A neon light strip

By designing an inclined substrate and notch structure in the neon light strip, and coordinating the optimization of the LED layout and heat dissipation channels, the problems of electrical stability, optical consistency and mechanical durability of flexible neon light strips during dynamic bending are solved, achieving high reliability and low cost.

CN224327082UActive Publication Date: 2026-06-05SHEN ZHEN SHI JING ZHENG ZHAO MING KE JI YOU XIAN GONG SI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHEN ZHEN SHI JING ZHENG ZHAO MING KE JI YOU XIAN GONG SI
Filing Date
2025-06-24
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing flexible neon light strips are prone to problems such as conductive line breakage, LED chip misalignment, encapsulation glue cracking, substrate plastic deformation, and reduced heat dissipation efficiency during dynamic bending, resulting in insufficient electrical stability, optical consistency, and mechanical durability.

Method used

A neon light strip is designed, which uses a long strip substrate that is inclined along the width direction and placed inside a housing. The side wall of the substrate has a notch, and the LEDs are spaced apart along the length of the substrate. By combining the layout of the housing and the LEDs, the notch structure can preferentially release local stress, suppress chip misalignment and encapsulation glue cracking, optimize heat dissipation channels, decompose lateral bending stress, and realize elastic deformation and module misalignment.

Benefits of technology

It significantly improves the mechanical reliability, electrical stability and optical consistency of the light strip, extends its service life, reduces temperature rise and light decay cycle, and achieves high reliability, low cost and multi-scenario adaptability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224327082U_ABST
    Figure CN224327082U_ABST
Patent Text Reader

Abstract

The utility model discloses a neon lamp strip, including the shell of strip shape, the base plate of strip shape and a plurality of lamp pearl, the base plate is located in the shell and the length extension direction of both is same, and along the width direction is inclined to set up in the shell, a plurality of lamp pearl are followed interval to set up on the base plate along the length direction of base plate, and the at least one side of base plate is equipped with the gap. Adopt such design mode, the base plate side wall gap design is with the shell, the layout cooperation of lamp pearl, can release bending stress to reduce circuit solder joint load, promotes the bending life of resistance, through the gap deformation and LED spacing matching, restrains the chip deviation and the encapsulation glue cracking, the elastic gap unit combines the heat dissipation optimization, can reduce the base plate damage, reduces the temperature rise, and the gap redundancy design can isolate the failure. In addition, the base plate inclination installation can decompose the bending stress, allows the module elastic displacement, promotes the mechanical, electrical and optical performance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of lighting device technology, and in particular to a neon light strip. Background Technology

[0002] Flexible neon light strips are widely used in decorative lighting due to their bendability, but prolonged bending can lead to multiple technical defects: Electrically, bending stress can cause conductive wires to break or solder joints to detach, creating a risk of open circuits; Optically, LED chip misalignment or cracking of the encapsulating adhesive can cause uneven light spots and color temperature drift; Mechanically, plastic deformation of the substrate can form permanent creases, and cracking of the protective layer can weaken waterproofing; In terms of heat dissipation, bending deformation reduces the heat dissipation contact area, accelerating LED light decay. Existing solutions alleviate these problems by enhancing the flexibility of the substrate or locally thickening the structure, but this often sacrifices thinness, heat dissipation efficiency, and cost balance. Therefore, there is an urgent need for a new type of neon light strip that can simultaneously ensure electrical stability, optical consistency, mechanical durability, and heat dissipation efficiency during dynamic bending, breaking through existing technological bottlenecks. Utility Model Content

[0003] In order to overcome at least one of the defects described in the prior art, this utility model provides a neon light strip to solve the problem of how to simultaneously ensure electrical stability, optical consistency, mechanical durability and heat dissipation efficiency of neon light strips during dynamic bending.

[0004] The present invention provides a technical solution to address the problem of a neon light strip, comprising a long strip-shaped housing, a long strip-shaped substrate, and a plurality of LED beads. The substrate is disposed within the housing and both extend in the same direction. The substrate is inclined within the housing along its width. The plurality of LED beads are sequentially spaced on the substrate along its length. At least one side of the substrate has a notch.

[0005] As an optional implementation, in this embodiment of the present invention, the notch is an elongated notch, and the horizontal center line of the notch is inclined to the horizontal center line of the substrate.

[0006] As an optional implementation, in this embodiment of the present invention, multiple notches are provided on both sides of the substrate, and the multiple notches are spaced apart along the length direction of the substrate.

[0007] As an optional implementation, in this embodiment of the present invention, inclined positioning grooves are provided on both sides of the housing, and the two sides of the substrate are respectively inserted into the two positioning grooves.

[0008] As an optional implementation, in this embodiment of the present invention, the housing is further provided with an arc-shaped groove having an arc-shaped light guide surface, and a plurality of the lamp beads are located in the arc-shaped groove and emit light toward the arc-shaped light guide surface.

[0009] As an optional implementation, in this embodiment of the present invention, the substrate consists of multiple pieces, and the neon light strip further includes a plastic support plate. The back sides of the multiple substrates abut against the plastic support plate and are sequentially spliced ​​along the length direction.

[0010] As an optional implementation, in this embodiment of the present invention, solder joints are provided at the splicing points of two adjacent substrates, and the solder joints at the splicing points of two adjacent substrates are welded together to conduct electricity, so that the two adjacent substrates are electrically connected.

[0011] As an optional implementation, in this embodiment of the present invention, the housing includes an outer shell and a light guide. The light guide is disposed inside the outer shell and clamps the substrate inside the outer shell. The plurality of lamp beads emit light toward the light guide, and the light guide directs the light from the lamp beads toward the outer shell.

[0012] As an optional implementation, in this embodiment of the present invention, the outer shell includes a bottom shell and a light amplifying element. The bottom shell is approximately U-shaped. The light guide element is disposed inside the bottom shell and clamps the substrate inside the bottom shell. The light amplifying element covers the bottom shell, and the light guide element directs the light from the LED bead to the light amplifying element.

[0013] Implementing the embodiments of this utility model will have the following beneficial effects:

[0014] This invention comprises a long strip-shaped shell, a long strip-shaped substrate, and multiple LED chips. The substrate is located inside the shell, and both extend in the same direction. The substrate is inclined along its width within the shell, and the multiple LED chips are sequentially spaced on the substrate along its length. At least one side of the substrate has a notch. This design, through the notch design on the substrate sidewall and its synergistic effect with the shell and LED chip layout, achieves the following comprehensive benefits: the notch structure preferentially releases local stress during dynamic bending, significantly reducing the mechanical load on conductive lines and solder joints, and improving bending lifespan; simultaneously, the matching relationship between the notch deformation and LED spacing suppresses chip misalignment and encapsulation cracking; the elastic deformation unit formed by the notch further avoids plastic damage to the substrate, and combined with optimized heat dissipation channels, reduces temperature rise and extends the light decay cycle; furthermore, the redundant design of the notch separation isolates the risk of fault propagation, and combined with lightweight substrate and modular cutting compatibility, achieves a unified technical effect of high reliability, low cost, and multi-scenario adaptability, systematically solving the core technical bottleneck of electrical-optical-mechanical multi-physics coupling failure in dynamic applications of flexible LED strips. Furthermore, since the substrate is inclined within the housing along the width direction, when the substrate is laterally bent, the lateral bending stress is decomposed into shear and normal compression components by the tilt angle, allowing adjacent modules to generate elastic displacement to offset the accumulation of deformation, thus systematically improving mechanical reliability, electrical stability and optical consistency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the neon light strip in an embodiment of the present utility model;

[0017] Figure 2 This is a cross-sectional view of the neon light strip in an embodiment of the present utility model;

[0018] Figure 3 This is a cross-sectional view of a portion of the structure of the neon light strip in an embodiment of this utility model;

[0019] Figure 4 This is a schematic diagram of a portion of the structure of the neon light strip in an embodiment of this utility model.

[0020] The meanings of the reference numerals in the attached figures are as follows:

[0021] 1-Housing; 11-Outer shell; 111-Bottom shell; 112-Light amplifying component; 12-Light guide component; 13-Positioning groove; 14-Arc groove; 2-Substrate; 21-Notch; 22-Solder point; 3-LED bead; 4-Plastic support plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In this invention, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0024] Furthermore, in addition to indicating direction or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.

[0025] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this utility model based on the specific circumstances.

[0026] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, components, or parts (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, components, or parts. Unless otherwise stated, "a plurality of" means two or more.

[0027] The technical solution of this utility model will be further described below with reference to the embodiments and accompanying drawings.

[0028] Please refer to the following: Figures 1 to 4 This utility model discloses a neon light strip, which includes a long strip-shaped shell 1, a long strip-shaped substrate 2, and a plurality of light beads 3. The substrate 2 is disposed inside the shell 1 and the length extension directions of the two are the same. The substrate 2 is inclinedly disposed inside the shell 1 along the width direction. The plurality of light beads 3 are sequentially spaced on the substrate 2 along the length direction of the substrate 2. At least one side of the substrate 2 is provided with a notch 21. By adopting this design approach, the synergistic effect of the notch 21 on the sidewall of substrate 2 and its arrangement with the housing 1 and LED beads 3 can achieve the following comprehensive benefits: the notch 21 structure preferentially releases local stress during dynamic bending, significantly reducing the mechanical load on the conductive lines and solder joints 22, and improving bending life; at the same time, the matching relationship between the deformation of notch 21 and the LED spacing suppresses chip misalignment and encapsulation glue cracking; the elastic deformation unit formed by notch 21 further avoids plastic damage to substrate 2, and combined with the optimization of heat dissipation channels, it reduces temperature rise and extends the light decay cycle; in addition, the redundant design of notch 21 can isolate the risk of fault propagation, and with the compatibility of lightweight substrate and modular cutting, it achieves a unified technical effect of high reliability, low cost and multi-scenario adaptability, systematically solving the core technical bottleneck of electrical-optical-mechanical multi-physics field coupling failure in dynamic applications of flexible light strips. Furthermore, since the substrate 2 is inclined within the housing 1 along the width direction, when the substrate 2 is laterally bent, the lateral bending stress is decomposed into shear and normal compression components by the tilt angle, allowing adjacent modules to generate elastic displacement to offset the deformation accumulation, thus systematically improving mechanical reliability, electrical stability and optical consistency.

[0029] Furthermore, notch 21 is an elongated notch, and the horizontal centerline of notch 21 is inclined to the horizontal centerline of substrate 2. With this design, when substrate 2 is laterally twisted, the inclined design of notch 21 decomposes lateral stress, inhibits linear crack propagation, and improves dynamic fatigue resistance and deformation compensation, systematically optimizing the mechanical reliability, electrical stability and optical uniformity of the light strip when it is laterally twisted.

[0030] Furthermore, multiple notches 21 are provided on both sides of the substrate 2, and the multiple notches 21 are spaced apart along the length direction of the substrate 2. With this design, the multiple notches 21 can work together to more effectively improve the mechanical reliability, electrical stability and optical uniformity of the LED strip when it is laterally twisted.

[0031] Furthermore, in order for the substrate 2 to be fixed at an angle inside the housing 1, inclined positioning grooves 13 are provided on both sides of the housing 1. The two sides of the substrate 2 are respectively inserted into the two positioning grooves 13 to clamp the substrate 2 inside the housing 1.

[0032] In some embodiments, the housing 1 also includes an arc-shaped groove 14 with an arc-shaped light guide surface, and multiple LEDs 3 are located within the arc-shaped groove 14 and emit light towards the arc-shaped light guide surface. This design utilizes a continuous curvature design for the arc-shaped light guide surface, eliminating the sharp-angle total reflection zone of traditional polygonal light guides, thus improving the effective utilization of light flux and suppressing color temperature shift caused by corner scattering. By optimizing the arc surface tilt angle and Fresnel loss compensation, uniform light emission over a wide viewing angle and a uniform light spot are achieved. Simultaneously, the risk of microcrack propagation caused by corner stress concentration is avoided, reducing the fracture rate of the light guide structure under cyclic thermal shock.

[0033] In some embodiments, the substrate 2 consists of multiple pieces, and the neon light strip also includes a plastic support plate 4. The backs of the multiple substrates 2 abut against the plastic support plate 4 and are sequentially spliced ​​along the length direction. With this design, the plastic support plate 4 provides support to the substrates 2, creating a dynamic coupling support between them. That is, the cooperation between the plastic support plate 4 and the substrate 2 with the notch 21 allows the substrate 2 structure to meet the requirements of lateral deformation while maintaining its required structural strength, achieving a multi-directional increase in bending stiffness. This embodiment uses four substrates 2 as an example.

[0034] Furthermore, in order to enable the multiple spliced ​​substrates 2 to conduct electricity, solder joints 22 are provided at the splicing points of adjacent substrates 2. The solder joints 22 at the splicing points of adjacent substrates 2 are welded together to conduct electricity, so that the adjacent substrates 2 are electrically connected.

[0035] In some embodiments, the housing 1 includes an outer shell 11 and a light guide 12. The light guide 12 is disposed inside the outer shell 11 and clamps the substrate 2 inside the outer shell 11. Multiple LED beads 3 emit light toward the light guide 12, and the light guide 12 guides the light of the LED beads 3 to the outer shell 11.

[0036] Furthermore, the outer casing 11 includes a bottom casing 111 and a light amplifying element 112. The bottom casing 111 is approximately U-shaped. The light guide element 12 is disposed inside the bottom casing 111 and clamps the substrate 2 inside the bottom casing 111. The light amplifying element 112 covers the bottom casing 111. The light guide element 12 directs the light from the LED bead 3 to the light amplifying element 112, and the light is ultimately emitted by the light amplifying element 112. It is understood that in other embodiments, the casing 1 can also be designed as a light amplifying element, which is not limited here. Specifically, the bottom casing 111 is made of white silicone light-blocking material, the light amplifying element 112 is made of milky white silicone light amplifying material, and the light guide element 12 is made of transparent silicone light guide material.

[0037] As described above, the substrate 2 is inserted into two positioning grooves 13 on both sides and clamped within the housing 1. Correspondingly, the positioning grooves 13 are formed between the light guide 12 and the bottom housing 111.

[0038] The present invention provides a neon light strip including a long strip-shaped shell 1, a long strip-shaped substrate 2 and a plurality of light beads 3. The substrate 2 is disposed inside the shell 1 and the length extension directions of the two are the same. The substrate 2 is inclinedly disposed inside the shell 1 along the width direction. The plurality of light beads 3 are sequentially spaced on the substrate 2 along the length direction of the substrate 2. At least one side of the substrate 2 is provided with a notch 21. By adopting this design approach, the synergistic effect of the notch 21 on the sidewall of substrate 2 and its arrangement with the housing 1 and LED beads 3 can achieve the following comprehensive benefits: the notch 21 structure preferentially releases local stress during dynamic bending, significantly reducing the mechanical load on the conductive lines and solder joints 22, and improving bending life; at the same time, the matching relationship between the deformation of notch 21 and the LED spacing suppresses chip misalignment and encapsulation glue cracking; the elastic deformation unit formed by notch 21 further avoids plastic damage to substrate 2, and combined with the optimization of heat dissipation channels, it reduces temperature rise and extends the light decay cycle; in addition, the redundant design of notch 21 can isolate the risk of fault propagation, and with the compatibility of lightweight substrate and modular cutting, it achieves a unified technical effect of high reliability, low cost and multi-scenario adaptability, systematically solving the core technical bottleneck of electrical-optical-mechanical multi-physics field coupling failure in dynamic applications of flexible light strips. Furthermore, since the substrate 2 is inclined within the housing 1 along the width direction, when the substrate 2 is laterally bent, the lateral bending stress is decomposed into shear and normal compression components by the tilt angle, allowing adjacent modules to generate elastic displacement to offset the deformation accumulation, thus systematically improving mechanical reliability, electrical stability and optical consistency.

[0039] The above provides a detailed description of a neon light strip disclosed in the embodiments of this utility model. This article uses specific examples to illustrate the principle and implementation of this utility model. The description of the above embodiments is only for the purpose of helping to understand the neon light strip of this utility model and its core idea. At the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of ​​this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A neon light strip, characterized in that, It includes a long strip-shaped shell (1), a long strip-shaped substrate (2) and a plurality of lamp beads (3). The substrate (2) is disposed inside the shell (1) and the length extension directions of the two are the same. The substrate (2) is inclinedly disposed inside the shell (1) along the width direction. The plurality of lamp beads (3) are sequentially spaced on the substrate (2) along the length direction of the substrate (2). At least one side of the substrate (2) has a notch (21).

2. The neon light strip according to claim 1, characterized in that: The notch (21) is an elongated notch, and the horizontal center line of the notch (21) is inclined to the horizontal center line of the substrate (2).

3. The neon light strip according to claim 1, characterized in that: The substrate (2) has multiple notches (21) on both sides, and the multiple notches (21) are spaced apart along the length direction of the substrate (2).

4. The neon light strip according to claim 1, characterized in that: The housing (1) has inclined positioning grooves (13) on both sides, and the two sides of the substrate (2) are respectively inserted into the two positioning grooves (13).

5. The neon light strip according to claim 1, characterized in that: The housing (1) is also provided with an arc-shaped groove (14) with an arc-shaped light guide surface, and a plurality of lamp beads (3) are located in the arc-shaped groove (14) and emit light toward the arc-shaped light guide surface.

6. The neon light strip according to claim 1, characterized in that: The substrate (2) consists of multiple pieces, and the neon light strip also includes a plastic support plate (4). The back sides of the multiple substrates (2) are all abutted against the plastic support plate (4) and are spliced ​​together sequentially along the length direction.

7. The neon light strip according to claim 6, characterized in that: Solder joints (22) are provided at the splicing points of two adjacent substrates (2), and the solder joints (22) at the splicing points of two adjacent substrates (2) are welded together to conduct electricity, so that the two adjacent substrates (2) are electrically connected.

8. The neon light strip according to any one of claims 1 to 7, characterized in that: The housing (1) includes an outer shell (11) and a light guide (12). The light guide (12) is disposed inside the outer shell (11) and clamps the substrate (2) inside the outer shell (11). The plurality of lamp beads (3) emit light toward the light guide (12), and the light guide (12) guides the light of the lamp beads (3) to the outer shell (11).

9. The neon light strip according to claim 8, characterized in that: The outer casing (11) includes a bottom shell (111) and a light amplifying element (112). The bottom shell (111) is approximately U-shaped. The light guide element (12) is disposed inside the bottom shell (111) and clamps the substrate (2) inside the bottom shell (111). The light amplifying element (112) covers the bottom shell (111) and guides the light from the lamp bead (3) to the light amplifying element (112).