Residual prevention type intermediate frequency induction electric furnace

Abstract

The utility model relates to induction furnace technical field, concretely is a kind of anti-residual medium-frequency induction furnace, including the furnace body for processing the shell of diesel engine, and the position of the bottom end inner wall of furnace body is provided with liquid collecting groove on edge, still include, for the bottom plate of furnace body is placed ground. Through liquid storage cylinder, drain pipe, liquid pump, communication pipe, round pipe, liquid suction pipe, cover plate, motor, main gear, pinion, rotating rod, connecting plate, liquid scraping plate and liquid injection port etc. Component setting can effectively solve the existing medium-frequency induction furnace furnace wall often remains a large amount of metal liquid, cannot be handled in time when easily leading to metal liquid cooling and adhering in medium-frequency induction furnace furnace wall, easily make the medium-frequency induction furnace next time to the raw material for heating the shell of diesel engine production cause obstruction, thus increase the time required for raw material for heating and melting of the shell of diesel engine production, and then reduce the efficiency of the shell of diesel engine production problem.

Description

Technical Field

[0001] This utility model relates to the field of induction furnace technology, specifically to a medium-frequency induction furnace with residue prevention. Background Technology

[0002] A medium-frequency induction furnace is a device that rectifies three-phase AC power into DC power, then converts the DC power into an adjustable current, which is supplied to the alternating current flowing through the capacitor and induction coil. This generates high-density magnetic lines of force in the induction coil, which cut the metal material placed inside the coil. Large eddy currents are generated in the metal material. These eddy currents also have some properties of medium-frequency current, namely, the free electrons in the metal itself flow in the resistive metal body to generate heat. This equipment is needed in the production process of diesel engine casings.

[0003] Currently, many medium-frequency induction furnaces have a fixed structure. During the process of pouring molten metal into the mold, a large amount of molten metal often remains on the furnace wall. If this is not handled in time, the molten metal can easily cool and adhere to the furnace wall, hindering the heating of raw materials for diesel engine casing production in the next cycle. This increases the time required to heat and melt the raw materials for diesel engine casing production, thereby reducing the efficiency of diesel engine casing production. Therefore, corresponding improvements are needed to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a medium-frequency induction furnace that prevents residue buildup, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a medium-frequency induction furnace with residue prevention, comprising a furnace body for processing a diesel engine casing, wherein a liquid collection trough is provided on the inner wall of the bottom end of the furnace body near the edge, and a base plate for placing the furnace body on the ground. The furnace body is installed at the middle position of the top end of the base plate, and a liquid storage cylinder is installed at one side position of the top end of the base plate. A drain pipe is connected to one side surface of the liquid storage cylinder, and a pump is installed at the other side surface of the liquid storage cylinder. One end of the pump is connected to a connecting pipe, and one end of the connecting pipe is connected to a circular pipe. Several sets of suction pipes are connected to the inner wall of the circular pipe. A cover plate is provided at the top end of the furnace body, and a motor is embedded in the top end of the cover plate. The output end of the motor is driven by a main gear, and a secondary gear is meshed with the side surface of the main gear. A rotating rod is installed at the bottom end of the secondary gear, and a connecting plate is installed at the bottom end of the rotating rod. A scraper is installed at one end of the connecting plate.

[0006] Preferably, a number of mounting holes are provided on the side surface of the furnace body near the bottom, and one end of the liquid extraction pipe passes through the mounting holes into the interior of the furnace body and extends into the interior of the liquid collection tank.

[0007] Preferably, a control valve is installed on the side surface of the drain pipe, and the circular pipe is located on the outside of the furnace body and is arranged around the furnace body.

[0008] Preferably, the top of the cover plate is provided with a liquid injection port on the side near the motor.

[0009] Preferably, a through hole is provided inside the cover plate near the position of the rotating rod, and one end of the rotating rod passes through the through hole into the interior of the cover plate and extends into the interior of the furnace body.

[0010] Preferably, both the connecting plate and the scraper are located inside the furnace body, and one side surface of the scraper is fitted against the inner wall of the furnace body.

[0011] Preferably, the outer surface of the rotating rod is rotatably connected to the through hole inside the cover plate via a bearing ring.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] By incorporating components such as a storage tank, drain pipe, pump, connecting pipe, circular pipe, suction pipe, cover plate, motor, main gear, auxiliary gear, rotating rod, connecting plate, scraper, and injection port, the problem of large amounts of molten metal remaining on the furnace walls of existing medium-frequency induction furnaces can be effectively solved. When this residue cannot be processed in time, the molten metal cools and adheres to the furnace walls, hindering the subsequent heating of raw materials for diesel engine casing production. This increases the time required for melting the raw materials, thus reducing the efficiency of diesel engine casing production. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the main body of this utility model.

[0015] Figure 2 for Figure 1 Enlarged diagram of point A in the middle.

[0016] Figure 3 This is a three-dimensional schematic diagram of the internal structure of the furnace body of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the circular tube of this utility model.

[0018] In the diagram: 1. Furnace body; 11. Liquid collection tank; 12. Mounting hole; 2. Base plate; 21. Liquid storage cylinder; 22. Drain pipe; 23. Liquid pump; 24. Connecting pipe; 25. Circular pipe; 26. Liquid extraction pipe; 3. Cover plate; 31. Motor; 32. Main gear; 33. Secondary gear; 34. Rotating rod; 35. Connecting plate; 36. Scraper; 37. Liquid injection port. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] To achieve the above objectives, according to Figures 1-4 As shown, this utility model provides the following technical solution: a medium-frequency induction furnace with residue prevention, comprising a furnace body 1 for processing a diesel engine casing, wherein a liquid collection tank 11 is provided on the inner wall of the bottom end of the furnace body 1 near the edge, and a base plate 2 for placing the furnace body 1 on the ground, wherein the furnace body 1 is installed at the middle position of the top end of the base plate 2, and a liquid storage tank 21 is installed at one side of the top end of the base plate 2, wherein a drain pipe 22 is connected to one side of the side surface of the liquid storage tank 21, and a drain pipe 22 is connected to the other side of the side surface of the liquid storage tank 21. A liquid pump 23 is installed, with a connecting pipe 24 connected to one end of the pump 23, and a circular pipe 25 connected to the other end of the connecting pipe 24. A control valve is installed on the side surface of the drain pipe 22. The circular pipe 25 is located on the outside of the furnace body 1 and is arranged around the furnace body 1. Several sets of liquid extraction pipes 26 are connected to the inner wall of the circular pipe 25. Several sets of mounting holes 12 are opened on the side surface of the furnace body 1 near the bottom. One end of the liquid extraction pipe 26 passes through the mounting hole 12, penetrates the interior of the furnace body 1, and extends into the interior of the liquid collection tank 11.

[0021] A cover plate 3 is provided at the top of the furnace body 1. A motor 31 is embedded in the top of the cover plate 3, and the output end of the motor 31 is connected to a main gear 32. A secondary gear 33 is meshed with the side surface of the main gear 32, and a rotating rod 34 is installed at the bottom of the secondary gear 33. The outer surface of the rotating rod 34 is rotatably connected to a through hole opened inside the cover plate 3 through a bearing ring. A through hole is opened inside the cover plate 3 near the position of the rotating rod 34, and one end of the rotating rod 34 passes through the through hole and extends into the interior of the furnace body 1. A connecting plate 35 is installed at the bottom of the rotating rod 34, and a scraper 36 is installed at one end of the connecting plate 35. Both the connecting plate 35 and the scraper 36 are located inside the furnace body 1, and one side surface of the scraper 36 is attached to the inner wall of the furnace body 1. A liquid injection port 37 is provided at the top of the cover plate 3 near the side of the motor 31.

[0022] During use, molten metal for producing diesel engine housings can be injected into the furnace body 1 through the injection port 37. During injection, molten metal inevitably remains on the inner wall of the furnace body 1. At this time, the operator can start the motor 31, causing the main gear 32 to rotate accordingly. This, in turn, causes the secondary gear 33 and the rotating rod 34 to rotate, thereby causing the connecting plate 35 and the scraper 36 to rotate accordingly. Since one side of the scraper 36 is in contact with the inner wall of the furnace body 1, the scraper 36 can scrape the molten metal from the inner wall of the furnace body 1 while rotating. In addition, under the influence of gravity, the molten metal will flow downward into the interior of the collection tank 11. After that, the user can start the pump 23. Under the operation of the pump 23, the molten metal inside the collection tank 11 can be sucked into the interior of the circular tube 25 through several sets of suction pipes 26. The molten metal can be injected into the interior of the storage cylinder 21 for collection through the connecting pipe 24. After collection, the control valve on the outer surface of the drain pipe 22 can be opened to discharge the molten metal inside the storage cylinder 21. The above component settings and operations can prevent the molten metal inside the furnace body 1 from leaving residue.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A medium-frequency induction furnace for preventing residue, comprising a furnace body (1) for processing a diesel engine casing, wherein a liquid collection tank (11) is provided on the inner wall of the bottom end of the furnace body (1) near the edge, and further comprising a base plate (2) for placing the furnace body (1) on the ground, characterized in that: A furnace body (1) is installed at the top center of the base plate (2), and a liquid storage cylinder (21) is installed at one side of the top of the base plate (2). A drain pipe (22) is connected to one side of the side surface of the liquid storage cylinder (21), and a pump (23) is installed at the other side of the side surface of the liquid storage cylinder (21). One end of the pump (23) is connected to a connecting pipe (24), and one end of the connecting pipe (24) is connected to a circular pipe (25). The inner wall of the circular pipe (25) The furnace body (1) is equipped with several sets of liquid extraction pipes (26). A cover plate (3) is provided at the top of the furnace body (1). A motor (31) is embedded in the top of the cover plate (3). The output end of the motor (31) is connected to a main gear (32). A secondary gear (33) is meshed with the side surface of the main gear (32). A rotating rod (34) is installed at the bottom end of the secondary gear (33). A connecting plate (35) is installed at the bottom end of the rotating rod (34). A scraper (36) is installed at one end of the connecting plate (35).

2. The medium-frequency induction furnace for preventing residue as described in claim 1, characterized in that: Several sets of mounting holes (12) are provided on the side surface of the furnace body (1) near the bottom. One end of the liquid extraction pipe (26) passes through the mounting holes (12) into the interior of the furnace body (1) and extends into the interior of the liquid collection tank (11).

3. The medium-frequency induction furnace for preventing residue as described in claim 1, characterized in that: A control valve is installed on the side surface of the drain pipe (22), and the circular pipe (25) is located outside the furnace body (1) and is arranged around the furnace body (1).

4. The medium-frequency induction furnace for preventing residue as described in claim 1, characterized in that: The top of the cover plate (3) is provided with an injection port (37) on the side of the motor (31).

5. A medium-frequency induction furnace for preventing residue as described in claim 1, characterized in that: The cover plate (3) has a through hole at the position of the rotating rod (34) inside, and one end of the rotating rod (34) passes through the through hole into the interior of the cover plate (3) and extends into the interior of the furnace body (1).

6. A medium-frequency induction furnace for preventing residue as described in claim 1, characterized in that: The connecting plate (35) and the scraper (36) are both located inside the furnace body (1), and one side surface of the scraper (36) is attached to the inner wall of the furnace body (1).

7. A medium-frequency induction furnace for preventing residue as described in claim 5, characterized in that: The outer surface of the rotating rod (34) is rotatably connected to the through hole opened inside the cover plate (3) through the bearing ring.

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