A monolithic ferrite core cleaning device for preventing damage from collision

By introducing a flipping mechanism into the ultrasonic cleaner, the stacking of ferrite cores is prevented, thus solving the problems of incomplete cleaning and collision damage, achieving efficient cleaning results and improved quality.

CN224321967UActive Publication Date: 2026-06-05JIANGMEN FENGGUAN NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGMEN FENGGUAN NEW MATERIAL CO LTD
Filing Date
2025-05-26
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing continuous ferrite core cleaning devices cannot thoroughly clean the bottom surface, and in single-unit cleaning devices, the cores are prone to stacking and collision damage, affecting quality and mass production.

Method used

The ultrasonic cleaning machine is equipped with a flipping mechanism, including an active roller and a support roller. The drive motor drives the friction wheel to rotate, preventing the magnetic cores from stacking. The retaining ring prevents collisions, and the ultrasonic cleaning process achieves thorough cleaning.

Benefits of technology

It effectively prevents ferrite cores from being damaged by collisions during the cleaning process, improves cleaning quality, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single formula anticollision damage's ferrite core cleaning device, including ultrasonic cleaner, the inside of ultrasonic cleaner places a cleaning frame, the cleaning frame is installed with a plurality of turnover mechanism, the turnover mechanism includes initiative roll and support roll, the outside of ultrasonic cleaner is installed with a plurality of drive motor, the end of initiative roll is equipped with first friction wheel, the motor shaft of drive motor is connected with the second friction wheel corresponding with first friction wheel, the outside of initiative roll is equipped with a plurality of first check ring, support roll is equipped with a plurality of second check ring corresponding with first check ring. The utility model discloses convenient to use, and the ferrite core is placed between initiative roll and support roll, and initiative roll rotation realizes the turnover of ferrite core, and first check ring and second check ring prevent ferrite core from stacking together, avoid the collision damage between ferrite core, improve the quality of ferrite core, be favorable to mass production.
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Description

Technical Field

[0001] This utility model relates to the field of ferrite core cleaning technology, specifically to a single-unit anti-collision damage ferrite core cleaning device. Background Technology

[0002] Ferrite cores are high-frequency magnetic materials. Inductors or transformers can be made by winding coils around ferrite cores, and they are widely used in instruments, communication equipment, and household appliances to increase permeability and improve inductance quality factor. To ensure the cleanliness of ferrite cores after production, they usually need to be cleaned, thus requiring cleaning equipment. However, existing continuous ferrite core cleaning equipment cannot clean the bottom surface of the ferrite cores, resulting in incomplete cleaning and affecting cleaning quality. Existing single-unit ferrite core cleaning equipment tends to cause ferrite cores to stack together during cleaning, leading to collision damage and affecting the quality of the ferrite cores, which is detrimental to mass production. Therefore, to avoid the shortcomings of existing technologies, it is necessary to improve them. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings and deficiencies in the existing technology and provide a single-unit anti-collision damage ferrite core cleaning device.

[0004] This utility model is achieved through the following technical solution:

[0005] A single-unit anti-collision ferrite core cleaning device includes an ultrasonic cleaner. Inside the ultrasonic cleaner is a cleaning frame, which is equipped with several flipping mechanisms. Each flipping mechanism includes a drive roller and a support roller. Several drive motors are mounted on the outside of the ultrasonic cleaner. The end of the drive roller is provided with a first friction wheel. The motor shaft of each drive motor is connected to a second friction wheel corresponding to the first friction wheel. Several first retaining rings are provided on the outside of the drive roller, and several second retaining rings are provided on the support roller corresponding to the first retaining rings.

[0006] Furthermore, the outer side of the drive roller is provided with several raised strips.

[0007] Furthermore, both the first friction wheel and the second friction wheel are provided with several corresponding friction protrusions.

[0008] Furthermore, the outer side of the cleaning frame is provided with several windows, and the top of both the left and right sides of the cleaning frame is provided with a first hand-holding groove.

[0009] Furthermore, a positioning block is provided at the bottom of the cleaning frame, and a positioning frame corresponding to the positioning block is provided on the inner bottom wall of the ultrasonic cleaner.

[0010] Furthermore, the outer side of the cleaning frame is provided with longitudinal guide strips, and the inner side wall of the ultrasonic cleaner is provided with guide grooves corresponding to the guide strips.

[0011] Furthermore, a front baffle is slidably connected to the front side of the cleaning frame, and a second hand-holding groove is provided on the top of the front baffle.

[0012] Furthermore, longitudinal sliding strips are provided on both the left and right sides of the front baffle, and sliding grooves corresponding to the sliding strips are provided on both the left and right inner sides of the cleaning frame.

[0013] Furthermore, both the front side of the drive roller and the rear side of the support roller are provided with stop rollers.

[0014] Furthermore, the ultrasonic cleaner has a top cover, and a handle is provided on the top of the top cover.

[0015] Compared to existing technologies, this invention utilizes a flipping mechanism comprising an active roller and a support roller. Several drive motors are mounted on the outer side of the ultrasonic cleaner. A first friction wheel is located at the end of the active roller. The motor shaft of the drive motor is connected to a second friction wheel corresponding to the first friction wheel. Several first retaining rings are located on the outer side of the active roller, and several second retaining rings are located on the support roller corresponding to the first retaining rings. During ultrasonic cleaning, the ferrite core is placed between the active roller and the support roller. The drive motor drives the first friction wheel to rotate, and the first friction wheel, through the second friction wheel, drives the active roller to rotate, thus flipping the ferrite core. The first and second retaining rings prevent the ferrite cores from stacking together, avoiding collision damage between the ferrite cores, improving the quality of the ferrite cores, and facilitating mass production. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the single-unit anti-collision damage ferrite core cleaning device of this utility model.

[0018] Figure 2 This is an exploded view of the structure of the single-unit anti-collision damage ferrite core cleaning device of this utility model.

[0019] Figure 3 for Figure 2 Enlarged view of part A.

[0020] In the diagram: 1-Ultrasonic cleaner; 2-Cleaning frame; 3-Drive roller; 4-Support roller; 5-Drive motor; 6-First friction wheel; 7-Second friction wheel; 8-First retaining ring; 9-Second retaining ring; 10-Protrusion; 11-Friction protrusion; 12-Window; 13-First handle groove; 14-Positioning block; 15-Guide strip; 16-Guide groove; 17-Front baffle; 18-Second handle groove; 19-Sliding strip; 20-Sliding groove; 21-Guide roller; 22-Top cover; 23-Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 The present invention discloses a single-unit anti-collision ferrite core cleaning device, comprising an ultrasonic cleaner 1, a cleaning frame 2 placed inside the ultrasonic cleaner 1, and a plurality of flipping mechanisms installed in the cleaning frame 2, the flipping mechanism including a drive roller 3 and a support roller 4. A plurality of drive motors 5 are installed on the outside of the ultrasonic cleaner 1. The end of the drive roller 3 is provided with a first friction wheel 6. The motor shaft of the drive motor 5 is connected to a second friction wheel 7 corresponding to the first friction wheel 6. A plurality of first retaining rings 8 are provided on the outside of the drive roller 3, and a plurality of second retaining rings 9 corresponding to the first retaining rings 8 are provided on the support roller 4. The ultrasonic cleaner 1 has a flipping mechanism including an active roller 3 and a support roller 4. Several drive motors 5 are installed on the outside of the ultrasonic cleaner 1. The end of the active roller 3 is provided with a first friction wheel 6. The motor shaft of the drive motor 5 is connected to a second friction wheel 7 corresponding to the first friction wheel 6. Several first retaining rings 8 are provided on the outside of the active roller 3. Several second retaining rings 9 are provided on the support roller 4 corresponding to the first retaining rings 8. During the ultrasonic cleaning process, the ferrite core is placed between the active roller 3 and the support roller 4. The drive motor 5 drives the first friction wheel 6 to rotate. The first friction wheel 6 drives the active roller 3 to rotate through the second friction wheel 7, thereby realizing the flipping of the ferrite core. The first retaining rings 8 and the second retaining rings 9 prevent the ferrite core from stacking together, avoid collision damage between the ferrite cores, improve the quality of the ferrite core, and facilitate mass production.

[0023] The outer side of the drive roller 3 is provided with several protrusions 10 to increase the contact with the ferrite core and improve the ferrite core's flipping effect.

[0024] As a specific implementation method, both the drive roller 3 and the support roller 4 are made of plastic to avoid damaging the ferrite core.

[0025] Both the first friction wheel 6 and the second friction wheel 7 are provided with several corresponding friction protrusions 11, so that the first friction wheel 6 can more effectively drive the drive roller 3 to rotate through the second friction wheel 7, and avoid slippage during the transmission process between the first friction wheel 6 and the second friction wheel 7.

[0026] The outer side of the cleaning frame 2 is provided with several windows 12 to facilitate the transmission of ultrasonic waves. The top of both the left and right sides of the cleaning frame 2 is provided with first hand grooves 13 to facilitate the insertion and removal of the cleaning frame 2.

[0027] The bottom of the cleaning frame 2 is provided with a positioning block 14, and the inner bottom wall of the ultrasonic cleaner 1 is provided with a positioning frame corresponding to the positioning block 14, which facilitates the positioning and stable placement of the cleaning frame 2.

[0028] The outer side of the cleaning frame 2 is provided with a longitudinal guide bar 15, and the inner side wall of the ultrasonic cleaner 1 is provided with a guide groove 16 corresponding to the guide bar 15, which facilitates the stable placement of the cleaning frame 2 into the ultrasonic cleaner 1 and prevents it from moving after placement.

[0029] A front baffle 17 is slidably connected to the front side of the cleaning frame 2. The top of the front baffle 17 is provided with a second hand groove 18, which makes it easy to open the front baffle 17 and facilitates the placement and removal of the ferrite core.

[0030] The front baffle 17 has longitudinal slide bars 19 on both the left and right sides, and the cleaning frame 2 has slide grooves 20 on both the left and right inner sides corresponding to the slide bars 19, which facilitates the opening and closing of the front baffle 17.

[0031] Both the front side of the drive roller 3 and the rear side of the support roller 4 are equipped with baffle rollers 21 to prevent the ferrite core from falling off during the cleaning process.

[0032] The ultrasonic cleaner 1 has a top cover 22, and a handle 23 on the top of the top cover 22 to facilitate the closing and closing of the top cover 22.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A single-unit ferrite core cleaning device to prevent collision damage, characterized in that: The invention includes an ultrasonic cleaner, inside which is placed a cleaning frame. The cleaning frame is equipped with several flipping mechanisms, each including a drive roller and a support roller. Several drive motors are mounted on the outside of the ultrasonic cleaner. The end of the drive roller is provided with a first friction wheel. The motor shaft of the drive motor is connected to a second friction wheel corresponding to the first friction wheel. Several first retaining rings are provided on the outside of the drive roller, and several second retaining rings are provided on the support roller corresponding to the first retaining rings.

2. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: The outer side of the drive roller is provided with several raised strips.

3. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: Both the first friction wheel and the second friction wheel are provided with several corresponding friction protrusions.

4. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: The outer side of the cleaning frame is provided with several windows, and the top of both the left and right sides of the cleaning frame is provided with a first hand-holding groove.

5. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: The bottom of the cleaning frame is provided with a positioning block, and the inner bottom wall of the ultrasonic cleaner is provided with a positioning frame corresponding to the positioning block.

6. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: The outer side of the cleaning frame is provided with longitudinal guide strips, and the inner side wall of the ultrasonic cleaner is provided with guide grooves corresponding to the guide strips.

7. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: A front baffle is slidably connected to the front side of the cleaning frame, and a second hand groove is provided on the top of the front baffle.

8. The single-unit anti-collision damage ferrite core cleaning device according to claim 7, characterized in that: The front baffle is provided with longitudinal sliding strips on both the left and right sides, and the cleaning frame is provided with sliding grooves on both the left and right inner sides corresponding to the sliding strips.

9. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: Both the front side of the drive roller and the rear side of the support roller are provided with stop rollers.

10. The single-unit anti-collision damage ferrite core cleaning device according to claim 1, characterized in that: The ultrasonic cleaner has a top cover, and a handle is provided on the top of the top cover.