An easily installed solar photovoltaic module

By using a worm gear drive and a bidirectional threaded rod structure for the installation assembly, the problems of low installation efficiency and safety risks of traditional photovoltaic modules are solved, enabling rapid fixing and convenient disassembly of photovoltaic panels, thus improving installation efficiency and safety.

CN224319278UActive Publication Date: 2026-06-02SHAOXING FX POWER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAOXING FX POWER TECH CO LTD
Filing Date
2025-06-24
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Traditional photovoltaic module installation is inefficient, requires multiple steps, and poses safety risks due to working at heights. Existing snap-on installations are prone to slippage, requiring additional adhesives for fixation and extending installation time.

Method used

The installation assembly, which employs a worm gear drive and a bidirectional threaded rod structure, enables synchronous movement of the clamping blocks. Through the cooperation of the worm gear and the bidirectional threaded rod, the photovoltaic panels can be quickly fixed and disassembled.

Benefits of technology

It improves the installation efficiency of photovoltaic panels, ensures the stability of the installed panels, facilitates maintenance and replacement, and reduces labor costs and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to solar photovoltaic module technical field discloses an easily installed solar photovoltaic module, including reinforcing frame, four support columns are fixedly connected on reinforcing frame, installation component, installation component sets up on four support columns and reinforcing frame, installation component includes support plate, support plate fixedly connected on the upper surface of reinforcing frame, the upper surface fixedly connected with the protection box of support plate, the front and back surface of protection box all are set up with the chute that communicates with its inside, the left side fixedly connected with the installation box of protection box, the inner wall rotationally connected with the two -way screw rod of installation box, through setting installation component, utilize the structure of worm and worm wheel drive and two -way screw rod, realized the synchronous movement of four clamping blocks, need not manual fixation one by one, improved the installation efficiency, and the cooperation of clamping block and first clamping groove, second clamping groove can form stable clamping structure, ensure the firmness after photovoltaic board installation.
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Description

Technical Field

[0001] This utility model belongs to the technical field of solar photovoltaic module equipment, specifically relating to an easy-to-install solar photovoltaic module. Background Technology

[0002] Against the backdrop of global energy transition, the large-scale application of solar photovoltaic systems has placed higher demands on component installation efficiency, structural reliability, and ease of operation and maintenance.

[0003] Traditional photovoltaic (PV) modules are mostly installed using bolts, requiring multiple steps such as drilling, positioning, and tightening bolts one by one. For example, installing a single standard PV panel (1.6m x 1m) takes 15-20 minutes and requires at least two workers. For tens of thousands of modules in a large-scale PV power plant, the installation process alone can take months, with labor costs accounting for 15%-20% of the total project investment. Furthermore, in high-altitude work scenarios (such as rooftop installation), bolt installation carries the risk of falling, further increasing safety costs. Some existing technologies attempt to use snap-on quick installation, but these snaps are mostly single-sided elastic structures, prone to slippage under strong wind loads, requiring additional adhesive for fixation, which actually prolongs the installation time. Therefore, an easy-to-install solar PV module is needed. Summary of the Invention

[0004] The present invention aims to solve the technical problems existing in the prior art and provide an easy-to-install solar photovoltaic module.

[0005] The above-mentioned technical problems of this utility model are mainly solved by the following technical solution: an easy-to-install solar photovoltaic module, including a reinforcing frame, on which four support columns are fixedly connected;

[0006] The mounting components are set on four support columns and a reinforcing frame. The mounting components include a support plate, which is fixedly connected to the upper surface of the reinforcing frame. A protective box is fixedly connected to the upper surface of the support plate.

[0007] The protective box has grooves on both the front and rear surfaces that communicate with its interior. A mounting box is fixedly connected to the left side of the protective box, and a two-way threaded rod is rotatably connected to the inner wall of the mounting box.

[0008] The right end of the bidirectional threaded rod rotates through into the interior of the protective box and rotates to connect with the inner wall of the protective box. Two movable sleeves are threaded onto the outer wall of the bidirectional threaded rod.

[0009] Both movable sleeves have connecting plates fixedly connected to their front and rear surfaces.

[0010] Preferably, the ends of the four connecting plates away from the movable sleeve slide through the inner walls of the corresponding grooves, and the outer wall of the bidirectional threaded rod is fixedly sleeved with a worm gear.

[0011] The upper surface of the worm wheel is provided with a worm, which meshes with the worm wheel and is rotatably connected to the inner wall of the mounting box.

[0012] Preferably, the front end of the worm gear rotates through the front surface of the mounting box, and a connector is fixedly connected to the front end of the worm gear for connecting with an external drive component.

[0013] Preferably, the mounting assembly further includes two rectangular plates, which are respectively fixedly connected to the upper surfaces of the four support columns;

[0014] The two rectangular plates each have grooves on their opposite sides, and each groove has two movable plates on its inner wall. The four movable plates are fixedly connected to their corresponding connecting plates.

[0015] Preferably, the upper surfaces of the two rectangular plates are provided with two rectangular mounting grooves, and the left and right inner walls of the two grooves are provided with second slots.

[0016] The four second slots are connected to the corresponding rectangular mounting slots.

[0017] Preferably, each of the four second slots has a slidably connected locking block on its inner wall, and the four locking blocks are respectively fixedly connected to the corresponding movable plate.

[0018] Preferably, the inner walls of the four rectangular mounting slots are each fitted with a fixing block, and each of the four fixing blocks has a first slot. The four fixing blocks are slidably engaged into the inner walls of the corresponding first slots.

[0019] Preferably, the upper surface of the protective box is provided with a photovoltaic panel, and the lower surface of the photovoltaic panel is fixedly installed together with four fixing blocks.

[0020] The beneficial effects of this utility model are:

[0021] 1. This easy-to-install solar photovoltaic module, through the setting of installation components, utilizes the structure of worm gear transmission and bidirectional threaded rod to achieve synchronous movement of four locking blocks, eliminating the need for manual fixing one by one, thus improving installation efficiency. Furthermore, the cooperation between the locking blocks and the first and second locking slots can form a stable locking structure, ensuring the firmness of the photovoltaic panel after installation.

[0022] 2. This easy-to-install solar photovoltaic module allows for easy removal of the photovoltaic panel when it needs to be disassembled. The external drive component rotates in the opposite direction, causing the locking block to exit from the first slot, making the photovoltaic panel easy to remove for maintenance and replacement. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the easy-to-install solar photovoltaic module of this utility model;

[0024] Figure 2 This is a schematic diagram of the lower surface of the photovoltaic panel of this utility model;

[0025] Figure 3 This is a schematic diagram of the connection between the support column and the reinforcing frame of this utility model;

[0026] Figure 4 This is a schematic diagram of the connection between the connecting plate and the movable plate of this utility model;

[0027] Figure 5 This is a schematic diagram of the connection between the worm gear and the worm in this utility model;

[0028] Figure 6 This is a schematic diagram of the rectangular mounting groove position of this utility model.

[0029] In the diagram: 1. Photovoltaic panel; 2. Support column; 3. Fixing block; 4. First slot; 5. Support plate; 6. Reinforcing frame; 7. Rectangular plate; 8. Protective box; 9. Mounting box; 10. Connector; 11. Moving plate; 12. Locking block; 13. Groove; 14. Rectangular mounting groove; 15. Connecting plate; 16. Slide groove; 17. Moving sleeve; 18. Bidirectional threaded rod; 19. Worm gear; 20. Worm; 21. Second slot. Detailed Implementation

[0030] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0031] Example: An easy-to-install solar photovoltaic module, such as Figures 1-6 As shown, it includes a reinforcing frame 6, on which four support columns 2 are fixedly connected, and an installation assembly. The installation assembly is set on the four support columns 2 and the reinforcing frame 6. The installation assembly includes a support plate 5, which is fixedly connected to the upper surface of the reinforcing frame 6. A protective box 8 is fixedly connected to the upper surface of the support plate 5.

[0032] The protective box 8 has grooves 16 on both the front and rear surfaces that communicate with its interior. The protective box 8 is fixedly connected to the left side of the mounting box 9, and the inner wall of the mounting box 9 is rotatably connected to a two-way threaded rod 18.

[0033] The right end of the bidirectional threaded rod 18 rotates through into the interior of the protective box 8 and rotates to connect with the inner wall of the protective box 8. Two movable sleeves 17 are threadedly fitted onto the outer wall of the bidirectional threaded rod 18.

[0034] Connecting plates 15 are fixedly connected to the front and rear surfaces of the two movable sleeves 17.

[0035] Furthermore, the ends of the four connecting plates 15 that are away from the movable sleeve 17 slide through the inner walls of the corresponding slide grooves 16, and the outer wall of the bidirectional threaded rod 18 is fixedly sleeved with a worm gear 19.

[0036] The upper surface of the worm gear 19 is provided with a worm 20, which meshes with the worm gear 19 and is rotatably connected to the inner wall of the mounting box 9.

[0037] Furthermore, the front end of the worm gear 20 rotates through the front surface of the mounting box 9, and a connector 10 is fixedly connected to the front end of the worm gear 20. The connector 10 is used to connect with an external drive component.

[0038] Furthermore, the mounting assembly also includes two rectangular plates 7, which are fixedly connected to the upper surfaces of the four support columns 2 respectively;

[0039] The two rectangular plates 7 each have a groove 13 on their opposite sides, and each groove 13 has two movable plates 11 on its inner wall. The four movable plates 11 are fixedly connected to the corresponding connecting plates 15.

[0040] Furthermore, two rectangular mounting grooves 14 are provided on the upper surface of both rectangular plates 7, and second slots 21 are provided on the left and right inner walls of both grooves 13.

[0041] The four second slots 21 are respectively connected to the corresponding rectangular mounting slots 14.

[0042] Furthermore, each of the four second slots 21 has a sliding block 12 connected to its inner wall, and the four blocks 12 are respectively fixedly connected to the corresponding movable plate 11.

[0043] Furthermore, the inner walls of the four rectangular mounting slots 14 are all fitted with fixing blocks 3, and each of the four fixing blocks 3 has a first slot 4. The four locking blocks 12 are respectively slidably engaged into the inner walls of the corresponding first slots 4.

[0044] Furthermore, a photovoltaic panel 1 is provided on the upper surface of the protective box 8, and the lower surface of the photovoltaic panel 1 is fixedly installed together with four fixing blocks 3.

[0045] The principle of this utility model is as follows: When installing the photovoltaic panel 1, first fix the four support columns 2 in the designated position, then take out the photovoltaic panel 1 as a whole, put the four fixing blocks 3 into the inner wall of the four rectangular mounting slots 14, and then connect the rotating end of the external drive component to the connector 10.

[0046] When the external drive component is started, it drives the connector 10 to rotate, the connector 10 drives the worm 20 to rotate, the worm 20 drives the worm wheel 19 to rotate through meshing with the worm wheel 19, the worm wheel 19 drives the bidirectional threaded rod 18 to rotate, and the bidirectional threaded rod 18 drives the two moving sleeves 17 to move in opposite directions along the axial direction of the bidirectional threaded rod 18 through the positive and negative threads on the outer wall.

[0047] Among them, the movable sleeve 17 drives the four connecting plates 15 to slide in the slide groove 16, the connecting plate 15 drives the movable plate 11 to slide in the groove 13, and the movable plate 11 drives the locking block 12 to slide along the inner wall of the second locking groove 21. When the two movable sleeves 17 move towards each other, the locking block 12 gradually slides into the corresponding first locking groove 4.

[0048] When the card block 12 is fully engaged in the inner wall of the first card slot 4, the four fixing blocks 3 are clamped in the rectangular mounting slot 14, thereby fixing the photovoltaic panel 1 to the upper surface of the two rectangular plates 7, and completing the rapid installation of the photovoltaic panel 1.

[0049] Among them, by setting up the installation components, the worm gear 20 and worm wheel 19 are used to drive the structure of the bidirectional threaded rod 18, which realizes the synchronous movement of the four locking blocks 12. There is no need to manually fix them one by one, which improves the installation efficiency. Moreover, the cooperation between the locking blocks 12 and the first locking slot 4 and the second locking slot 21 can form a stable locking structure, ensuring the firmness of the photovoltaic panel 1 after installation.

[0050] When it is necessary to remove the photovoltaic panel 1, the external drive component rotates in the opposite direction, causing the locking block 12 to exit from the first slot 4, so that the photovoltaic panel 1 can be easily removed, which is convenient for maintenance and replacement.

[0051] The protective box 8 protects the internal transmission components, reducing the corrosion of components such as the bidirectional threaded rod 18 and the movable sleeve 17 by dust and rainwater, thus extending the service life of the device. At the same time, the slide groove 16 provides a sliding guide for the connecting plate 15, ensuring the stability of the movement process.

[0052] Structural Description:

[0053] Rectangular plate 7

[0054] Function: Supports the bottom of photovoltaic panel 1 and provides an interface for mounting block 3.

[0055] Key structures:

[0056] Groove 13: accommodates the movable plate 11 and provides it with sliding space.

[0057] Rectangular mounting slots 14 (2 on each of the upper surfaces): used to place fixing blocks 3, with the slot walls engaging with the fixing blocks 3.

[0058] Related components: The bottom is fixedly connected to the support column 2, and the top supports the photovoltaic panel 1.

[0059] Mobile board 11

[0060] Function: Connects the connecting plate 15 and the card block 12, and transmits horizontal displacement to the card block 12.

[0061] Range of motion: Slides horizontally within the groove 13 of the rectangular plate 7, guided by the second slot 21.

[0062] Card Block 12

[0063] Function: Insert into the first slot 4 of the fixing block 3 to quickly lock or release the photovoltaic panel 1.

[0064] Movement path: Slide along the second slot 21 of the rectangular plate 7. One end of the slot is connected to the rectangular mounting slot 14, and the other end restricts the travel of the block.

[0065] Fixed block 3

[0066] Function: As a connecting medium between photovoltaic panel 1 and rectangular plate 7, it is fixed by engaging with and securing to the card block 12 through the first card slot 4.

[0067] Installation method: The bottom is embedded in a rectangular mounting groove 14, and the top is fixed with bolts or glued to the lower surface of the photovoltaic panel 1.

[0068] First slot 4

[0069] Function: When used in conjunction with the locking block 12, it forms a mechanical locking structure to limit the horizontal displacement of the fixed block 3.

[0070] Second slot 21

[0071] Function: Provides a sliding guide for the card block 12 to ensure that the card block is accurately inserted into or removed from the first card slot 4.

[0072] Location: Located on the left and right inner walls of the groove 13 of the rectangular plate 7, connected to the rectangular mounting groove 14.

[0073] Finally, it should be noted that the above embodiments are merely representative examples of this utility model. Obviously, this utility model is not limited to the above embodiments and can have many variations. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model should be considered to fall within the protection scope of this utility model.

Claims

1. An easy-to-install solar photovoltaic module, characterized in that, include: The reinforcement frame (6) has four support columns (2) fixedly connected to it; The mounting components are set on four support columns (2) and a reinforcing frame (6). The mounting components include a support plate (5), which is fixedly connected to the upper surface of the reinforcing frame (6). A protective box (8) is fixedly connected to the upper surface of the support plate (5). Among them, the front and rear surfaces of the protective box (8) are provided with sliding grooves (16) that communicate with the interior. The left side of the protective box (8) is fixedly connected to the mounting box (9), and the inner wall of the mounting box (9) is rotatably connected to a two-way threaded rod (18). The right end of the bidirectional threaded rod (18) rotates through the interior of the protective box (8) and rotates to connect with the inner wall of the protective box (8). The outer wall of the bidirectional threaded rod (18) is threaded with two movable sleeves (17). Among them, the front and rear surfaces of the two movable sleeves (17) are fixedly connected with connecting plates (15). The four connecting plates (15) slide through the inner wall of the corresponding groove (16) at the end away from the movable sleeve (17), and the outer wall of the bidirectional threaded rod (18) is fixedly sleeved with a worm gear (19). Among them, the upper surface of the worm wheel (19) is provided with a worm (20), the worm (20) and the worm wheel (19) mesh together, and the worm (20) is rotatably connected to the inner wall of the mounting box (9); The mounting assembly also includes two rectangular plates (7), which are fixedly connected to the upper surfaces of the four support columns (2); Among them, the opposite surfaces of the two rectangular plates (7) are provided with grooves (13), and the inner walls of the two grooves (13) are provided with two movable plates (11). The four movable plates (11) are respectively fixedly connected to the corresponding connecting plates (15). Two rectangular mounting grooves (14) are provided on the upper surface of the two rectangular plates (7), and a second slot (21) is provided on the left and right inner walls of the two grooves (13). Each of the four second slots (21) has a sliding block (12) connected to its inner wall, and the four blocks (12) are fixedly connected to the corresponding movable plates (11); Among them, the four second slots (21) are respectively connected to the corresponding rectangular mounting slots (14); The inner walls of the four rectangular mounting slots (14) are all fitted with fixing blocks (3), and each of the four fixing blocks (3) has a first slot (4). The four locking blocks (12) slide into the inner walls of the corresponding first slots (4). The upper surface of the protective box (8) is provided with a photovoltaic panel (1), and the lower surface of the photovoltaic panel (1) is fixedly installed together with four fixing blocks (3).

2. The easy-to-install solar photovoltaic module according to claim 1, characterized in that: The front end of the worm (20) rotates through the front surface of the mounting box (9), and the front end of the worm (20) is fixedly connected to a connector (10), which is used to connect with an external drive component.