Mobile wellsite noise reduction device

Abstract

The utility model relates to a mobile well site noise reduction device. Its technical scheme is: installing the air intake silencer on one side of the noise reduction box, installing the turbine exhaust fan and the air outlet on the top of the noise reduction box, installing the exhaust silencer outside the air outlet, the noise reduction box including the steel frame main body sound insulation panel and the sound insulation door, installing the sound insulation panel and the sound insulation door outside the steel frame main body, the middle part of the sound insulation panel and the sound insulation door is equipped with the hollow layer, and the inner wall of the sound insulation panel and the sound insulation door is pasted with the damping sound insulation felt layer. The utility model has the beneficial effects that: the sound insulation panel realizes the sealing, theft prevention and detachable functions; the damping sound insulation felt laid on the inner wall has the best sound insulation effect on low-frequency noise; and the polyester fiber sound absorbing cotton on both sides not only meets the safety and environmental protection requirements, but also improves the sound absorption effect of the noise reduction device on medium and low frequency noise, greatly reduces the propagation of the noise of the oilfield well site, reduces the sound pollution to the surrounding environment, and reduces the influence on the surrounding people.

Description

Technical Field

[0001] This utility model relates to the field of oilfield well site noise reduction technology, and in particular to a mobile well site noise reduction device. Background Technology

[0002] With the acceleration of urbanization, more and more oil well sites within oilfield production areas are being incorporated into residential areas, schools, hospitals, office buildings, and other similar locations. The components of the pumping units, booster pumps, and other equipment within these well sites are rigidly connected without any vibration damping or buffering measures, making them highly susceptible to resonance and radiating multi-frequency noise, such as impact noise, friction noise, and noise caused by vibrations in rotating systems. This results in noise pollution of the surrounding environment, and many well sites have received complaints from residents due to excessive noise levels.

[0003] The motors of the field equipment are prominent noise sources, primarily radiating electromagnetic noise and cooling aerodynamic noise. The magnitude of electromagnetic noise is closely related to the motor's power and speed. High-power motors account for a significant portion of electromagnetic noise, reaching 89.6 dB(A) in operating noise, with a frequency range of 100-400Hz. The rotating system mainly consists of bearings, belts, and flywheels, generating noise primarily from gears and bearings. When gears reach a certain speed, their forced vibration frequency coincides with the natural frequency of the gearbox and gear carrier, resulting in resonance and a dramatic increase in radiated noise. The rotating system noise reaches 82.1 dB(A), with a frequency range of 400-2000Hz. In addition, there is noise caused by vibration and friction between relatively moving components within the pumping unit. Therefore, reducing the noise of motors and rotating systems is an effective measure to reduce the noise of well site equipment. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned deficiencies in the existing technology by providing a mobile well site noise reduction device that significantly reduces the propagation of noise from oilfield well sites, thereby reducing noise pollution to the surrounding environment and minimizing the impact on people in the vicinity.

[0005] The present invention discloses a mobile well site noise reduction device, the technical solution of which includes a noise reduction box (2), an exhaust silencer (4), an intake silencer (5), and a turbine exhaust fan (6). The bottom of the noise reduction box (2) is installed on the pumping unit base (3). An air inlet is installed on one side of the noise reduction box (2), and an intake silencer (5) is installed on the outside of the air inlet. A turbine exhaust fan (6) and an air outlet are installed on the top of the noise reduction box (2), and an exhaust fan (6) and an air outlet are installed on the outside of the air outlet. The exhaust silencer (4) and the noise reduction box (2) include a steel frame body (2.1), a sound insulation panel (2.2) and a sound insulation door (2.3). The sound insulation panel (2.2) and the sound insulation door (2.3) are installed on the outside of the steel frame body (2.1). The sound insulation panel (2.2) and the sound insulation door (2.3) have a hollow layer (2.2.1) in the middle. The sound insulation panel (2.2) and the sound insulation door (2.3) are covered with a damping sound insulation felt layer (7).

[0006] Preferably, the hollow layer (2.2.1) of the sound insulation panel (2.2) is provided with polyester fiber sound-absorbing cotton layers (2.2.2) on both sides, and the thickness of the sound insulation panel (2.2) is 100-120 mm, wherein the hollow layer (2.2.1) is 20 mm thick, and the polyester fiber sound-absorbing cotton layers (2.2.2) on both sides are 40-50 mm thick respectively.

[0007] Preferably, the above-mentioned air intake silencer (5) has a cuboid structure, including rainproof louvers (5.1), silencer housing (5.2) and sound-absorbing blades (5.3). Multiple rainproof louvers (5.1) are provided at the front inlet of the silencer housing (5.2), and longitudinally installed sound-absorbing blades (5.3) are distributed in the inner cavity of the silencer housing (5.2).

[0008] Preferably, the sound-absorbing blade (5.3) is a 135° angled structure.

[0009] Preferably, the soundproof door (2.3) is connected to the adjacent soundproof panel (2.2) by a hinge (2.5), and the adjacent soundproof panels (2.2) are connected by a snap fastener and have internal latches installed.

[0010] Preferably, the soundproof door (2.3) is provided with a soundproof window (2.7) and a door handle (2.6), and at least one soundproof panel (2.2) is provided with a soundproof window (2.7).

[0011] Preferably, the bottom of the steel frame body (2.1) is movably connected to the pumping unit base (3) via a base (2.4).

[0012] Preferably, the above-mentioned exhaust silencer (4) is a cuboid structure, including a rain cover (4.1), an exhaust silencer housing (4.2) and exhaust silencer sound-absorbing blades (4.3). A rain cover (4.1) is provided at the upper outlet of the exhaust silencer housing (4.2), and horizontally installed exhaust silencer sound-absorbing blades (4.3) are distributed in the inner cavity of the exhaust silencer housing (4.2).

[0013] The beneficial effects of this utility model are as follows: The soundproof panel of this utility model is connected externally by a snap fastener and internally by a latch, achieving sealing, anti-theft, and detachable functions; the soundproof door serves as the ladder entrance for the oil pumping unit, and the soundproof window and door can be opened for ventilation and heat dissipation in summer; damping sound insulation felt is laid on the inner wall of the soundproof panel and the soundproof door, providing optimal sound insulation for low-frequency noise; the soundproof panel and the soundproof door are designed with a hollow structure of 40mm+20mm+40mm or 50mm+20mm+50mm, which helps to improve sound absorption and sound insulation performance, and the polyester fiber sound-absorbing cotton on both sides... This design not only meets safety and environmental protection requirements but also enhances the sound absorption effect of noise reduction devices on low and medium frequency noise. A turbine exhaust fan and exhaust silencer are added to the top of the noise reduction enclosure, while an intake silencer is installed at the bottom. This ensures both heat dissipation and noise reduction. The internal sound-absorbing blades are 135° angled to increase the sound wave contact area and maximize sound absorption. All sound insulation panels and doors are detachable, allowing for mobility and repeated assembly and use. This significantly reduces the propagation of noise from oilfield well sites, minimizes noise pollution to the surrounding environment, and reduces the impact on nearby residents. Attached Figure Description

[0014] Figure 1 This is a front view of the overall installation of this utility model.

[0015] Figure 2 This is a rear view of the entire assembly of this utility model;

[0016] Figure 3 This is a left view of the entire assembly of this utility model;

[0017] Figure 4 This is a top view of the entire assembly of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of this utility model;

[0019] Figure 6 yes Figure 5 A partial cross-sectional diagram of part A in the diagram;

[0020] Figure 7 This is a three-dimensional perspective diagram of an air intake silencer;

[0021] Figure 8 This is a top-view structural diagram of the air intake silencer;

[0022] Figure 9 This is a front view of the rainproof louvers on the front side of the air intake silencer;

[0023] Figure 10 This is a schematic diagram of the second embodiment of the exhaust silencer;

[0024] In the diagram above: 1. Pumping unit balance box; 2. Noise reduction box; 3. Pumping unit base; 4. Exhaust silencer; 5. Intake silencer; 6. Turbine exhaust fan; 7. Damping sound insulation felt layer; 2.1. Steel frame main body; 2.2. Sound insulation panel; 2.3. Soundproof door; 2.4. Base; 2.5. Hinge; 2.6. Door handle; 2.7. Soundproof window; 4.1. Rain cover; 4.2. Exhaust silencer housing; 4.3. Exhaust silencer sound-absorbing blades; 5.1. Rainproof louvers; 5.2. Silencer housing; 5.3. Sound-absorbing blades; 2.2.1. Hollow layer; 2.2.2. Polyester fiber sound-absorbing cotton layer. Detailed Implementation

[0025] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0026] Example 1, referring to Figures 1-9 This utility model discloses a mobile well site noise reduction device, comprising a noise reduction housing 2, an exhaust silencer 4, an intake silencer 5, and a turbine exhaust fan 6. The bottom of the noise reduction housing 2 is mounted on the pumping unit base 3. An air inlet is installed on one side of the noise reduction housing 2, and an intake silencer 5 is installed outside the air inlet. The turbine exhaust fan 6 and an air outlet are installed on the top of the noise reduction housing 2, and an exhaust silencer 4 is installed outside the air outlet. The noise reduction housing 2 includes a steel frame body 2. 1. Sound insulation panel 2.2 and sound insulation door 2.3: Sound insulation panel 2.2 and sound insulation door 2.3 are installed on the outside of the main steel frame 2.1. The sound insulation panel 2.2 and sound insulation door 2.3 have a hollow layer 2.2.1 in the middle. The inner wall of the sound insulation panel 2.2 and sound insulation door 2.3 is pasted with a damping sound insulation felt layer 7. The damping sound insulation felt layer 7 is a sound insulation material with environmentally friendly polyvinyl chloride as the main material. It has the best sound insulation effect for low frequency noise, which can reach 20dB(A).

[0027] The hollow layer 2.2.1 of the sound insulation panel 2.2 is provided with polyester fiber sound-absorbing cotton layers 2.2.2 on both sides, and the thickness of the sound insulation panel 2.2 is 100 mm or 120 mm, wherein the hollow layer 2.2.1 is 20 mm thick, and the polyester fiber sound-absorbing cotton layers 2.2.2 on both sides are 40 mm or 50 mm thick respectively.

[0028] The aforementioned air intake silencer 5 has a cuboid structure, including rainproof louvers 5.1, silencer housing 5.2, and sound-absorbing blades 5.3. Multiple rainproof louvers 5.1 are provided at the front inlet of the silencer housing 5.2, and longitudinally installed sound-absorbing blades 5.3 are distributed in the inner cavity of the silencer housing 5.2.

[0029] The aforementioned sound-absorbing blade 5.3 has a 135° angled structure.

[0030] The aforementioned soundproof door 2.3 is connected to the adjacent soundproof panel 2.2 via a hinge 2.5. The adjacent soundproof panels 2.2 are connected by a snap fastener and have internal latches.

[0031] The aforementioned soundproof door 2.3 is equipped with a soundproof window 2.7 and a door handle 2.6, and at least one soundproof panel 2.2 is equipped with a soundproof window 2.7.

[0032] The exhaust silencer 4 is a cuboid structure, similar to the intake silencer 5. This structure does not have a rainproof top. Since the device is placed outdoors and the oil pump does not need to be rainproof, it only needs to reduce noise.

[0033] In use, the steel frame body 2.1, which houses the soundproof panel 2.2 and the soundproof door 2.3, is hoisted onto the pumping unit base 3 on one side of the pumping unit balance box 1. The base 2.4 is then bolted to the pumping unit base 3. Seams on the soundproof panel 2.2 and the soundproof door 2.3 are sealed with sealing strips. The soundproof panel is externally connected by snap fasteners and internally fitted with latches, achieving sealing, anti-theft, and detachable functionality. The mother-and-child soundproof door 2.3 serves as the ladder entrance for the pumping unit. In summer, the soundproof window 2.7 and the soundproof door 2.3 can be opened for ventilation and heat dissipation. A 3mm thick damping sound insulation felt 7 is laid on the inner wall of the soundproof panel 2.2 and the soundproof door 2.3. This environmentally friendly polyvinyl chloride-based sound insulation material provides the best sound insulation effect for low-frequency noise, reaching 20dB(A). The soundproof panel 2.2 and the soundproof door 2.3 are designed to be 4 cm + 2 cm + 4 cm thick. The hollow structure of 5cm+2cm+5cm enhances sound absorption and insulation performance. The polyester fiber sound-absorbing cotton on both sides not only meets safety and environmental protection requirements but also improves the sound absorption effect of the noise reduction device on low and mid-frequency noise. A turbine exhaust fan 6 and an exhaust silencer 4 are added to the top of the noise reduction enclosure 2, while an intake silencer 5 is installed at the bottom. This ensures both heat dissipation and noise reduction. The intake and exhaust silencers are 800*800*600mm in size, and the internal sound-absorbing blades are 135° angled to increase the sound wave contact area and maximize sound absorption. All soundproof panels and doors are removable, allowing for repositioning and repeated use.

[0034] Example 2: The technical solution of the mobile well site noise reduction device mentioned in this utility model is as follows: it includes a noise reduction box 2, an exhaust silencer 4, an intake silencer 5, and a turbine exhaust fan 6. The bottom of the noise reduction box 2 is installed on the pumping unit base 3. An air inlet is installed on one side of the noise reduction box 2, and an intake silencer 5 is installed on the outside of the air inlet. The turbine exhaust fan 6 and an air outlet are installed on the top of the noise reduction box 2, and an exhaust silencer 4 is installed on the outside of the air outlet. The noise reduction box 2 includes a steel frame body 2.1, a sound insulation panel 2.2, and a sound insulation door 2.3. The sound insulation panel 2.2 and the sound insulation door 2.3 are installed on the outside of the steel frame body 2.1. A hollow layer 2.2.1 is provided in the middle of the sound insulation panel 2.2 and the sound insulation door 2.3. A damping sound insulation felt layer 7 is pasted on the inner wall of the sound insulation panel 2.2 and the sound insulation door 2.3.

[0035] The difference from Example 1 is:

[0036] Reference Figure 10 In this embodiment, the exhaust silencer 4 has a cuboid structure, including a rain cover 4.1, an exhaust silencer housing 4.2, and exhaust silencer sound-absorbing blades 4.3. The rain cover 4.1 is provided at the upper outlet of the exhaust silencer housing 4.2. The exhaust silencer sound-absorbing blades 4.3 are horizontally installed in the inner cavity of the exhaust silencer housing 4.2. The rain cover 4.1 can play a certain role in rain protection. The horizontally installed exhaust silencer sound-absorbing blades 4.3 are also 135° angled to increase the sound wave contact area and maximize sound absorption.

[0037] Example 3: A mobile well site noise reduction device mentioned in this utility model has the following technical solution: it includes a noise reduction box 2, an exhaust silencer 4, an intake silencer 5, and a turbine exhaust fan 6. The bottom of the noise reduction box 2 is installed on the pumping unit base 3. An air inlet is installed on one side of the noise reduction box 2, and an intake silencer 5 is installed outside the air inlet. The turbine exhaust fan 6 and an air outlet are installed on the top of the noise reduction box 2, and an exhaust silencer 4 is installed outside the air outlet. The noise reduction box 2 includes a steel frame body 2.1, a sound insulation panel 2.2, and a sound insulation door 2.3. The sound insulation panel 2.2 and the sound insulation door 2.3 are installed on the outside of the steel frame body 2.1. A hollow layer 2.2.1 is provided in the middle of the sound insulation panel 2.2 and the sound insulation door 2.3. A damping sound insulation felt layer 7 is pasted on the inner wall of the sound insulation panel 2.2 and the sound insulation door 2.3.

[0038] The difference from Example 1 is:

[0039] In this embodiment, the bottom of the steel frame body 2.1 is movably connected to the pumping unit base 3 via the base 2.4, and a rubber plate is installed on the pumping unit base 3 for flexible connection, which improves the effect of shock resistance and noise reduction.

[0040] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent transformations made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A mobile well site noise reduction device, characterized in that: Including noise reduction The noise reduction box (2) includes a housing (2), an exhaust silencer (4), an intake silencer (5), and a turbine exhaust fan (6). The bottom of the noise reduction housing (2) is installed on the pumping unit base (3). An air inlet is installed on one side of the noise reduction housing (2), and an intake silencer (5) is installed on the outside of the air inlet. A turbine exhaust fan (6) and an air outlet are installed on the top of the noise reduction housing (2), and an exhaust silencer (4) is installed on the outside of the air outlet. The noise reduction housing (2) includes a steel frame body (2.1), a sound insulation panel (2.2), and a sound insulation door (2.3). The sound insulation panel (2.2) and the sound insulation door (2.3) are installed on the outside of the steel frame body (2.1). A hollow layer (2.2.1) is provided in the middle of the sound insulation panel (2.2) and the sound insulation door (2.3). A damping sound insulation felt layer (7) is pasted on the inner wall of the sound insulation panel (2.2) and the sound insulation door (2.3).

2. The mobile well site noise reduction device according to claim 1, characterized in that: The hollow layer (2.2.1) of the sound insulation panel (2.2) is provided with polyester fiber sound-absorbing cotton layers (2.2.2) on both sides, and the thickness of the sound insulation panel (2.2) is 100-120 mm, wherein the hollow layer (2.2.1) is 20 mm thick, and the polyester fiber sound-absorbing cotton layers (2.2.2) on both sides are 40-50 mm thick respectively.

3. The mobile well site noise reduction device according to claim 1 or 2, characterized in that: The air intake silencer (5) has a cuboid structure, including rainproof louvers (5.1), silencer housing (5.2) and sound-absorbing blades (5.3). Multiple rainproof louvers (5.1) are provided at the front inlet of the silencer housing (5.2), and longitudinally installed sound-absorbing blades (5.3) are distributed in the inner cavity of the silencer housing (5.2).

4. The mobile well site noise reduction device according to claim 3, characterized in that: The sound-absorbing blade (5.3) has a 135° angled structure.

5. The mobile well site noise reduction device according to claim 4, characterized in that: The soundproof door (2.3) is connected to the adjacent soundproof panel (2.2) by a hinge (2.5), and the adjacent soundproof panels (2.2) are connected by a snap fastener and have internal latches installed.

6. The mobile well site noise reduction device according to claim 5, characterized in that: The soundproof door (2.3) is provided with a soundproof window (2.7) and a door handle (2.6), and at least one soundproof panel (2.2) is provided with a soundproof window (2.7).

7. The mobile well site noise reduction device according to claim 1, characterized in that: The bottom of the steel frame body (2.1) is movably connected to the pumping unit base (3) via the base (2.4).

8. The mobile well site noise reduction device according to claim 3, characterized in that: The exhaust silencer (4) has a cuboid structure, including a rain cover (4.1), an exhaust silencer housing (4.2), and exhaust silencer sound-absorbing blades (4.3). The rain cover (4.1) is provided at the upper outlet of the exhaust silencer housing (4.2), and the exhaust silencer sound-absorbing blades (4.3) are longitudinally installed in the inner cavity of the exhaust silencer housing (4.2).

Images