Switch assembly semi-finished product assembling apparatus and switch assembling apparatus
By designing automated assembly equipment for switch components, the automated assembly of pressure plates and buttons was achieved, solving the problems of low efficiency and poor consistency of manual assembly, improving production efficiency and reducing labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WENZHOU CHINT SMART HOME TECHNOLOGY CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-06-02
AI Technical Summary
The assembly of the pressure plate and toggle of the existing 86-type switch products mainly relies on manual operation, resulting in low production efficiency, poor consistency, and great difficulty in recruiting and managing personnel.
A switch component semi-finished product assembly equipment was designed, including a button feeding mechanism, a button pre-assembly mechanism, a station conversion mechanism, a pressure plate feeding mechanism, a pressure plate button clamping mechanism, a semi-finished product transfer mechanism, and a base feeding mechanism, to realize the automated assembly of pressure plates and buttons.
It improved the consistency and efficiency of product assembly, reduced labor costs, and simplified the production process.
Smart Images

Figure CN224318348U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical technology, specifically to a switch assembly equipment for semi-finished products and a switch assembly equipment. Background Technology
[0002] According to the manufacturing process of the Type 86 switch, the toggle assembly is an essential component for product assembly. For example... Figure 16 The double switch shown has a base and a pressure plate A1, a moving contact, and a button A2 on it. The pressure plate A1, the moving contact, and the button A2 are installed in the mounting groove inside the base A3.
[0003] Because the button is small and flat, and the pressure plate needs to be assembled with the button before installation, the assembly process requires a lot of precision. Therefore, the current production of 86-type switch products mainly relies on manual assembly of the pressure plate and button. This method has low production efficiency, poor consistency and stability, and is difficult to recruit and manage, as well as facing intense market competition. Utility Model Content
[0004] The purpose of this utility model is to overcome the defects of the prior art and provide a switch component semi-finished product assembly equipment and a switch assembly equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A switch component semi-finished product assembly equipment includes: a button feeding mechanism, a button pre-assembly mechanism, a station conversion mechanism, a pressure plate feeding mechanism, a pressure plate button clamping mechanism, a semi-finished product transfer mechanism, and a base feeding mechanism;
[0007] The workstation conversion mechanism is provided with at least three workstations. A pressure plate carrier is provided at the position of each workstation. The pressure plate carrier cyclically converts between the three workstations. The pressure plate carrier is provided with a pressure plate positioning groove adapted to the shape of the pressure plate.
[0008] The plate feeding mechanism is used to feed the plate onto the plate carrier at the first station.
[0009] The receiving position of the button pre-assembly mechanism is set to correspond to the discharge end of the button feeding mechanism, and is used to receive buttons. The pre-assembly position of the button pre-assembly mechanism is set to correspond to the first station of the station conversion mechanism, and is used to install the button onto the pressure plate of the first station.
[0010] The pressure plate button pressing mechanism is set at the second work position corresponding to the work position conversion mechanism, and is used to press the button into the pressure plate that is converted to the second work position to form a pressure plate assembly;
[0011] The semi-finished product transfer mechanism is set up at the third station corresponding to the station conversion mechanism, and is used to grab the pressure plate assembly converted to the third station and assemble it onto the base of the base feeding mechanism.
[0012] The base loading mechanism includes a base transmission rail and a base positioning device disposed at the mounting position of the pressure plate assembly, which is used to position the base at the mounting position of the pressure plate assembly.
[0013] Preferably, the workstation conversion mechanism includes a turntable and a turntable drive device disposed at the bottom of the turntable, and the plurality of pressure plate carriers are arranged in a ring on the edge of the turntable.
[0014] Preferably, the button feeding mechanism includes: a hopper feeding device and a first robotic arm. The first robotic arm includes: a first robotic arm and a first robotic claw connected to the first robotic arm. The first robotic claw includes: a first claw main support, a first claw sub support, a first claw drive device, a feeding gripper, and a first flipping drive device. The first claw sub support is hinged to the first claw main support. The first claw drive device is fixed on the first claw sub support. The feeding gripper is drivenly connected to the first claw drive device. The first claw sub support is provided with a flipping connector that is drivenly connected to the cylinder rod of the first flipping drive device.
[0015] Preferably, the button pre-installation mechanism includes: a pre-installation gripper assembly, a pre-installation lateral movement assembly, and a pre-installation lifting assembly. The pre-installation gripper assembly includes: a pre-installation gripper, a pre-installation gripper drive device, and a pre-installation gripper bracket. The pre-installation gripper is connected to the pre-installation gripper drive device, and the pre-installation gripper drive device is fixed on the pre-installation gripper bracket.
[0016] The pre-installed transverse component includes: a transverse slide rail, a transverse slider, and a transverse drive device; the pre-installed lifting component includes: a lifting drive device.
[0017] The pre-installed gripper bracket is connected to the pre-installed lifting assembly, and the lifting drive device is fixed on the transverse slider.
[0018] Preferably, the platen feeding mechanism includes: a platen feeding device and a second robotic arm. The second robotic arm includes: a second robotic arm and a second robotic claw connected to the second robotic arm. The second robotic claw includes: a second gripper bracket, a second gripper, and a second gripper driving device. The second gripper driving device is fixed on the second gripper bracket, and the second gripper is connected to the second gripper driving device in a transmission manner.
[0019] Preferably, the second mechanical gripper further includes a gripper positioning component, which is fixedly disposed relative to the second gripper bracket. The gripper positioning component includes a positioning component body and two spaced positioning pressure strips, which are respectively disposed at the two clamping ends of the pressure plate.
[0020] Preferably, the pressure plate button clamping mechanism includes: a first pressure block disposed on the second station corresponding to the pressure plate carrier above, and a first pressure block driving device connected to the first pressure block.
[0021] Preferably, the semi-finished product transplanting mechanism includes: a third robotic arm and a third robotic claw connected to the third robotic arm. The third robotic claw includes: a third gripper, a third gripper driving device, a pressure plate top surface positioning block, and a pressure plate side positioning block. The pressure plate top surface positioning block is located within the gripping range of the third gripper corresponding to the button position, and the pressure plate side positioning blocks are located on the other two sides of the pressure plate.
[0022] Preferably, the base positioning device includes: a connecting section disposed on the base transmission rail and a lifting drive device disposed below the connecting section.
[0023] Preferably, the connecting section is supported by a connecting section support, and the lifting drive device includes: a first lifting drive device that is pulverizedly connected to the support and a second lifting drive device that is pulverizedly connected to the connecting section.
[0024] Preferably, the connecting segment includes a first connecting segment and a second connecting segment that are respectively connected to both sides of the base transmission rail. The first connecting segment and the second connecting segment are provided with a clamping and positioning driving device for driving the first connecting segment and the second connecting segment to move relative to each other to clamp and position the base.
[0025] Preferably, the clamping and positioning drive device includes: a clamping drive motor and a gear and rack mechanism that is drivenly connected to the clamping drive motor, wherein the gear and rack mechanism is drivenly connected to the first connecting section and the second connecting section.
[0026] Preferably, the base positioning device further includes a base transmission positioning component, which includes a positioning block and a block driving device disposed on one side of the connecting section.
[0027] Preferably, the base positioning device further includes: a contact positioning assembly; the contact positioning assembly includes: a positioning clamp, a clamp positioning drive device, and a clamp lateral movement drive device.
[0028] Preferably, in the transmission direction of the base transmission rail, a semi-finished product pressing mechanism is further provided after the base positioning device.
[0029] This utility model also provides a switch assembly device, including any of the switch component semi-finished product assembly devices described above.
[0030] Compared with the prior art, the switch assembly semi-finished product assembly equipment of this utility model has the following advantages:
[0031] This utility model discloses a semi-finished switch assembly equipment, comprising: a button feeding mechanism, a button pre-assembly mechanism, a station conversion mechanism, a pressure plate feeding mechanism, a pressure plate and button clamping mechanism, a semi-finished product transfer mechanism, and a base feeding mechanism. It can automate the feeding of pressure plates and buttons, as well as the assembly process to the base. It utilizes only three stations to achieve automated assembly of pressure plates and buttons, featuring a simple structure that improves product assembly consistency and efficiency while reducing labor costs. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of the switch assembly semi-finished product assembly equipment according to an embodiment of this utility model;
[0033] Figure 2 This is a schematic diagram of the workstation conversion mechanism according to an embodiment of the present utility model;
[0034] Figure 3 This is a schematic diagram of the structure of the pressure plate feeding device according to an embodiment of the present invention;
[0035] Figure 4 This is a schematic diagram of the structure of the second robotic arm according to an embodiment of the present invention;
[0036] Figure 5 This is a schematic diagram of the structure of the second mechanical claw in an embodiment of this utility model;
[0037] Figure 6 This is a schematic diagram of the structure of the first robotic arm according to an embodiment of the present invention;
[0038] Figure 7 This is a schematic diagram of the structure of the first robotic arm according to an embodiment of the present invention;
[0039] Figure 8 This is a schematic diagram of the button pre-assembly mechanism according to an embodiment of the present invention;
[0040] Figure 9 This is a schematic diagram of the structure of the pressure plate button clamping mechanism according to an embodiment of this utility model;
[0041] Figure 10 This is a schematic diagram of the base positioning device according to an embodiment of the present invention;
[0042] Figure 11 This is a schematic diagram of the base positioning device according to an embodiment of the present invention (from another perspective);
[0043] Figure 12 This is a schematic diagram of the contact positioning assembly according to an embodiment of the present invention;
[0044] Figure 13 This is a schematic diagram of the structure of the semi-finished product transplanting mechanism according to an embodiment of this utility model;
[0045] Figure 14 This is a schematic diagram of the structure of the third mechanical gripper in this embodiment of the present invention;
[0046] Figure 15 This is a schematic diagram of the semi-finished product pressing mechanism according to an embodiment of the present invention;
[0047] Figure 16 This is a schematic diagram of the semi-finished base structure after the pressure plate assembly is completed according to an embodiment of this utility model.
[0048] Figure 1-16 middle:
[0049] Button feeding mechanism 1, button pre-assembly mechanism 2, station conversion mechanism 3, pressure plate feeding mechanism 4, pressure plate button pressing mechanism 5, semi-finished product transfer mechanism 6, base feeding mechanism 7, semi-finished product pressing mechanism 8;
[0050] 11. Feeding device for hopper; 12. First robotic arm; 111. Flexible vibrating plate for button; 112. Button hopper; 121. First robotic arm; 122. First robotic gripper; 1220. Main support for first gripper; 1221. Secondary support for first gripper; 1222. First gripper drive device; 1223. Feeding gripper; 1224. First flipping drive device; 1227. Flipping connector;
[0051] Pre-installed gripper assembly 21, pre-installed transverse assembly 22, pre-installed lifting assembly 23, pre-installed gripper 211, pre-installed gripper drive device 212, pre-installed gripper bracket 213, transverse slide rail 221, transverse slider 222, transverse drive device 223, lifting drive device 231;
[0052] Pressure plate carrier 31, turntable 32, turntable drive device 33, sensor positioning assembly 34, pressure plate positioning groove 311, induction coil 341, groove-shaped photoelectric sensor 342;
[0053] Plate feeding device 41, second robotic arm 42, plate feeding transmission rail 411, non-conforming material discharge channel 412, plate feeding drive device 413, positioning structure 414, second robotic arm 421, second robotic claw 422, second gripper bracket 4221, second gripper 4222, second gripper drive device 4223, gripper positioning component 4224, positioning component body 42241, positioning pressure strip 42242;
[0054] First pressing block 51, first pressing block driving device 52;
[0055] Third robotic arm 61, third robotic claw 62, third gripper 621, third gripper drive device 622, pressure plate top surface positioning block 623, pressure plate side positioning block 624;
[0056] Base transmission rail 70, base positioning device 71, first side rail 70a, second side rail 70b, connecting section 711, lifting drive device 712, clamping positioning drive device 713, base transmission positioning assembly 714, contact positioning assembly 715, first connecting section 711a, second connecting section 711b, first lifting drive device 7121, second lifting drive device 7122, clamping drive motor 7131, gear and rack mechanism 7132, positioning block 7141, block drive device 7142, positioning clamping bar 7151, clamping bar positioning drive device 7152, clamping bar lateral movement drive device 7153;
[0057] Semi-finished product pressing mechanism 8, semi-finished product pressing block driving device 81, semi-finished product pressing block 82;
[0058] Pressure plate A1, button A2, base A3. Detailed Implementation
[0059] The following embodiments, in conjunction with the accompanying drawings, further illustrate the specific implementation of the switch assembly semi-finished product assembly equipment of this utility model. The switch assembly semi-finished product assembly equipment of this utility model is not limited to the descriptions in the following embodiments.
[0060] The switch assembly equipment in this embodiment is mainly for assembling the moving contact button of a single-pole switch or a double-pole switch.
[0061] like Figure 1 As shown, this utility model provides a switch component semi-finished product assembly equipment, including: a button feeding mechanism 1, a button pre-assembly mechanism 2, a station conversion mechanism 3, a pressure plate feeding mechanism 4, a pressure plate button pressing mechanism 5, a semi-finished product transfer mechanism 6, and a base feeding mechanism 7.
[0062] Among them, such as Figure 2 As shown, the station conversion mechanism 3 is provided with at least three stations. The station conversion mechanism 3 is provided with a pressure plate carrier 31 corresponding to the position of each station. The pressure plate carrier 31 is provided with a pressure plate positioning groove 311 adapted to the shape of the button. The station conversion mechanism 3 converts each station, so that the pressure plate carrier 31 of the first station is converted to the second station, and the pressure plate carrier 31 of the second station is converted to the third station. The station conversion is a cyclical process. After converting to the last station, it will return to the first station, so that the pressure plate A1 and the pressure plate assembly with the button A2 are assembled or moved by different processes through the pressure plate carrier 31 during the station conversion process.
[0063] Furthermore, the platen feeding mechanism 4 is used to send the platen A1 to the platen carrier 31 at the first station. The receiving position of the button pre-assembly mechanism 2 is set corresponding to the discharge end of the button feeding mechanism 1, and is used to receive the button A2. The pre-assembly position of the button pre-assembly mechanism 2 is set corresponding to the first station of the station conversion mechanism 3, and is used to install the button A2 onto the platen A1 at the first station. The platen button pressing mechanism 5 is set corresponding to the second station position of the station conversion mechanism 3, and is used to press the button A2 into the platen A1 converted to the second station to form a platen assembly. The semi-finished product transfer mechanism 6 is set corresponding to the third station of the station conversion mechanism 3, and is used to grab the platen assembly converted to the third station and assemble it onto the base A3 of the base feeding mechanism 7.
[0064] Furthermore, the base loading mechanism 7 includes a base transmission rail 70 and a base positioning device 71 disposed at the pressure plate assembly mounting position, which is used to position the base A3 at the pressure plate assembly mounting position so that the semi-finished product transfer mechanism 6 can install the pressure plate assembly onto the base A3.
[0065] like Figure 1 and Figure 2 As shown, the workstation switching mechanism 3 includes: a turntable 32, a turntable drive device 33 disposed at the bottom of the turntable 32, and a sensor positioning component 34. The sensor positioning component 34 consists of an induction coil 341 and a slotted photoelectric sensor 342, used to detect the position of the turntable 32 and send a signal to the turntable drive device 33 for position control. The multiple workstations are arranged in a ring around the edge of the turntable 32, which reduces the overall length of the equipment. The turntable 32 can be an indexing plate, rotating at a preset angle each time. In this embodiment, it rotates 90 degrees each time, enabling the switching of four workstations. Based on the requirements of this embodiment, one workstation can be left unused. In this embodiment, each workstation is set based on the position of each component. For example, the first workstation is set based on the position of the platen loading, the second workstation is set based on the position of the platen pressing with the button, and the third workstation is set based on the position of the platen assembly installation. There is an unused workstation between the first and second workstations.
[0066] In this embodiment, as Figure 1 , 3 As shown in Figure 5, the platen feeding mechanism 4 includes a platen feeding device 41 and a second robotic arm 42. The platen feeding device 41 feeds material from the outside and transports the platen to the vicinity of the turntable 32, and the second robotic arm 42 feeds material at the discharge end of the platen feeding device 41.
[0067] like Figure 3As shown, the pressure plate feeding device 41 includes a pressure plate feeding transmission rail 411 and a pressure plate feeding drive device 413. The pressure plate feeding transmission rail 411 can be a belt transmission rail, consisting of side rails on both sides and a belt in the middle. A corresponding positioning structure 414 is provided at the discharge end of the pressure plate feeding transmission rail 411 to position the pressure plate A1 so that the second robot arm 42 can pick up the material. The pressure plate feeding drive device 413 can be a synchronous belt drive device, and a non-conforming material discharge channel 412 is also provided at the discharge end.
[0068] like Figure 4 and Figure 5 As shown, the second robotic arm 42 includes a second robotic arm 421 and a second robotic gripper 422 connected to the second robotic arm 421. The second robotic gripper 422 includes a second gripper bracket 4221, a second gripper 4222, and a second gripper drive device 4223. The second gripper drive device 4223 is fixed on the second gripper bracket 4221, and the second gripper 4222 is connected to the second gripper drive device 4223 in a transmission connection.
[0069] Furthermore, the second mechanical gripper 422 also includes a gripper positioning component 4224, which is fixedly disposed relative to the second gripper bracket 4221. The gripper positioning component 4224 includes a positioning component body 42241 and two spaced positioning pressure strips 42242, which are respectively disposed at the two clamping ends of the pressure plate A1. By using the positioning pressure strips 42242, deformation of the pressure plate A1 can be avoided when the second gripper 4222 grips the pressure plate A1 due to the clamping force of the second gripper 4222.
[0070] In this embodiment, as Figure 1 and Figure 6 , 7 As shown, the button feeding mechanism 1 includes a hopper feeding device 11 and a first robotic arm 12. The hopper feeding device 11 includes a flexible button vibrating plate 111 and a button hopper 112. The button hopper 112 is responsible for feeding the buttons. The flexible button vibrating plate 111 positions the buttons by vibration. Vision software automatically identifies buttons that meet the status characteristics and sends a signal to the first robotic arm 12. The first robotic arm 12 grasps the buttons according to the position identified by the vision software.
[0071] Furthermore, the first robotic arm 12 includes a first robotic arm 121 and a first robotic gripper 122 connected to the first robotic arm 121. The first robotic arm 121 is mainly responsible for swing arm control to realize the transfer of the button feeding mechanism 1 from the button to the first workstation. The first robotic gripper 122 is responsible for gripping and releasing the button A2. The first robotic gripper 122 includes a first gripper main support 1220, a first gripper secondary support 1221, a first gripper drive device 1222, a feeding gripper 1223, and a first flipping drive device 1224. The first gripper secondary support 1221 is hinged to the first gripper main support 1220. The first gripper drive device 1222 is fixed on the first gripper secondary support 1221. The feeding gripper 1223 is drivenly connected to the first gripper drive device 1222. The first gripper secondary support 1221 is provided with a flipping connector 1227 that is drivenly connected to the cylinder rod of the first flipping drive device 1224. In this embodiment, both the first gripper drive device 1222 and the first flipping drive device 1224 can be driven by cylinders.
[0072] Furthermore, since the button is in a flat position when it is picked up, the feeding gripper 1223 also grips it in a flat position, as shown in the reference. Figure 1 and Figure 5 As shown, the pressure plate A1 is set flat in the pressure plate positioning groove 311. Therefore, only vertically set buttons can be installed. Thus, the first flipping drive device 1224 and the hinged feeding gripper 1223 can be flipped 90° to adjust the posture of the button, thereby realizing the assembly of the button in subsequent processes.
[0073] In this embodiment, as Figure 8As shown, the button pre-assembly mechanism 2 includes: a pre-assembly gripper assembly 21, a pre-assembly transverse assembly 22, and a pre-assembly lifting assembly 23. The pre-assembly gripper assembly 21 includes: a pre-assembly gripper 211, a pre-assembly gripper drive device 212, and a pre-assembly gripper bracket 213. The pre-assembly gripper 211 is operatively connected to the pre-assembly gripper drive device 212, and the pre-assembly gripper drive device 212 is fixed on the pre-assembly gripper bracket 213. The pre-assembly transverse assembly 22 includes: a transverse slide rail 221, a transverse slider 222, and a transverse drive device 223. The pre-assembly lifting assembly 23 includes: a lifting drive device 231. The pre-assembly gripper bracket 213 is operatively connected to the pre-assembly lifting assembly 23, and the lifting drive device 231 is fixed on the transverse slider 222. The pre-installed gripper 211 grips the two sides of button A2, while the feeding gripper 1223 grips the other two sides. The different gripping directions allow for connection between the two grippers. The pre-installed gripper 211 picks up the button from the feeding gripper 1223, and then the pre-installed lateral movement assembly 22 drives the pre-installed gripper 211 to move laterally above the pressure plate positioning groove 311 of the first station, aligning button A2 with the button mounting position on the pressure plate A1. The pre-installed lifting assembly 23 then drives the pre-installed gripper 211 to descend, completing the pre-installation of the button.
[0074] Because the button is gripped by claws, significant downward pressure cannot be applied during pre-installation to ensure proper placement. Therefore, if... Figure 1 and Figure 9 As shown, a pressure plate button clamping mechanism 5 is provided at the second work station. Specifically, the button clamping mechanism 5 includes: a first pressure block 51 disposed at the second work station corresponding to the pressure plate carrier 31 above it, and a first pressure block driving device 52 connected to the first pressure block 51. The first pressure block 51 is configured to correspond to the shape of the pressure plate A1 and to correspond to the installation position of the button A2. The first pressure block driving device 52 can be driven by a cylinder.
[0075] like Figure 1 and 10 As shown in Figure 11, the base positioning device 71 includes: a connecting section 711 disposed on the base transmission rail 70 and a lifting drive device 712 disposed below the connecting section 711. The base transmission rail 70 includes a first side rail 70a and a second side rail 70b on both sides and a belt (not shown in the figure) located between the two. When the base A3 is driven to the position by the belt, it is lifted away from the belt by the lifting device 712 to achieve positioning.
[0076] Furthermore, the connecting section 711 is supported by a connecting section support 717. The lifting drive device 712 includes a first lifting drive device 7121 driven by the support 717 and a second lifting drive device 7122 driven by the connecting section 711. The first lifting device disengages the base A3 from the belt, and the second lifting device 7122 lifts the base A3 to a suitable position. This two-stage lifting allows for better precision control.
[0077] Furthermore, the connecting segment 711 includes a first connecting segment 711a and a second connecting segment 711b that are respectively connected to both sides of the base transmission rail 70. The first connecting segment 711a and the second connecting segment 711b are provided with a clamping and positioning driving device 713, which is used to drive the first connecting segment 711a and the second connecting segment 711b to move relative to each other to achieve clamping and positioning of the base.
[0078] Furthermore, the clamping and positioning drive device 713 includes: a clamping drive motor 7131 and a gear and rack mechanism 7132 that is drivenly connected to the clamping drive motor 7131, wherein the gear and rack mechanism 7132 is drivenly connected to the first connecting section 711a and the second connecting section 711b.
[0079] Furthermore, the base positioning device 71 also includes a base transmission positioning component 714, which includes a positioning block 7141 and a block driving device 7142 disposed on one side of the connecting section 711. Positioning of the base A3 by the positioning block 7141 allows for more precise positioning.
[0080] Furthermore, such as Figure 11 , 12 As shown, when base A3 is transported to the position of base positioning device 71 on the transmission rail, the contacts are already pre-installed. Therefore, the base positioning device 71 also includes a contact positioning assembly 715, which stands the contacts upright so that they can pass through the pre-drilled holes in the pressure plate A1 during subsequent installation. The contact positioning assembly 715 includes a positioning clamping bar 7151, a clamping bar positioning drive device 7152, and a clamping bar lateral movement drive device 7153. The positioning clamping bars 7151 are two bars arranged opposite each other. The clamping bar positioning drive device 7152 can adopt a gripper cylinder structure to realize the relative movement of the positioning clamping bars 7151. The lateral movement drive device 7153 enables the positioning clamping bars 7151 to extend into the base A3 or retract beyond the connecting section 711. The positioning clamping bars 7151 clamp and position the contacts to prevent contact misalignment, thereby facilitating the subsequent installation of the pressure plate.
[0081] Furthermore, such as Figure 13 , 14As shown, the semi-finished product transfer mechanism 6 includes a third robotic arm 61 and a third robotic claw 62 connected to the third robotic arm 61. The third robotic claw 62 includes a third gripper 621, a third gripper drive device 622, a pressure plate top surface positioning block 623, and a pressure plate side edge positioning block 624. The pressure plate top surface positioning block 623 is located within the gripping area of the third gripper 621 corresponding to the position of the button A2. The pressure plate side edge positioning blocks 624 are located on the other two sides of the pressure plate A1. By positioning the pressure plate assembly using the pressure plate top surface positioning block 623 and the pressure plate side edge positioning blocks 624, deformation of the pressure plate assembly and the button dislodging from its original position during the transfer process can be avoided. After the base A3 and its contacts are positioned, the semi-finished product transfer mechanism 6 picks up the pressure plate assembly from the third station and transfers it to the base positioning device 71 (and the pressure plate assembly mounting position).
[0082] In this embodiment, as Figure 1 and Figure 15 As shown, in the transmission direction of the base transmission rail 70, a semi-finished product pressing mechanism 8 is also provided after the base positioning device 71. The semi-finished product pressing mechanism 8 includes: a semi-finished product pressing block 82 and a semi-finished product pressing block driving device 81 connected to the semi-finished product pressing block 82.
[0083] Based on the above, this embodiment can also provide a switch assembly device, including any of the switch component semi-finished product assembly devices described above.
[0084] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used during use. They are only for ease of description and do not indicate that the device or component referred to must have a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating relative importance.
[0085] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.
Claims
1. A switch assembly semi-finished product assembly equipment, characterized in that, include: Button feeding mechanism (1), button pre-assembly mechanism (2), station conversion mechanism (3), pressure plate feeding mechanism (4), pressure plate button clamping mechanism (5), semi-finished product transfer mechanism (6), and base feeding mechanism (7). The workstation conversion mechanism (3) is provided with at least three workstations. The workstation conversion mechanism (3) is provided with a pressure plate carrier (31) corresponding to the position of each workstation. The pressure plate carrier (31) cyclically converts between the three workstations. The pressure plate carrier (31) is provided with a pressure plate positioning groove (311) adapted to the shape of the pressure plate. The plate feeding mechanism (4) is used to feed the plate onto the plate carrier (31) at the first station; The receiving position of the button pre-assembly mechanism (2) is set to correspond to the discharge end of the button feeding mechanism (1) for receiving buttons. The pre-assembly position of the button pre-assembly mechanism (2) is set to correspond to the first station of the station conversion mechanism (3) for installing the button onto the pressure plate of the first station. The pressure plate button pressing mechanism (5) is set at the second work position corresponding to the work position conversion mechanism (3), and is used to press the button into the pressure plate that is converted to the second work position to form a pressure plate assembly; The semi-finished product transfer mechanism (6) is set at the third station of the station conversion mechanism (3) and is used to grab the pressure plate assembly converted to the third station and assemble it onto the base of the base loading mechanism (7). The base loading mechanism (7) includes a base transmission rail (70) and a base positioning device (71) provided at the pressure plate assembly mounting position, for positioning the base at the pressure plate assembly mounting position.
2. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, The workstation conversion mechanism (3) includes a turntable (32) and a turntable drive device (33) disposed at the bottom of the turntable (32). The plurality of pressure plate carriers (31) are arranged in a ring on the edge of the turntable (32).
3. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, The button feeding mechanism (1) includes: a hopper feeding device (11) and a first manipulator (12). The first manipulator (12) includes: a first manipulator (121) and a first manipulator claw (122) connected to the first manipulator (121). The first manipulator claw (122) includes: a first claw main support (1220), a first claw secondary support (1221), a first claw drive device (1222), a feeding gripper (1223), and a first flip drive device (1224). The first claw secondary support (1221) is hinged to the first claw main support (1220). The first claw drive device (1222) is fixed on the first claw secondary support (1221). The feeding gripper (1223) is drivenly connected to the first claw drive device (1222). The first claw secondary support (1221) is provided with a flip connector (1227) that is drivenly connected to the cylinder rod of the first flip drive device (1224).
4. The switch assembly semi-finished product assembly equipment as described in claim 3, characterized in that, The button pre-installation mechanism (2) includes: a pre-installation gripper assembly (21), a pre-installation transverse assembly (22), and a pre-installation lifting assembly (23). The pre-installation gripper assembly (21) includes: a pre-installation gripper (211), a pre-installation gripper drive device (212), and a pre-installation gripper bracket (213). The pre-installation gripper (211) is connected to the pre-installation gripper drive device (212) in a transmission connection. The pre-installation gripper drive device (212) is fixed on the pre-installation gripper bracket (213). The pre-installed transverse component (22) includes: transverse slide rail (221), transverse slider (222) and transverse drive device (223), and the pre-installed lifting component (23) includes: lifting drive device (231). The pre-installed gripper bracket (213) is connected to the pre-installed lifting assembly (23) in a transmission connection, and the lifting drive device (231) is fixed on the transverse slider (222).
5. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, The platen feeding mechanism (4) includes: a platen feeding device (41) and a second manipulator (42). The second manipulator (42) includes: a second manipulator (421) and a second manipulator (422) connected to the second manipulator (421). The second manipulator (422) includes: a second gripper bracket (4221), a second gripper (4222) and a second gripper drive device (4223). The second gripper drive device (4223) is fixed on the second gripper bracket (4221), and the second gripper (4222) is connected to the second gripper drive device (4223) in a transmission connection.
6. The switch assembly semi-finished product assembly equipment as described in claim 5, characterized in that, The second mechanical claw (422) further includes a claw positioning component (4224), which is fixedly disposed relative to the second claw bracket (4221). The claw positioning component (4224) includes a positioning component body (42241) and two spaced positioning pressure strips (42242), which are respectively disposed at the two clamping ends of the pressure plate.
7. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, The pressure plate button clamping mechanism (5) includes: a first pressure block (51) disposed on the second station corresponding to the pressure plate carrier (31) above, and a first pressure block drive device (52) connected to the first pressure block (51).
8. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, The semi-finished product transplanting mechanism (6) includes: a third robotic arm (61) and a third robotic claw (62) connected to the third robotic arm (61). The third robotic claw (62) includes: a third gripper (621), a third gripper drive device (622), a pressure plate top surface positioning block (623), and a pressure plate side positioning block (624). The pressure plate top surface positioning block (623) is located in the gripping area of the third gripper (621) corresponding to the button position. The pressure plate side positioning block (624) is located on the other two sides of the pressure plate.
9. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, The base positioning device (71) includes: a connecting section (711) disposed on the base transmission rail (70) and a lifting drive device (712) disposed below the connecting section (711).
10. The switch assembly semi-finished product assembly equipment as described in claim 9, characterized in that, The connecting section (711) is supported by the connecting section support (717), and the lifting drive device (712) includes: a first lifting drive device (7121) that is drivenly connected to the support (717) and a second lifting drive device (7122) that is drivenly connected to the connecting section (711).
11. The switch assembly semi-finished product assembly equipment as described in claim 9, characterized in that, The connecting section (711) includes a first connecting section (711a) and a second connecting section (711b) that are respectively connected to both sides of the base transmission rail (70). The first connecting section (711a) and the second connecting section (711b) are provided with a clamping and positioning driving device (713) for driving the first connecting section (711a) and the second connecting section (711b) to move relative to each other to achieve clamping and positioning of the base.
12. The switch assembly semi-finished product assembly equipment as described in claim 11, characterized in that, The clamping and positioning drive device (713) includes: a clamping drive motor (7131) and a gear and rack mechanism (7132) that is drivenly connected to the clamping drive motor (7131). The gear and rack mechanism (7132) is drivenly connected to the first connecting section (711a) and the second connecting section (711b).
13. The switch assembly semi-finished product assembly equipment as described in claim 9, characterized in that, The base positioning device (71) further includes a base transmission positioning component (714), which includes a positioning block (7141) and a block driving device (7142) disposed on one side of the connecting section (711).
14. The switch assembly semi-finished product assembly equipment as described in claim 9, characterized in that, The base positioning device (71) further includes: a contact positioning assembly (715); the contact positioning assembly (715) includes: a positioning clamp (7151), a clamp positioning drive device (7152), and a clamp transverse movement drive device (7153).
15. The switch assembly semi-finished product assembly equipment as described in claim 1, characterized in that, In the transmission direction of the base transmission rail (70), a semi-finished product pressing mechanism (8) is also provided after the base positioning device (71).
16. A switch assembly device, characterized in that, Including the switch assembly equipment as described in any one of claims 1-15.