An automatic waxing device

Abstract

The utility model provides a kind of automatic waxing device, including support, lifting mechanism, rotating mechanism, waxing mechanism, the lifting mechanism is located in the middle part of support, its output end is equipped with rotating mechanism, and lifting mechanism is used to drive the mould core on rotating mechanism to move to waxing station, the rotating mechanism is used to position and drive mould core rotation, the waxing mechanism is equipped in support upper end, above rotating mechanism, including waxing head, translation module, the output end of translation module is equipped with waxing head, can drive waxing head to move along mould core axial direction. The utility model can automatically wax, and it is even, comprehensive to the waxing of mould core surface, improves waxing efficiency and waxing quality.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and in particular to an automatic waxing device. Background Technology

[0002] After production, flexible materials such as fabric are rolled up onto a roller-type die core to facilitate transportation and storage. However, friction occurs between the die core and the fabric during the initial rolling process, which can easily damage the fabric surface. Therefore, to avoid initial damage, wax is applied to the die core surface. Currently, waxing is generally done manually, but manual waxing is inefficient, results in uneven waxing with missed areas, and poor waxing quality, thus affecting the winding efficiency and quality of flexible materials such as fabric. Utility Model Content

[0003] The present invention aims to provide an automatic waxing device to overcome the shortcomings of the prior art.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: an automatic waxing device, including a support, a lifting mechanism, a rotating mechanism, and a waxing mechanism. The lifting mechanism is located in the middle of the support, and its output end is provided with a rotating mechanism. The lifting mechanism is used to drive the mold core on the rotating mechanism to move to the waxing station. The rotating mechanism is used to position and drive the mold core to rotate. The waxing mechanism is located at the upper end of the support, above the rotating mechanism, and includes a waxing head and a translation module. The output end of the translation module is provided with a waxing head, which can drive the waxing head to move along the mold core axis.

[0005] Furthermore, in the aforementioned automatic waxing device, the lifting mechanism includes a mounting plate, a lifting cylinder, and guide rods. The mounting plate is fixedly connected to the support via a mounting seat located inside the support. The lifting cylinder is installed in the middle of the mounting plate, and its output end is provided with a lifting seat. Multiple guide rods are provided, arranged around the lifting cylinder. The top of the guide rod is connected to the lifting seat, and the lower end is inserted into the guide sleeve on the mounting plate and slidably connected to the guide sleeve.

[0006] Furthermore, in the aforementioned automatic waxing device, the rotating mechanism is mounted on a lifting base and includes a drive plate and a rotating drive assembly. Two symmetrically arranged rotating side plates are mounted above the lifting base. There are four drive plates, arranged symmetrically in pairs on the upper part of the rotating side plates, with the two drive plates in each group arranged side by side at intervals. The rotating drive assembly is used to drive the two groups of drive plates to rotate synchronously.

[0007] Furthermore, in the aforementioned automatic waxing device, the rotary drive assembly includes a rotating shaft, a servo motor, a main synchronous pulley, a slave synchronous pulley, a first transmission synchronous pulley, and a second transmission synchronous pulley. The rotating shaft is located above the lifting seat and is rotatably connected to the lifting seat via a bearing seat. The servo motor is located on one side of the lifting seat, and its output end is equipped with a main synchronous pulley. The slave synchronous pulley is located in the middle of the rotating shaft and is belt-driven connected to the main synchronous pulley via a first transmission belt. Each end of the rotating shaft is equipped with a first transmission synchronous pulley. The drive disc is located at one end of the drive shaft, and the other end of the drive shaft is equipped with a second transmission synchronous pulley corresponding to the drive disc. The drive shaft is located at the upper end of the rotating side plate and is rotatably connected to the rotating side plate via a bearing. Each first transmission synchronous pulley is belt-driven connected to the two second transmission synchronous pulleys of each set of drive discs via a second transmission belt.

[0008] Furthermore, in the aforementioned automatic waxing device, the rotating mechanism further includes two fixed wheels. The two fixed wheels are mounted on the bracket via wheel seats and are positioned directly above the center of the two sets of drive discs. The fixed wheels are rotatably connected to the wheel seats, and the fixed wheels abut against or separate from the mold core located on the drive disc via a lifting mechanism.

[0009] Furthermore, in the aforementioned automatic waxing device, the waxing mechanism further includes a wax box, a translation cylinder, and a second lifting cylinder. The wax box is mounted on a bracket via a wax box mounting base and is located below the waxing head. The translation cylinder is located at the output end of the translation module and is perpendicular to the translation module. The output end of the translation cylinder is equipped with a second lifting cylinder, and the output end of the second lifting cylinder is equipped with a waxing head.

[0010] Furthermore, in the aforementioned automatic waxing device, the waxing mechanism further includes a rotary cylinder, which is located between the translation cylinder and the lifting cylinder, and is used to drive the waxing head to rotate.

[0011] Furthermore, in the aforementioned automatic waxing device, the waxing head includes an upper waxing plate, a lower waxing plate, and a waxing sponge. The lower waxing plate is located below the upper waxing plate, and sliding rods are provided on both sides of the lower waxing plate, which are slidably connected to the upper waxing plate through the sliding rods. A spring is sleeved on the outside of the sliding rods and located between the upper waxing plate and the lower waxing plate. The waxing sponge is located below the lower waxing plate.

[0012] Furthermore, in the aforementioned automatic waxing device, one end of the wax box mounting base is provided with a wax box support base. The upper end of the wax box support base is provided with multiple positioning blocks in the circumferential direction. Each positioning block is provided with a positioning rod threadedly connected to it. The wax box is placed on the wax box support base, and the outer circumference of the wax box is provided with multiple fixing plates corresponding to the positioning blocks. The wax box is fixedly connected to the wax box support base through the cooperation of the fixing plates and the positioning rods.

[0013] Furthermore, in the aforementioned automatic waxing device, a heating rod is provided below the wax box. The heating rod is mounted on the wax box support base and is used to heat the wax box. A thermocouple is also provided on one side of the heating rod to control the opening and closing of the heating rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are: this utility model can automatically apply wax, and the wax application on the mold core surface is uniform and comprehensive, which improves the waxing efficiency and waxing quality. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the automatic waxing device of this utility model;

[0017] Figure 2 This is a schematic diagram of the lifting mechanism and rotating mechanism of the automatic waxing device of this utility model;

[0018] Figure 3 This is a partial schematic diagram of the waxing mechanism of the automatic waxing device of this utility model;

[0019] Figure 4 This is a schematic diagram of the wax box of the automatic waxing device of this utility model;

[0020] In the diagram: 1. Bracket;

[0021] 2. Lifting mechanism; 21. Mounting support plate; 22. Lifting cylinder one; 23. Guide rod; 24. Lifting seat;

[0022] 3. Rotating mechanism; 31. Drive disk; 32. Rotating drive assembly; 321. Rotating shaft; 322. Servo motor; 323. Main synchronous pulley; 324. Slave synchronous pulley; 325. Transmission synchronous pulley one; 326. Transmission synchronous pulley two; 327. Drive shaft; 33. Rotating side plate; 34. Fixed wheel; 35. Wheel seat

[0023] 4. Waxing Mechanism; 41. Waxing Head; 411. Upper Waxing Plate; 412. Lower Waxing Plate; 413. Waxing Sponge; 414. Slide Rod; 415. Spring; 42. Translation Module; 43. Wax Box; 431. Wax Box Mounting Base; 432. Wax Box Support Base; 433. Positioning Block; 434. Positioning Rod; 435. Fixing Plate; 436. Heating Rod; 44. Translation Cylinder; 45. Lifting Cylinder II; 46. Rotary Cylinder;

[0024] 5. Mold core. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] like Figure 1-4 As shown, an automatic waxing device includes a support 1, a lifting mechanism 2, a rotating mechanism 3, and a waxing mechanism 4. The lifting mechanism 2 is located in the middle of the support 1, and its output end is provided with the rotating mechanism 3. The lifting mechanism 2 is used to drive the mold core 5 on the rotating mechanism 3 to move to the waxing station. The rotating mechanism 3 is used to position and drive the mold core 5 to rotate. The waxing mechanism 4 is located at the upper end of the support 1, above the rotating mechanism 3, and includes a waxing head 41 and a translation module 42. The output end of the translation module 42 is provided with the waxing head 41, which can drive the waxing head 41 to move axially along the mold core 5. In this embodiment, the translation module 42 is a linear module, but it is not limited to this.

[0028] like Figure 1 As shown, the support 1 is a gantry frame, mainly assembled from aluminum profiles. A detection sensor is provided on one side of the inner side of the support 1 to detect whether it is in place. When the mold core 5 is fed to the rotating mechanism 3, the detection sensor detects that the mold core 5 is in place, the lifting mechanism 2 is started, and the mold core 5 is driven to move up to the waxing station. Then the rotating mechanism 3 and the translation module 42 are started, the mold core 5 rotates, and the waxing head 41 moves along the axial direction of the mold core 5. The rotation and translation speed are controlled so that the waxing head can evenly and comprehensively apply wax to the surface of the mold core, completing the automatic waxing and improving the waxing efficiency and waxing quality.

[0029] like Figure 1 , 2 As shown, the lifting mechanism 2 includes a mounting plate 21, a lifting cylinder 22, and guide rods 23. The mounting plate 21 is fixedly connected to the bracket 1 via a mounting seat located inside the bracket 1. The lifting cylinder 22 is installed in the middle of the mounting plate 21, and its output end is provided with a lifting seat 24. Multiple guide rods 23 are provided and arranged around the lifting cylinder 22. The top of the guide rod 23 is connected to the lifting seat 24, and the lower end is inserted into the guide sleeve on the mounting plate 21 and slidably connected to the guide sleeve.

[0030] like Figure 1 , 2As shown, the rotating mechanism 3 is mounted on the lifting seat 24 and includes a drive disk 31 and a rotating drive assembly 32. Two symmetrically arranged rotating side plates 33 are mounted above the lifting seat 24. There are four drive disks 31, which are symmetrically arranged in pairs on the upper end of the rotating side plates 33. The two drive disks 31 in each group are arranged side by side with intervals. The mold core 5 is placed between the two drive disks 31. The rotating drive assembly 32 is used to drive the two groups of drive disks 31 to rotate synchronously.

[0031] In the above structure, the rotary drive assembly 32 includes a rotating shaft 321, a servo motor 322, a main synchronous pulley 323, a driven synchronous pulley 324, a first transmission synchronous pulley 325, and a second transmission synchronous pulley 326. The rotating shaft 321 is located above the lifting seat 24 and is rotatably connected to the lifting seat 24 via a bearing housing. The servo motor 322 is located on one side of the lifting seat 24, and its output end is equipped with the main synchronous pulley 323. The driven synchronous pulley 324 is located in the middle of the rotating shaft 321 and is belt-driven connected to the main synchronous pulley 323 via a first transmission belt (not shown in the figure). The two sides of the rotating shaft 321... Each end is provided with a first transmission synchronous pulley 325. The drive disk 31 is located at one end of the drive shaft 327. The other end of the drive shaft 327 is provided with a second transmission synchronous pulley 326 corresponding to the drive disk 31. The drive shaft 327 is located at the upper end of the rotating side plate 33 and is rotatably connected to the rotating side plate 33 through a bearing. Each first transmission synchronous pulley 325 is connected to the two second transmission synchronous pulleys 326 of each set of drive disks 31 through a second transmission belt (not shown in the figure). A tensioning pulley for tensioning the second transmission belt is provided between the first transmission synchronous pulley 325 and the second transmission synchronous pulley.

[0032] In addition, such as Figure 1 As shown, the rotating mechanism 3 also includes two fixed wheels 34. The two fixed wheels 34 are mounted on the bracket 1 through wheel seats 35 and are respectively located in the middle position directly above the two sets of drive disks 31. The fixed wheels 34 are rotatably connected to the wheel seats 35, and the fixed wheels 34 abut against or separate from the mold core 5 located on the drive disk 31 through the lifting mechanism 2.

[0033] The servo motor starts (322), driving the main synchronous pulley (323), the driven synchronous pulley (324), and the rotating shaft (321) to rotate. The rotation of the rotating shaft (321) drives the first transmission synchronous pulley (325) at both ends of the rotating shaft (321) to rotate. The rotation of the first transmission synchronous pulley (325) drives the four second transmission synchronous pulleys (326) corresponding to the two sets of drive disks (31) to rotate synchronously, thereby driving the mold core (5) located on the two sets of drive disks (31) to rotate. Before rotation, the upper side of the mold core (5) abuts against the fixed wheel (34), and the end is located between the two drive disks (31) and the fixed wheel (34), ensuring the effective rotation of the mold core (5).

[0034] like Figure 1 , 3As shown, the waxing mechanism 4 also includes a wax box 43, a translation cylinder 44, and a lifting cylinder 45. The wax box 43 is mounted on the bracket 1 via a wax box mounting base 431 and is located below the waxing head 41. The translation cylinder 44 is located at the output end of the translation module 42 and is perpendicular to the translation module 42. The output end of the translation cylinder 44 is equipped with the lifting cylinder 45, and the output end of the lifting cylinder 45 is equipped with the waxing head 41. The translation module 42, the translation cylinder 44, and the lifting cylinder 45 enable the waxing head 41 to move in three directions (XYZ), providing good flexibility and allowing the waxing head to automatically apply wax.

[0035] Example 2

[0036] Based on the structure of Example 1, such as Figure 3 As shown, the waxing mechanism 4 also includes a rotary cylinder 46, which is located between the translation cylinder 44 and the lifting cylinder 45, and is used to drive the waxing head 41 to rotate. The rotary cylinder 45 ensures that the waxing sponge is fully coated with wax.

[0037] like Figure 3 As shown, the waxing head 41 includes an upper waxing plate 411, a lower waxing plate 412, and a waxing sponge 413. The lower waxing plate 412 is located below the upper waxing plate 411, and sliding rods 414 are provided on both sides of the lower waxing plate 412, which are slidably connected to the upper waxing plate 411 through the sliding rods 414. A spring 415 is sleeved on the outside of the sliding rods 414 and located between the upper waxing plate 411 and the lower waxing plate 412. The waxing sponge 413 is located below the lower waxing plate 412. Through the above arrangement, the waxing head and the mold core are elastically connected, which can reduce the impact on the equipment and improve the stability of the equipment.

[0038] like Figure 1 , 4 As shown, the wax box mounting base 431 has a wax box support base 432 at one end. The upper end of the wax box support base 432 has multiple positioning blocks 433 arranged circumferentially. Each positioning block 433 has a positioning rod 434 threadedly connected to it. The wax box 43 is mounted on the wax box support base 432, and the outer periphery of the wax box 43 has multiple fixing plates 435 corresponding to the positioning blocks 433. The wax box 43 is fixedly connected to the wax box support base 432 through the cooperation of the fixing plates 435 and the positioning rods 434. When installing the wax box, place the wax box between the multiple positioning blocks 433 of the wax box support base 432, aligning the fixing plates 435 with the positioning blocks 433. Tighten the positioning rods 434; the positioning rods 434 move towards the wax box 43, securing the wax box 43. Conversely, if the positioning rods 434 are twisted in the opposite direction, they retract outwards, allowing the wax box 43 to be removed.

[0039] In addition, a heating rod 436 is provided below the wax box 43. The heating rod 436 is mounted on the wax box support 432 and is used to heat the wax box 43. A thermocouple is also provided on one side of the heating rod 436. The thermocouple detects the temperature of the wax box 43 and controls the opening and closing of the heating rod 436.

[0040] The working principle of this utility model is as follows: After the mold core 5 is loaded onto the drive plate 31, the lifting mechanism 2 starts to drive the rotating mechanism 3 to rise to the waxing station, and the mold core 5 rises to abut against the fixed wheel 34 directly above; then the translation module 42, translation cylinder 44, and lifting cylinder 45 are activated, the waxing head 41 moves into the wax box 43, allowing the waxing sponge 413 to fully contact the upper surface of the wax in the wax box 43, and the rotating cylinder 46 is activated to drive the waxing sponge 413 to rotate, so that the sponge is fully coated with wax; After waxing is completed, the waxing head 41 is removed from the wax box 43 and reset to the initial waxing point at one end of the mold core 5. The lifting cylinder 45 descends, the waxing sponge 413 is pressed onto the mold core 5, the rotating mechanism 3 is started, and the mold core 5 is rotated. At the same time, the translation module 42 drives the waxing head 41 to translate along the axial direction of the mold core 5, so that the waxing head can apply wax to the surface of the mold core. After waxing is completed, the waxing head 41 is reset back to the initial waxing point, the lifting mechanism 2 descends, the rotating mechanism 3 returns to the starting position, the mold core 5 can be unloaded, and the automatic waxing is completed.

[0041] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic waxing device, characterized in that: The device includes a support frame, a lifting mechanism, a rotating mechanism, and a waxing mechanism. The lifting mechanism is located in the middle of the support frame, and its output end is equipped with a rotating mechanism. The lifting mechanism is used to drive the mold core on the rotating mechanism to move to the waxing station. The rotating mechanism is used to position and drive the mold core to rotate. The waxing mechanism is located at the upper end of the support frame, above the rotating mechanism, and includes a waxing head and a translation module. The output end of the translation module is equipped with a waxing head, which can drive the waxing head to move along the mold core axis.

2. The automatic waxing device according to claim 1, characterized in that: The lifting mechanism includes a mounting plate, a lifting cylinder, and guide rods. The mounting plate is fixedly connected to the bracket via a mounting seat located inside the bracket. The lifting cylinder is installed in the middle of the mounting plate, and its output end is provided with a lifting seat. Multiple guide rods are provided, arranged around the lifting cylinder. The top of the guide rod is connected to the lifting seat, and the lower end is inserted into the guide sleeve on the mounting plate and slidably connected to the guide sleeve.

3. The automatic waxing device according to claim 2, characterized in that: The rotating mechanism is mounted on the lifting seat and includes a drive plate and a rotating drive assembly. Two symmetrically arranged rotating side plates are mounted on the upper part of the lifting seat. There are four drive plates, which are symmetrically arranged in pairs on the upper part of the rotating side plates. The two drive plates in each group are arranged side by side with intervals. The rotating drive assembly is used to drive the two groups of drive plates to rotate synchronously.

4. The automatic waxing device according to claim 3, characterized in that: The rotary drive assembly includes a rotating shaft, a servo motor, a main synchronous pulley, a slave synchronous pulley, a first transmission synchronous pulley, and a second transmission synchronous pulley. The rotating shaft is located above the lifting seat and is rotatably connected to the lifting seat via a bearing seat. The servo motor is located on one side of the lifting seat, and its output end is equipped with a main synchronous pulley. The slave synchronous pulley is located in the middle of the rotating shaft and is belt-driven connected to the main synchronous pulley via a first transmission belt. Each end of the rotating shaft is equipped with a first transmission synchronous pulley. The drive disc is located at one end of the drive shaft, and the other end of the drive shaft is equipped with a second transmission synchronous pulley corresponding to the drive disc. The drive shaft is located at the upper end of the rotating side plate and is rotatably connected to the rotating side plate via a bearing. Each first transmission synchronous pulley is belt-driven connected to the two second transmission synchronous pulleys of each set of drive discs via a second transmission belt.

5. The automatic waxing device according to claim 3, characterized in that: The rotating mechanism also includes two fixed wheels, which are mounted on the bracket via wheel seats and positioned directly above the center of the two sets of drive discs. The fixed wheels are rotatably connected to the wheel seats, and the fixed wheels abut against or separate from the mold core located on the drive disc via a lifting mechanism.

6. The automatic waxing device according to claim 1, characterized in that: The waxing mechanism also includes a wax box, a translation cylinder, and a second lifting cylinder. The wax box is mounted on the bracket via a wax box mounting base and is located below the waxing head. The translation cylinder is located at the output end of the translation module and is perpendicular to the translation module. The output end of the translation cylinder is equipped with a second lifting cylinder, and the output end of the second lifting cylinder is equipped with a waxing head.

7. The automatic waxing device according to claim 6, characterized in that: The waxing mechanism also includes a rotary cylinder, which is located between the translation cylinder and the lifting cylinder, and is used to drive the waxing head to rotate.

8. The automatic waxing device according to claim 1 or 7, characterized in that: The waxing head includes an upper waxing plate, a lower waxing plate, and a waxing sponge. The lower waxing plate is located below the upper waxing plate, and sliding rods are provided on both sides of the lower waxing plate. The lower waxing plate is slidably connected to the upper waxing plate through the sliding rods. A spring is sleeved on the outside of the sliding rods between the upper waxing plate and the lower waxing plate. The waxing sponge is located below the lower waxing plate.

9. The automatic waxing device according to claim 6, characterized in that: The wax box mounting base has a wax box support base at one end. The upper end of the wax box support base is provided with multiple positioning blocks in the circumferential direction. The positioning blocks are provided with positioning rods that are threadedly connected to them. The wax box is placed on the wax box support base, and the outer circumference of the wax box is provided with multiple fixing plates that are corresponding to the positioning blocks. The wax box is fixedly connected to the wax box support base through the cooperation of the fixing plates and the positioning rods.

10. The automatic waxing device according to claim 9, characterized in that: A heating rod is provided below the wax box, and the heating rod is located on the wax box support base for heating the wax box.

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