Surface treatment device for flywheel
By designing a cleaning and waste collection mechanism for the flywheel surface treatment device, the problem of inconvenient waste disposal in traditional flywheel grinding is solved, realizing centralized collection of waste and environmental cleanliness, and improving processing efficiency and device applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JILIN DAHUA MACHINERY MANUFACTURING CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-06-05
AI Technical Summary
Traditional flywheel grinding processes are inconvenient for waste disposal, leading to environmental pollution and low processing efficiency.
A surface treatment device for flywheels was designed, comprising a cleaning mechanism and a waste collection mechanism. Waste is cleaned by a cleaning brush and collected by an air pump. Combined with a clamping mechanism, it can stably clamp flywheels of different specifications.
It effectively prevents the spread of waste in the working environment, improves waste collection efficiency, keeps the working environment clean, reduces manual cleaning workload, and improves the versatility and applicability of the device.
Smart Images

Figure CN224322842U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flywheel processing technology, specifically to a surface treatment device for flywheels. Background Technology
[0002] Grinding is an indispensable and crucial step in the production and processing of flywheels. Its purpose is to remove burrs, oxide layers, and other defects from the flywheel surface in order to improve the surface quality and performance of the flywheel.
[0003] However, traditional flywheel grinding processes have many drawbacks. For example, a large amount of waste is generated during the grinding process. The current method of dealing with waste is often by blowing air, which not only pollutes the working environment but also makes it inconvenient for workers to collect and process the waste, thus affecting the efficiency of subsequent processing.
[0004] Based on this, a surface treatment apparatus for flywheels is now provided, which can eliminate the drawbacks of existing apparatuses. Utility Model Content
[0005] To address the aforementioned problems, a surface treatment device for flywheels is provided, which solves the problem of inconvenient centralized disposal of waste through a waste collection mechanism and a cleaning mechanism.
[0006] To address the problems of existing technologies, this utility model provides a surface treatment device for flywheels, comprising a treatment equipment body, on which mounting frames are symmetrically mounted. The treatment equipment body is provided with a cleaning mechanism for cleaning the flywheel and a waste collection mechanism for recycling waste. The waste collection mechanism is detachably mounted on the mounting frames via a mounting mechanism. The treatment equipment body is also provided with a clamping mechanism for holding the flywheel body.
[0007] Preferably, the clamping mechanism includes a motor, a connecting shaft, a docking block, a docking rod, and an electric push rod. The electric push rod is provided on the side wall of the main body of the processing equipment. The output end of the electric push rod is connected to a docking ring. A transition block is rotatably provided on the docking ring. The transition block is provided with a docking rod for the flywheel body to pass through. The motor is mounted on the mounting frame through a fixing ring. The output end of the motor is connected to a connecting shaft. The other end of the connecting shaft is provided with a docking block. The docking block is provided with a mating interface that mates with the docking rod.
[0008] Preferably, the cleaning mechanism includes a mounting base and a cleaning brush, the cleaning brush being provided with a plurality of cleaning brushes, and the mounting base being detachably mounted on a mounting frame via a mounting mechanism.
[0009] Preferably, the mounting mechanism includes a support rod, a nut, and a pull block. One end of the support rod is provided with a pull block, and the end of the support rod away from the pull block passes through the mounting frame and the side wall of the mounting base and is limited by the nut. The other end of the support rod is provided with a thread that mates with the nut.
[0010] Preferably, the waste collection mechanism includes an air pump, a collection pipe, a connecting pipe, a collection port, and a collection ring pipe. The air pump is installed on the main body of the processing equipment. The output end of the air pump is connected to the collection pipe, and the other end of the collection pipe is connected to the collection device. The input end of the air pump is connected to the collection ring pipe through the connecting pipe. The collection ring pipe is arranged around the mounting base and the cleaning brush. The collection ring pipe has several collection ports on the side near the cleaning brush.
[0011] Preferably, the processing equipment has symmetrically arranged grinding devices on the side wall of the main body for grinding the flywheel body.
[0012] The advantages of this utility model compared to the prior art are:
[0013] 1. This utility model utilizes a combined sweeping mechanism and a waste collection mechanism. While the sweeping mechanism cleans the flywheel of waste, it simultaneously draws the waste through a collection port and transports it via a connecting pipe and a collection pipe to a designated location for centralized processing. This design effectively prevents the spread of waste in the working environment, maintains cleanliness, improves waste collection efficiency, and reduces manual cleaning workload.
[0014] 2. This utility model achieves the docking limit between the docking block and the docking rod through the extension and retraction of the electric actuator, which can adapt to the clamping requirements of flywheels of different specifications, ensure the stability of the flywheel during the grinding process, and improve the versatility and applicability of the device. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a surface treatment device for a flywheel.
[0016] Figure 2 This is a three-dimensional structural diagram of the clamping mechanism of a surface treatment device for a flywheel.
[0017] Figure 3 A partial three-dimensional structural diagram of a surface treatment device for a flywheel. Figure 1 .
[0018] Figure 4 A partial three-dimensional structural diagram of a surface treatment device for a flywheel. Figure 2 .
[0019] The diagram is labeled as follows: 101, main body of the processing equipment; 102, mounting frame; 103, flywheel body; 104, grinding device; 200, clamping mechanism; 201, motor; 202, connecting shaft; 203, docking block; 204, docking rod; 205, electric push rod; 206, adapter block; 300, installation mechanism; 301, support rod; 302, nut; 303, pull block; 400, waste collection mechanism; 401, air pump; 402, collection pipe; 403, connecting pipe; 404, collection port; 405, collection ring pipe; 500, cleaning mechanism; 501, mounting base; 502, cleaning brush. Detailed Implementation
[0020] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.
[0021] Reference Figures 1-4 A surface treatment device for a flywheel includes a treatment equipment body 101, on which mounting frames 102 are symmetrically mounted. The treatment equipment body 101 is provided with a cleaning mechanism 500 for cleaning the flywheel and a waste collection mechanism 400 for collecting waste. The waste collection mechanism 400 is detachably mounted on the mounting frame 102 via a mounting mechanism 300. The treatment equipment body 101 is also provided with a clamping mechanism 200 for clamping the flywheel body 103.
[0022] The clamping mechanism 200 can limit and clamp the flywheel body 103. The mounting mechanism 300 is used to detachably install the cleaning mechanism 500, making it convenient to replace the cleaning mechanism 500. The cleaning mechanism 500 and the waste collection mechanism 400 are used to cooperate in cleaning and waste collection after the flywheel is polished.
[0023] Reference Figure 2 The clamping mechanism 200 includes a motor 201, a connecting shaft 202, a docking block 203, a docking rod 204, an electric push rod 205, and an adapter block 206. The electric push rod 205 is provided on the side wall of the main body 101 of the processing equipment. The output end of the electric push rod 205 is connected to a docking ring. The adapter block 206 is rotatably provided on the docking ring. The adapter block 206 is provided with a docking rod 204 for the flywheel body 103 to pass through. The motor 201 is mounted on the mounting frame 102 through a fixing ring. The output end of the motor 201 is connected to the connecting shaft 202. The other end of the connecting shaft 202 is provided with a docking block 203. The docking block 203 is provided with a mating interface that mates with the docking rod 204.
[0024] The starter motor 201 drives the connecting shaft 202 to rotate, the connecting shaft 202 drives the docking block 203 to rotate, and the docking block 203 drives the docking rod 204 and the adapter block 206 to rotate, which enables the flywheel body 103 to rotate. The grinding device 104 can then grind the two sides of the flywheel body 103.
[0025] Reference Figures 3-4 The cleaning mechanism 500 includes a mounting base 501 and a cleaning brush 502. The cleaning brush 502 is provided with a plurality of cleaning brushes 502. The mounting base 501 is detachably mounted on the mounting frame 102 through the mounting mechanism 300.
[0026] As the flywheel body 103 rotates, it continuously contacts the cleaning brush 502, enabling the cleaning brush 502 to continuously clean the flywheel body 103.
[0027] Reference Figures 3-4 The mounting mechanism 300 includes a support rod 301, a nut 302, and a pull block 303. One end of the support rod 301 is provided with a pull block 303. The end of the support rod 301 away from the pull block 303 passes through the side wall of the mounting bracket 102 and the mounting base 501 and is limited by the nut 302. The other end of the support rod 301 is provided with a thread that mates with the nut 302.
[0028] Pulling the pull block 303 allows the support rod 301 to pass through the mounting bracket 102 and the mounting base 501. Then, the nut 302 is fixed to one end of the support rod 301, which enables quick installation and disassembly of the mounting base 501, facilitating the maintenance and replacement of the mounting base 501 and the cleaning brush 502.
[0029] Reference Figures 2-4 The waste collection mechanism 400 includes an air pump 401, a collection pipe 402, a connecting pipe 403, a collection port 404, and a collection ring pipe 405. The air pump 401 is installed on the main body 101 of the processing equipment. The output end of the air pump 401 is connected to the collection pipe 402, and the other end of the collection pipe 402 is connected to the collection device. The input end of the air pump 401 is connected to the collection ring pipe 405 through the connecting pipe 403. The collection ring pipe 405 is arranged around the mounting base 501 and the cleaning brush 502. The collection ring pipe 405 has several collection ports 404 on the side near the cleaning brush 502.
[0030] Activating the air pump 401 enables the cleaning brush 502 to clean the waste debris off the flywheel body 103 and collect it at a designated location through the collection port 404, collection pipe 402 and connecting pipe 403, facilitating centralized processing of the waste debris.
[0031] Reference Figure 1The processing equipment body 101 is provided with a polishing device 104 on its side wall for polishing the flywheel body 103.
[0032] The polishing device 104 is used to polish the flywheel body 103. Such polishing device 104 can be detached and set in different positions to facilitate cooperation with the flywheel body 103. This is the prior art.
[0033] Working principle: The flywheel 103 is installed on the docking rod 204. The electric actuator 205 drives the docking block 203 to dock with the docking rod 204 for positioning. The starting motor 201 drives the connecting shaft 202 and the docking block 203 to rotate, thus rotating the flywheel body 103. Through the specially positioned grinding device 104, grinding is performed during the rotation of the flywheel body 103. The rotating flywheel body 103 also works in conjunction with the cleaning brush 502 to perform cleaning. Pulling... Pull block 303 passes support rod 301 through mounting bracket 102 and mounting base 501, and then limits and fixes nut 302 to one end of support rod 301, which can realize quick installation and disassembly of mounting base 501, and facilitate maintenance and replacement of mounting base 501 and cleaning brush 502; starting air pump 401 can collect the waste debris brushed off flywheel body 103 by cleaning brush 502 through collection port 404, collection pipe 402 and connecting pipe 403 to the designated location, which can facilitate centralized treatment of waste debris.
[0034] The above embodiments only illustrate one or more implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.
Claims
1. A surface treatment apparatus for a flywheel, characterized in that, The device includes a processing equipment body (101), on which mounting frames (102) are symmetrically mounted. The processing equipment body (101) is provided with a cleaning mechanism (500) for cleaning the flywheel and a waste collection mechanism (400) for recycling waste. The waste collection mechanism (400) is detachably mounted on the mounting frame (102) via a mounting mechanism (300). The processing equipment body (101) is also provided with a clamping mechanism (200) for clamping the flywheel body (103).
2. The surface treatment apparatus for a flywheel according to claim 1, characterized in that, The clamping mechanism (200) includes a motor (201), a connecting shaft (202), a docking block (203), a docking rod (204), an electric push rod (205), and an adapter block (206). The electric push rod (205) is provided on the side wall of the main body (101) of the processing equipment. The output end of the electric push rod (205) is connected to a docking ring. The adapter block (206) is rotatably provided on the docking ring. The adapter block (206) is provided with a docking rod (204) for the flywheel body (103) to pass through. The motor (201) is mounted on the mounting frame (102) through a fixing ring. The output end of the motor (201) is connected to the connecting shaft (202). The other end of the connecting shaft (202) is provided with a docking block (203). The docking block (203) is provided with a mating interface that mates with the docking rod (204).
3. The surface treatment apparatus for a flywheel according to claim 1, characterized in that, The cleaning mechanism (500) includes a mounting base (501) and a cleaning brush (502). The cleaning brush (502) is provided with a plurality of cleaning brushes (502). The mounting base (501) is detachably mounted on the mounting frame (102) through the mounting mechanism (300).
4. The surface treatment apparatus for a flywheel according to claim 3, characterized in that, The mounting mechanism (300) includes a support rod (301), a nut (302), and a pull block (303). One end of the support rod (301) is provided with a pull block (303). The end of the support rod (301) away from the pull block (303) passes through the side wall of the mounting bracket (102) and the mounting base (501) and is limited by the nut (302). The other end of the support rod (301) is provided with a thread that mates with the nut (302).
5. The surface treatment apparatus for a flywheel according to claim 1, characterized in that, The waste collection mechanism (400) includes an air pump (401), a collection pipe (402), a connecting pipe (403), a collection port (404), and a collection ring pipe (405). The air pump (401) is installed on the main body (101) of the processing equipment. The output end of the air pump (401) is connected to the collection pipe (402), and the other end of the collection pipe (402) is connected to the collection device. The input end of the air pump (401) is connected to the collection ring pipe (405) through the connecting pipe (403). The collection ring pipe (405) is arranged around the mounting base (501) and the cleaning brush (502). The collection ring pipe (405) has several collection ports (404) on the side near the cleaning brush (502).
6. The surface treatment apparatus for a flywheel according to claim 1, characterized in that, The processing equipment body (101) is symmetrically provided with polishing devices (104) for polishing the flywheel body (103) on its side wall.