General-purpose inductive material collecting device

By designing an inductor receiving device that includes a controller, support frame, inductor placement base, clamping component, flipping component, and placement component, the problem of inductors not being able to be placed horizontally is solved, realizing automated tray receiving of inductors, improving efficiency and reducing manual labor intensity.

CN224324730UActive Publication Date: 2026-06-05LINYI YUTONG NEW ENERGY TECH +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINYI YUTONG NEW ENERGY TECH
Filing Date
2025-07-31
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing automated equipment cannot horizontally place inductors into the receiving box, resulting in low efficiency and high labor intensity of manual operation, which cannot meet production needs.

Method used

Design a general-purpose inductor receiving device, including a controller, a support frame, an inductor placement base, an inductor clamping component, an inductor flipping component, an inductor placement component, and an inductor storage component. The device enables vertical or horizontal placement of inductors through mechanical automation. By utilizing the coordinated work of the inductor clamping component, flipping component, and placement component, the device achieves automated tray placement of inductors in the receiving box.

Benefits of technology

This improves the efficiency of inductor tray placement and reduces manual labor intensity, enabling automated mechanical placement of inductors and reducing the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

A general inductance material collecting device, comprising a controller, a support frame, an inductance placing seat, an inductance clamping assembly, an inductance overturning assembly, an inductance placing assembly and an inductance storage assembly, the inductance placing seat is arranged on the left side of the support bottom plate of the support frame and is used for realizing positioning and placing of a single inductance; the inductance clamping assembly is used for clamping the inductance on the inductance placing seat and placing the clamped inductance on the inductance overturning assembly; the inductance overturning assembly can realize overturning of the inductance on it by 0°-180° around the horizontal center axis and the vertical center axis of the inductance; the inductance placing assembly can clamp the inductance on the inductance overturning assembly and place the clamped inductance in a collecting box in the inductance storage assembly. The device realizes vertical or horizontal placement of the inductance in the collecting box in a mechanical and automatic manner instead of manually, thereby greatly improving the inductance tray placing and material collecting efficiency and reducing the labor intensity.
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Description

Technical Field

[0001] This utility model relates to the field of inductive tray collection technology, specifically a general-purpose inductive material collection device. Background Technology

[0002] In the later stages of inductor production, processes such as withstand voltage testing, inductance testing, lead integration, coding, and tray loading are required.

[0003] Currently, in the workshop production process, the inductor post-production testing process is divided into automated equipment production and manual production. Automated equipment production is fast and efficient, but the tray-loading and receiving process is limited by the inductor model and the shape of the receiving box. In particular, when the receiving box is fixed and cannot be changed, the automated equipment can only place the inductor vertically into the receiving box. Some inductors need to be rotated to a horizontal position before they can be placed into the receiving box. The existing automated equipment cannot achieve horizontal placement of inductors into the receiving box, so the existing automated equipment cannot fully meet the production needs. For inductors that need to be placed horizontally into the receiving box, manual operation is the only option. In actual production, manual placement of inductors is inefficient, labor-intensive, and costly. Utility Model Content

[0004] The purpose of this utility model is to provide a universal inductor receiving device, which uses mechanical automation to replace manual labor in placing inductors vertically or horizontally in the receiving box, thereby greatly improving the efficiency of inductor tray receiving and reducing manual labor intensity.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: a general-purpose inductor receiving device, including a controller, a support frame, an inductor placement seat, an inductor clamping assembly, an inductor flipping assembly, an inductor placement assembly, and an inductor storage assembly. The inductor placement seat is located on the left side of the support base plate on the support frame, and is used to position and place a single inductor. The inductor clamping assembly is used to clamp the inductor on the inductor placement seat and can place the clamped inductor on the inductor flipping assembly. The inductor flipping assembly can rotate the inductor on it around the horizontal and vertical central axes of the inductor by 0°-180° respectively. The inductor placement assembly can clamp the inductor on the inductor flipping assembly and can place the clamped inductor in the receiving box in the inductor storage assembly. The controller can control the operation of the inductor clamping assembly, the inductor flipping assembly, the inductor placement assembly, and the inductor storage assembly.

[0006] Preferably, a mounting hole is provided on the support base plate on the right side of the inductor placement seat, the inductor flipping assembly is disposed in the mounting hole, a vertical mounting plate is provided on the upper part of the support base plate, and a first linear guide rail is fixedly disposed horizontally on the vertical mounting plate.

[0007] Furthermore, the inductor gripping assembly includes a first synchronous belt drive mechanism, a first sliding seat, a first cylinder, a first finger cylinder, and a first auxiliary positioning seat. The first sliding seat is slidably mounted on the first linear guide rail. The first synchronous belt drive mechanism can drive the first sliding seat to move back and forth on the first linear guide rail. The first cylinder and the first finger cylinder are vertically opposite each other and are both inverted on the first sliding seat. The first cylinder can drive the first finger cylinder to move up and down on the first sliding seat. A first inductor gripper is fixedly mounted on each of the two finger grippers of the first finger cylinder, forming a first inductor clamping cavity between the two first inductor grippers. The first auxiliary positioning seat is U-shaped and fixedly mounted on the first finger cylinder. The lower crossbar of the first auxiliary positioning seat is located between the two first inductor grippers. The mutual approach of the two first inductor grippers can clamp the inductor on the inductor placement seat.

[0008] Further, the inductor flipping assembly includes a U-shaped support, a Z-axis rotary cylinder, a first L-shaped base, an X-axis rotary cylinder, a second L-shaped base, a second finger cylinder, and a second auxiliary positioning seat. The U-shaped support is fixedly disposed within the mounting hole. The Z-axis rotary cylinder is fixedly disposed in the middle of the horizontal plate of the U-shaped support. The first L-shaped base is fixedly disposed on the rotating base of the Z-axis rotary cylinder. The X-axis rotary cylinder is fixedly disposed on the upper part of the first L-shaped base. The second L-shaped base is fixedly disposed on the rotating base of the X-axis rotary cylinder. The second finger cylinder is vertically fixedly disposed on the horizontal plate of the second L-shaped base. A second inductive gripper is fixedly installed on each of the two finger grippers of the finger cylinder, forming a second inductive clamping cavity between the two second inductive grippers. The second auxiliary positioning seat includes a U-shaped frame and a support plate. The U-shaped frame is fixedly installed on the second finger cylinder, and the upper crossbar of the U-shaped frame is located between the two second inductive grippers. The support plate is fixedly installed on one side of the upper crossbar of the U-shaped frame. The transverse central axis of the inductor placed in the second inductive clamping cavity is coaxially distributed with the rotation axis of the rotating base of the X-axis rotary cylinder, and the longitudinal central axis of the inductor placed in the second inductive clamping cavity is coaxially distributed with the rotation axis of the rotating base of the Z-axis rotary cylinder.

[0009] Furthermore, the inductor placement assembly includes a second synchronous belt drive mechanism, a second sliding seat, a second cylinder, and a third finger cylinder. The second sliding seat is slidably mounted on the first linear guide rail. The second synchronous belt drive mechanism can drive the second sliding seat to move back and forth on the first linear guide rail. The second cylinder and the third finger cylinder are vertically opposite to each other and are both inverted on the second sliding seat. The second cylinder can drive the second finger cylinder to move up and down on the second sliding seat. A third inductor gripper is fixedly mounted on each of the two finger grippers of the third finger cylinder, forming a third inductor clamping cavity between the two third inductor grippers.

[0010] Furthermore, the inductor storage assembly includes a mounting bracket, a third synchronous belt drive mechanism, a receiving box placement plate, a third sliding seat, and a receiving box. The mounting bracket is fixedly installed at the bottom of the supporting base plate. Two second linear guides are arranged side by side at intervals on the upper part of the mounting bracket, and the two second linear guides are distributed along the front-back direction. A third sliding seat is slidably installed on each of the second linear guides. The receiving box placement plate is located on the upper part of the supporting base plate. A first elongated hole corresponding to the second linear guide is provided on the supporting base plate. The upper part of the third sliding seat is fixedly connected to the bottom of the receiving box placement plate. The third synchronous belt drive mechanism can drive one of the third sliding seats to move. The two receiving boxes are locked and fixed on the upper part of the receiving box placement plate.

[0011] The beneficial effects of this utility model are as follows: This utility model has a simple structure and is convenient to process and manufacture; in the actual production process, by using the controller to orderly and rationally control the inductor clamping component, inductor flipping component, inductor placement component and inductor storage component, the vertical or horizontal placement of inductors in the inductor receiving box can be realized, thereby realizing the mechanical and automated placement of inductors. Therefore, using this device to place inductors can not only greatly improve the efficiency of inductor placement and collection, but also reduce the manual labor intensity of inductor tray collection; by using the rotation action of the X-axis rotary cylinder and Z-axis rotary cylinder in the inductor flipping component, the directional flipping of inductors can be realized, thereby providing a guarantee for the subsequent vertical and horizontal placement of inductors; when the inductors are released one by one using the inductor placement component, the counter set in the controller can synchronously realize the counting of inductors, thereby realizing the statistics of the number of inductors tray collection. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some preferred embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a partial structural schematic diagram of the present invention;

[0015] Figure 3 This is a schematic diagram of the overall structure of the inductor switching assembly;

[0016] Figure 4 This is a schematic diagram of the structure of an inductor;

[0017] Figure 5 This is a schematic diagram of the overall structure of the inductor placement base;

[0018] Figure 6 This is a partial schematic diagram of an inductor switching assembly;

[0019] Figure 7 for Figure 1 Enlarged view of point A in the middle;

[0020] Figure 8 for Figure 1 Enlarged view at point B in the middle;

[0021] Figure 9 for Figure 1 Enlarged view at point C;

[0022] In the diagram: 1. Support frame, 11. Support base plate, 111. First elongated hole, 12. Mounting plate, 13. First linear guide rail, 14. Mounting hole, 2. Inductor placement seat, 21. Placement seat body, 211. Locking groove, 212. First guide plate, 22. Limiting plate, 31. First synchronous belt transmission mechanism, 32. First sliding seat, 33. First cylinder, 34. First finger cylinder, 341. First inductor gripper, 35. First auxiliary positioning seat, 351. Lower crossbar, 41. U-shaped support seat, 42. Z-axis rotary cylinder, 43. First L-shaped base, 44. X-axis rotary cylinder, 45. Second L-shaped base, 46. Second finger cylinder, 461. Second inductor gripper, 47. Second auxiliary positioning seat, 471. U-shaped frame, 472 upper crossbar, 473 support plate, 474 second guide plate, 51 second synchronous belt drive mechanism, 52 second sliding seat, 53 second cylinder, 54 third finger cylinder, 541 third inductor gripper, 61 mounting bracket, 611 second linear guide rail, 62 third synchronous belt drive mechanism, 63 receiving box placement plate, 64 third sliding seat, 65 receiving box, 7 inductor, 71 inductor base, 711 positioning groove. Detailed Implementation

[0023] The following will describe specific embodiments and appendices. Figure 1-9 The technical solutions in the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some preferred embodiments of this utility model, and not all embodiments. Those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0024] This utility model provides a universal inductive material receiving device (such as...) Figure 1 As shown, the device includes a controller, a support frame 1, an inductor placement seat 2, an inductor clamping assembly, an inductor flipping assembly, an inductor placement assembly, and an inductor storage assembly. In a specific embodiment, the controller can be a PLC controller commonly used in the field of industrial automation. The support frame 1 is used to achieve stable placement of the entire receiving device on the ground. Specifically, the upper periphery of the support frame 1 can be assembled from aluminum profiles and acrylic plates, and the bottom structure of the support frame 1 can be welded from steel pipes. Casters and feet can be provided at the bottom of the support frame 1. The feet enable stable placement of the support frame 1 on the ground, and the casters enable smooth movement of the support frame 1 on the ground. The inductor placement seat 2 is located on the left side of the support base plate 11 on the support frame 1. The inductor placement seat 2 is used to position and place a single inductor 7. In this specific embodiment, the specific structural form of the inductor 7 is as follows: Figure 4 The aforementioned structure mainly includes an inductor base 71, with the upper part of the inductor base 71 being the inductor coil portion, and a positioning groove 711 provided at the bottom of the inductor base 71; the specific structural form of the inductor placement seat 2 is as follows. Figure 5As shown, it mainly includes a placement base body 21. A locking groove 211 is provided on the upper part of the placement base body 21, and a first guide plate 212 is provided at the bottom of the locking groove 211. The inductor base 71 can be precisely locked in the locking groove 211. At the same time, the first guide plate 212 is adapted to the positioning groove 711. A limiting plate 22 is provided on one side of the locking groove 211. The combination of the locking groove 211 and the limiting plate 22 can realize the directional and stable placement of the inductor 7 on the placement base body 21. The inductor clamping assembly is used to realize the above. The inductor placement seat 2 grips the inductor 7 and places it on the inductor flipping assembly. The inductor flipping assembly allows the inductor 7 to rotate 0°-180° around its horizontal and vertical central axes. The inductor placement assembly grips the inductor 7 on the inductor flipping assembly and places it into the receiving box 65 in the inductor storage assembly. The controller controls the operation of the inductor gripping assembly, inductor flipping assembly, inductor placement assembly, and inductor storage assembly. In practical applications, this device allows for vertical or horizontal placement of the inductor 7 in the receiving box 65, enabling automatic tray placement and improving tray placement efficiency while reducing manual tray placement labor intensity. Furthermore, in practical applications, a robotic arm on the upstream production line can be used to accurately place the inductor 7 on the inductor placement seat 2, further improving tray placement efficiency.

[0025] Based on the above embodiments, the specific implementation of the support frame 1 is as follows: a mounting hole 14 located on the right side of the inductor placement seat 2 is provided on the support base plate 11, the inductor flipping assembly is disposed in the mounting hole 14, a vertical mounting plate 12 is provided on the upper part of the support base plate 11, and a first linear guide rail 13 is horizontally fixed on the vertical mounting plate 12.

[0026] Based on the above embodiments, the specific implementation of the inductor gripping assembly for gripping the inductor on the inductor placement seat 2 and placing the inductor on the inductor flipping assembly is as follows: The inductor gripping assembly includes a first synchronous belt drive mechanism 31, a first sliding seat 32, a first cylinder 33, a first finger cylinder 34, and a first auxiliary positioning seat 35. The first cylinder 33 is a telescopic cylinder commonly used in the prior art, and the finger cylinder is a known mature technology product in the prior art. The first sliding seat 32 is slidably sleeved on the first linear guide rail 13. The first synchronous belt drive mechanism can drive the first sliding seat 32 to move left and right reciprocally on the first linear guide rail 13. The belt drive mechanism is a commonly used technology in the prior art. It mainly includes a drive motor, a synchronous belt, and synchronous pulleys. The drive motor and synchronous pulleys are mounted on a vertical mounting plate 12. The synchronous belt is fitted onto the two synchronous pulleys. The drive motor drives the synchronous belt to rotate. The first cylinder 33 and the first finger cylinder 34 are vertically opposite each other and are both invertedly mounted on the first sliding seat 32. The first cylinder 33 can drive the first finger cylinder 34 to move up and down on the first sliding seat 32. A first inductive gripper 341 is fixedly mounted on each of the two finger grippers of the first finger cylinder 34, forming a first inductive clamping cavity between the two first inductive grippers 341. The finger gripper can move the two first inductor grippers 341 closer together or further apart, thereby clamping or releasing the inductor 7. The first auxiliary positioning seat 35 is U-shaped and fixedly mounted on the first finger cylinder 34. The lower crossbar 351 of the first auxiliary positioning seat 35 is located between the two first inductor grippers 341. The mutual approach of the two first inductor grippers 341 can clamp the inductor 7 on the inductor placement seat 2. In actual operation, the left and right movement of the first sliding seat 32 driven by the synchronous belt can move the first inductor clamping cavity to directly above the inductor 7 placed on the inductor placement seat 2. After reaching directly above inductor 7, the synchronous belt stops running. Then, the first cylinder 33 is activated, causing the first finger cylinder 34 to move downwards. When the first cylinder 33 completes its extended stroke, it stops moving. At this point, the upper part of inductor 7 is in contact with the bottom of the lower crossbar 351, and the two first inductor grippers 341 are positioned on the front and rear sides of inductor 7. After the first cylinder 33 stops moving, the first finger cylinder 34 is activated, causing the two first inductor grippers 341 to clamp inductor 7. After clamping inductor 7 using the first finger cylinder 34, the movement continues according to the set program in the controller, so as to successfully place inductor 7 onto the inductor flipping assembly.

[0027] Based on the above embodiments, the specific implementation of the inductor flipping assembly is as follows: The inductor flipping assembly includes a U-shaped support base 41, a Z-axis rotary cylinder 42, a first L-shaped base 43, an X-axis rotary cylinder 44, a second L-shaped base 45, a second finger cylinder 46, and a second auxiliary positioning seat 47. The rotary cylinder is a known mature technology product in the existing technical field, so the specific structure and working distance of the rotary cylinder will not be described in detail. The U-shaped support base 41 is fixedly installed in the mounting hole 14, the Z-axis rotary cylinder 42 is fixedly installed in the middle of the horizontal plate of the U-shaped support base 41, and the first L-shaped base 43 is fixedly installed on the rotating base of the Z-axis rotary cylinder 42. The rotation of the base allows the first L-shaped base 43 to rotate around the Z-axis. The X-axis rotary cylinder 44 is fixedly mounted on the upper part of the first L-shaped base 43, and the second L-shaped base 45 is fixedly mounted on the rotating base of the X-axis rotary cylinder 44. By rotating the rotating base of the X-axis rotary cylinder 44, the second L-shaped base 45 can rotate around the X-axis. The second finger cylinder 46 is vertically fixedly mounted on the horizontal plate of the second L-shaped base 45. A second inductive gripper 461 is fixedly mounted on each of the two finger grippers of the second finger cylinder 46, forming a second inductive clamping cavity between the two second inductive grippers 461. The second auxiliary positioning base 47 includes a U-shaped frame 471 and a support plate 4. 72. The U-shaped frame 471 is fixedly mounted on the second finger cylinder 46, and the upper crossbar 472 of the U-shaped frame 471 is located between the two second inductor grippers 461. The support plate 473 is fixedly mounted on one side of the upper crossbar 472 of the U-shaped frame 471. To facilitate the stable placement of the inductor 7 on the upper crossbar 472, a second guide plate 474 adapted to the positioning groove 711 is fixedly mounted on the upper part of the upper crossbar 472. When the bottom of the inductor 7 is placed on the upper crossbar 472, the positioning groove 711 can be precisely engaged with the second guide plate 474. The transverse central axis of the inductor 7 placed in the second inductor clamping cavity is parallel to the rotation axis of the rotating base of the X-axis rotary cylinder 44. Since the inductor 7 is coaxially distributed, the rotation of the rotating base of the X-axis rotary cylinder 44 allows the inductor 7 to rotate between 0° and 180° around the X-axis, thus changing the inductor 7 from a vertical to a horizontal position, which facilitates the subsequent horizontal placement of the inductor 7. During the rotation process, the support plate 473 provides bottom support for the inductor 7, effectively preventing the inductor 7 from falling off. The longitudinal central axis of the inductor 7 placed in the second inductor clamping cavity is coaxially distributed with the rotation axis of the rotating base of the Z-axis rotary cylinder 42. Therefore, the rotation of the rotating base of the Z-axis rotary cylinder 42 allows the inductor 7 to rotate between 0° and 180° around the Z-axis, thereby changing the vertical placement orientation of the inductor 7.In the above embodiment, the inductor 7 always rotates around its lateral or longitudinal central axis, so that its central position does not change, thus facilitating the precise clamping of the inductor 7 after flipping by the subsequent inductor placement assembly. In actual operation, after the first finger cylinder 34 completes clamping of the inductor 7, the first cylinder 33 is activated and drives the first finger cylinder 34 upward. After the first cylinder 33 retracts to its position, the synchronous belt drives the first cylinder 33 to move towards the second inductor clamping cavity. According to the set program, when the first cylinder 33 moves laterally to its position, it stops moving laterally. At this time, the inductor clamped by the first finger cylinder 34 is exactly above the second inductor clamping cavity. Then, after the first cylinder 33 stops moving laterally, it is activated again to make the inductor 7 move vertically downward. When the first cylinder 33 moves downward to its position and stops, the inductor 7 clamped by the first finger cylinder 34 is exactly positioned above the second inductor clamping cavity. Inductor 7 is placed on the upper crossbar 472. Then, the first finger cylinder 34 is activated to release the two first inductor clamping claws 341 from the inductor 7, thereby completing the transfer of inductor 7 from the inductor placement seat 2 to the inductor flipping assembly. After the first finger cylinder 34 releases the inductor 7, the synchronous belt and the first cylinder 33 are activated again, causing the first finger cylinder 34 to return to its initial working position, ready for the next inductor transfer process. After the first finger cylinder 34 places the inductor 7 into the second inductor clamping cavity, the second finger cylinder 46 is activated to clamp and fix the inductor 7. After the inductor 7 is clamped and fixed, the inductor 7 rotates along the X-axis or Z-axis according to the set control program.

[0028] Based on the above embodiments, the specific implementation of the inductor placement assembly is as follows: The inductor placement assembly includes a second synchronous belt drive mechanism 51, a second sliding seat 52, a second cylinder 53, and a third finger cylinder 54. The second sliding seat 52 is slidably mounted on the first linear guide rail 13. The second synchronous belt drive mechanism 51 can drive the second sliding seat 52 to move back and forth on the first linear guide rail 13. The second synchronous belt drive mechanism is a commonly used technology product in the prior art, which mainly includes a drive motor, a synchronous belt, and a synchronous pulley. The drive motor and the synchronous pulley are mounted on the vertical mounting plate 12. The synchronous belt is mounted on the two synchronous pulleys. The drive motor is used to drive the synchronous belt to rotate. The second cylinder 53 and the third finger cylinder 54 are distributed vertically opposite to each other and are both inverted on the second sliding seat 52. The second cylinder 53 can drive the second finger cylinder 54 to move up and down on the second sliding seat 52. A third inductor gripper 541 is fixedly mounted on each of the two finger grippers of the third finger cylinder 54, and a third inductor clamping cavity is formed between the two third inductor grippers 541. In actual operation, after the inductor flipping assembly completes the orientation flipping of inductor 7, the second sliding seat 52 is moved left and right by the synchronous belt to move the second inductor clamping cavity to directly above the inductor 7 placed on the second finger cylinder 34. After the second inductor clamping cavity moves directly above the inductor 7, the synchronous belt stops running. Then, the second cylinder 53 is started to move the third finger cylinder 54 downward. After the second cylinder 53 completes the extension action of the specified stroke, the second cylinder 53 stops moving. At this time, the upper part of the inductor 7 is exactly in the second inductor clamping cavity. After the second cylinder 53 stops moving, the second finger cylinder 34 is started to release the two second inductor clamping claws 341 from the inductor 7. Then, the third finger cylinder 54 is started to clamp the two second inductor clamping claws 541 on the inductor 7. Then, the movement continues according to the set running program in the controller so as to smoothly move the inductor 7 to the top of the receiving box 65.

[0029] Based on the above embodiments, the specific implementation of the inductor storage assembly is as follows: The inductor storage assembly includes a mounting bracket 61, a third synchronous belt drive mechanism 63, a receiving box placement plate 64, a third sliding seat 64, and a receiving box 65. The mounting bracket 61 is fixedly disposed at the bottom of the supporting base plate 11. Two second linear guide rails 611 are arranged side by side at intervals on the upper part of the mounting bracket 61, and the two second linear guide rails 611 are distributed along the front-back direction. A third sliding seat 64 is slidably disposed on each of the second linear guide rails 611. The receiving box placement plate 63 is located on the upper part of the supporting base plate 11. The supporting base plate 11 is provided with a first elongated hole 111 corresponding to the second linear guide rail 611. The upper part of the third sliding seat 64 is fixedly connected to the bottom of the receiving box placement plate 63. The third synchronous belt drive mechanism can drive one of the third sliding seats 64 to move. The third synchronous belt drive mechanism is a commonly used technology product in the prior art. It mainly includes a drive motor, a synchronous belt and a synchronous pulley. The drive motor and the synchronous pulley are mounted on the mounting bracket 61. The synchronous belt is sleeved on the two synchronous pulleys. The drive motor is used to drive the synchronous belt to rotate. The rotation of the synchronous belt drives the receiving box placement plate 63 to move back and forth. The two receiving boxes 65 are fixed on the upper part of the receiving box placement plate 63. Multiple inductor placement slots are provided on the receiving box 65. The inductor 7 is placed vertically or horizontally according to the structure of the inductor placement slots. In actual application, the structure of the inductor placement slots on the two receiving boxes 65 is the same, which is conducive to realizing the batch vertical and horizontal placement and collection of inductors 7 in the actual tray collection process.In actual operation, after the third finger cylinder 54 clamps and fixes the inductor 7 at the inductor flipping assembly station, the controller activates the second cylinder 53 to raise the inductor 7 to a certain height. Then, the second cylinder 53 stops operating. Next, the controller synchronously activates the third synchronous belt drive mechanism 63 and the second synchronous belt drive mechanism 51, causing the inductor 7 to move laterally according to the set program, while the receiving box 65 moves longitudinally according to the set program. When the third synchronous belt drive mechanism 63 and the second synchronous belt drive mechanism 51 stop moving, the clamped inductor 7 is positioned exactly above a controlled inductor placement slot. Then, the controller activates the second cylinder 53 again... The third finger cylinder 54 moves downward. After the second cylinder 53 completes its extended stroke, it stops moving. At this time, the inductor 7 is very close to the empty inductor placement slot. After the second cylinder 53 stops moving, the third finger cylinder 54 is activated, causing the two second inductor grippers 541 to release the inductor 7. The released inductor 7 falls directly into the corresponding inductor placement slot under the action of gravity, thus completing the tray loading of one inductor 7. After the inductor is released, the third finger cylinder 54 returns to the initial working position under the drive of the second synchronous belt drive mechanism 51 and the second cylinder 53, and then prepares for the next inductor clamping and release.

[0030] In practical applications, two sets of control modules can be set in the controller. One set of control modules is used to automate the vertical placement of inductors 7 in the receiving box 65, and the other set of control modules is used to automate the horizontal placement of inductors 7 in the receiving box 65. Before the automated tray collection of inductors 7, different control modules can be manually selected to achieve automated vertical or horizontal collection of inductors. Under each control module, the PLC controller controls the execution of each actuator in the inductor clamping component, inductor flipping component, inductor placement component, and inductor storage component according to the operating logic set in the corresponding control module. This allows the inductors 7 in the inductor placement seat 2 to be successfully placed into the corresponding inductor placement slot in the receiving box 65 according to the set vertical or horizontal posture.

[0031] In this utility model, "upper", "lower", "front", "back", "left", and "right" are all relative positions used to facilitate the description of positional relationships, and therefore cannot be understood as absolute positions as a limitation on the scope of protection.

[0032] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.

[0033] The preferred embodiments and examples of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments and examples. For those skilled in the art, several improvements and modifications can be made without departing from the concept of the present invention, and these improvements and modifications should also be considered within the protection scope of the present invention.

Claims

1. A general-purpose inductive material receiving device, characterized in that, The system includes a controller, a support frame, an inductor placement base, an inductor gripping assembly, an inductor flipping assembly, an inductor placement assembly, and an inductor storage assembly. The inductor placement base is located on the left side of the support base plate on the support frame and is used to position and place a single inductor. The inductor gripping assembly grips the inductor on the inductor placement base and places the gripped inductor on the inductor flipping assembly. The inductor flipping assembly allows the inductor on it to rotate 0°-180° around its horizontal and vertical central axes, respectively. The inductor placement assembly grips the inductor on the inductor flipping assembly and places the gripped inductor into the receiving box in the inductor storage assembly. The controller controls the operation of the inductor gripping assembly, the inductor flipping assembly, the inductor placement assembly, and the inductor storage assembly.

2. The universal inductive material receiving device according to claim 1, characterized in that, A mounting hole is provided on the support base plate on the right side of the inductor placement seat. The inductor flipping assembly is disposed in the mounting hole. A vertical mounting plate is provided on the upper part of the support base plate. A first linear guide rail is horizontally fixed on the vertical mounting plate.

3. The universal inductive material receiving device according to claim 2, characterized in that, The inductor gripping assembly includes a first synchronous belt drive mechanism, a first sliding seat, a first cylinder, a first finger cylinder, and a first auxiliary positioning seat. The first sliding seat is slidably mounted on the first linear guide rail. The first synchronous belt drive mechanism can drive the first sliding seat to move back and forth on the first linear guide rail. The first cylinder and the first finger cylinder are vertically opposite each other and are both inverted on the first sliding seat. The first cylinder can drive the first finger cylinder to move up and down on the first sliding seat. A first inductor gripper is fixedly mounted on each of the two finger grippers of the first finger cylinder, forming a first inductor gripping cavity between the two first inductor grippers. The first auxiliary positioning seat is U-shaped and fixedly mounted on the first finger cylinder. The lower crossbar of the first auxiliary positioning seat is located between the two first inductor grippers. The mutual approach of the two first inductor grippers can clamp the inductor on the inductor placement seat.

4. A general-purpose inductive material receiving device according to claim 3, characterized in that, The inductor flipping assembly includes a U-shaped support, a Z-axis rotary cylinder, a first L-shaped base, an X-axis rotary cylinder, a second L-shaped base, a second finger cylinder, and a second auxiliary positioning seat. The U-shaped support is fixedly installed in the mounting hole. The Z-axis rotary cylinder is fixedly installed in the middle of the horizontal plate of the U-shaped support. The first L-shaped base is fixedly installed on the rotating base of the Z-axis rotary cylinder. The X-axis rotary cylinder is fixedly installed on the upper part of the first L-shaped base. The second L-shaped base is fixedly installed on the rotating base of the X-axis rotary cylinder. The second finger cylinder is vertically fixed on the horizontal plate of the second L-shaped base. Each of the two finger grippers of the cylinder is fixedly equipped with a second inductive gripper, forming a second inductive clamping cavity between the two second inductive grippers. The second auxiliary positioning seat includes a U-shaped frame and a support plate. The U-shaped frame is fixedly mounted on the second finger cylinder, and the upper crossbar of the U-shaped frame is located between the two second inductive grippers. The support plate is fixedly mounted on one side of the upper crossbar of the U-shaped frame. The transverse central axis of the inductor placed in the second inductive clamping cavity is coaxially distributed with the rotation axis of the rotating base of the X-axis rotary cylinder, and the longitudinal central axis of the inductor placed in the second inductive clamping cavity is coaxially distributed with the rotation axis of the rotating base of the Z-axis rotary cylinder.

5. A general-purpose inductive material receiving device according to claim 4, characterized in that, The inductor placement assembly includes a second synchronous belt drive mechanism, a second sliding seat, a second cylinder, and a third finger cylinder. The second sliding seat is slidably mounted on the first linear guide rail. The second synchronous belt drive mechanism can drive the second sliding seat to move back and forth on the first linear guide rail. The second cylinder and the third finger cylinder are vertically opposite to each other and are both inverted on the second sliding seat. The second cylinder can drive the second finger cylinder to move up and down on the second sliding seat. A third inductor gripper is fixedly mounted on each of the two finger grippers of the third finger cylinder, forming a third inductor clamping cavity between the two third inductor grippers.

6. A general-purpose inductive material receiving device according to claim 5, characterized in that, The inductor storage assembly includes a mounting bracket, a third synchronous belt drive mechanism, a receiving box placement plate, a third sliding seat, and a receiving box. The mounting bracket is fixedly installed at the bottom of the supporting base plate. Two second linear guides are arranged side by side at intervals on the upper part of the mounting bracket, and the two second linear guides are distributed along the front-back direction. A third sliding seat is slidably installed on each of the second linear guides. The receiving box placement plate is located on the upper part of the supporting base plate. A first elongated hole corresponding to the second linear guide is provided on the supporting base plate. The upper part of the third sliding seat is fixedly connected to the bottom of the receiving box placement plate. The third synchronous belt drive mechanism can drive one of the third sliding seats to move. The two receiving boxes are locked and fixed on the upper part of the receiving box placement plate.