wall of the clamping plates. One end of the screws extends to the outside of the positioning plate and is threadedly connected to the positioning plate. The handwheels are fixedly mounted on one end of the screws.

4. The automatic wrapping and curing device for bridge cylindrical piers according to claim 1, characterized in that: The turntable has four strip-shaped slots through which the steel wire rope passes.

5. The automatic wrapping and curing device for bridge cylindrical piers according to claim 3, characterized in that: The positioning plate has a circular through hole, and the film roll mounting rod passes through the circular through hole and is adapted to the circular through hole.

6. The automatic wrapping and curing device for bridge cylindrical piers according to claim 5, characterized in that: The positioning plate has a limiting groove, and a limiting slider is slidably installed in the limiting groove. The bottom of the limiting slider is fixedly connected to the clamping plate.

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