Battery pack quick replacement structure

Abstract

The utility model relates to new energy battery pack technical field, and disclose a kind of battery pack quick replacement structure, the battery pack quick replacement structure, including shell, the top of shell is detachably connected with cover by inner screw, the top of cover is detachably installed with top cover by outer screw, the both sides inner wall of cover is provided with buckle, the bottom inner wall of shell is fixedly installed with protection plate, the inside of shell is provided with auxiliary assembly component.This battery pack quick replacement structure, by being provided with auxiliary assembly component, so that battery pack and battery support can be extracted from the inside of shell and be replaced quickly in whole, simultaneously, by the tray support between battery pack and protection plate is isolated, so that the replacement of battery pack will not cause the influence to the protection plate position used for docking and control inside battery, both can realize the quick replacement of battery pack, and also can guarantee the use safety of battery pack internal structure.

Description

Technical Field

[0001] This utility model relates to the field of new energy battery pack technology, specifically a battery pack quick-replacement structure. Background Technology

[0002] With the widespread application of electric devices in various fields, the requirements for battery range and convenience are increasing. Battery packs are needed in applications such as electric vehicles, drones, and mobile energy storage devices. If the battery pack can be replaced quickly and promptly after its power is depleted, the power supply efficiency of the battery pack can be greatly improved.

[0003] Existing battery packs typically have battery modules fixedly installed in a protective casing and secured with screws and other accessories. During use, they connect to the electrical equipment via an external plug to provide power. However, replacing the battery pack internally is cumbersome and lacks a sufficiently quick replacement method. This necessitates replacing the entire battery pack before it can provide power, significantly increasing the downtime of the electrical equipment. Therefore, we propose a battery pack structure with rapid replacement capability. Utility Model Content

[0004] The purpose of this invention is to provide a battery pack quick-replacement structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a battery pack quick-replacement structure, including an outer shell, a cover plate detachably connected to the top of the outer shell by an inner screw, a top cover detachably installed on the top of the cover plate by an outer screw, buckles provided on the inner walls of both sides of the cover plate, a protective plate fixedly installed on the inner wall of the bottom of the outer shell, and an auxiliary assembly component provided inside the outer shell.

[0006] The auxiliary assembly component includes a tray bracket, which is fixedly installed on the inner wall of the housing. A battery bracket is provided on the upper surface of the tray bracket, and a battery pack is snapped into the inside of the battery bracket. Insulating sheets are fixedly installed on the inner walls of the left and right sides of the housing, and nickel sheets are provided between the insulating sheets and the ends of the battery pack.

[0007] Preferably, the nickel sheet is in contact with the electrodes of the battery pack to achieve conductivity.

[0008] Preferably, there are two sets of tray supports and battery supports, and the two sets of tray supports and battery supports are symmetrically arranged on the left and right sides inside the outer casing with the vertical central axis of the outer casing as the axis of symmetry, so as to provide support and fixed protection for the battery pack on both sides.

[0009] Preferably, the upper surface of the tray support is provided with an arc-shaped groove, the inner surface of the arc-shaped groove is provided with a positioning groove, the inner wall of the battery support is provided with a vent hole, the outer surface of the battery support near the tray support is provided with an arc-shaped protrusion, and a positioning strip is fixedly installed on the outer surface of the battery support near the tray support.

[0010] Preferably, the size of the arc-shaped protrusion is adapted to the arc-shaped groove, and the size of the positioning strip is adapted to the positioning groove, so that the positioning strip and positioning groove can assist in alignment during the assembly of the battery bracket and battery pack.

[0011] Preferably, the number of vent holes is set in several groups, and the several groups of vent holes are evenly distributed on the arc-shaped inner wall of the battery bracket. The arrangement of several vent holes ensures that the battery bracket at the end of the battery pack will not completely cover the battery, so as to facilitate heat dissipation at the end of the battery pack.

[0012] Compared with the prior art, the present invention provides a battery pack quick-replacement structure, which has the following advantages:

[0013] 1. This battery pack features a quick-replacement structure. With auxiliary assembly components, the battery pack and battery bracket can be quickly and completely removed from the casing for replacement. At the same time, the tray bracket isolates the battery pack and protection board, ensuring that battery pack replacement does not affect the position of the protection board used for docking and control inside the battery. This achieves both quick battery pack replacement and ensures the safety of the internal structure of the battery pack.

[0014] 2. The battery pack features a quick-replacement structure. By incorporating arc-shaped protrusions and grooves, along with positioning strips and slots, it facilitates alignment during the assembly of the battery bracket and battery pack. Furthermore, the arc-shaped protrusions and positioning slots ensure that the battery bracket and battery pack assembly does not easily shift during battery pack use, guaranteeing continuous power supply and improving the device's performance. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0016] Figure 2 This is a schematic diagram of the bottom structure of this utility model;

[0017] Figure 3 This is a schematic diagram of a partial explosion of the present invention;

[0018] Figure 4 This is an exploded view of the auxiliary assembly components of this utility model;

[0019] Figure 5This is a schematic diagram showing the separation of the battery holder and tray holder of this utility model.

[0020] In the diagram: 1. Outer shell; 2. Inner screw; 3. Cover plate; 4. Outer screw; 5. Top cover; 6. Buckle; 7. Protective plate; 8. Auxiliary assembly components; 81. Tray bracket; 82. Battery bracket; 83. Battery pack; 84. Nickel sheet; 85. Insulating sheet; 811. Arc groove; 812. Positioning groove; 821. Vent hole; 822. Arc protrusion; 823. Positioning strip. Detailed Implementation

[0021] Example 1

[0022] like Figures 1-4 As shown, this utility model provides a technical solution: a battery pack quick-replacement structure, including a shell 1, a cover plate 3 detachably connected to the top of the shell 1 by an inner screw 2, a top cover 5 detachably installed on the top of the cover plate 3 by an outer screw 4, buckles 6 provided on the inner walls of both sides of the cover plate 3, a protective plate 7 fixedly installed on the inner wall of the bottom of the shell 1, and an auxiliary assembly component 8 provided inside the shell 1, the auxiliary assembly component 8 including a tray bracket 81, a battery bracket 82, a battery pack 83, an insulating sheet 85, and a nickel sheet 84.

[0023] In one embodiment of the present invention, a tray support 81 is fixedly installed on the inner wall of the outer casing 1, a battery support 82 is provided on the upper surface of the tray support 81, a battery pack 83 is snapped into the inside of the battery support 82, an insulating sheet 85 is fixedly installed on the inner walls of the left and right sides of the outer casing 1, and a nickel sheet 84 is provided between the insulating sheet 85 and the end of the battery pack 83.

[0024] Furthermore, the surface of the protection board 7 is fixedly equipped with a controller, converter, and connection port. The bottom and side walls of the housing 1 are provided with holes that are compatible with the connection ports on the protection board 7, so that external electrical devices can connect to the protection board 7 using different interfaces, thereby converting and supplying power through the electronic devices on the protection board 7. At the same time, the bottom of the protection board 7 is provided with a control switch and a power display, so that the user can control the power supply start and stop of the battery pack. The power display can also help the user to observe the remaining power of the battery pack in time, thereby determining whether the battery pack needs to be replaced. Specifically, the protection board 7 is the control panel of the battery module. The terminals, controller, converter, and other accessories on its surface are all existing publicly disclosed technologies in the art, so they will not be described in detail in this embodiment.

[0025] Furthermore, the nickel sheet 84 contacts the electrodes of the battery pack 83 to achieve conductivity. The nickel sheet 84 is connected to the circuit on the protection board 7 via wires, enabling the battery pack 83 to be powered through the nickel sheet 84. It is also electrically connected to external electrical equipment through the protection board 7 and its connection terminals. Simultaneously, an insulating sheet 85 is disposed on the outside of the nickel sheet 84 to provide leakage prevention and insulation protection. Moreover, two sets of tray supports 81 and battery supports 82 are provided, and the two sets of tray supports 81 and battery supports 82 are symmetrically arranged about the vertical central axis of the outer casing 1. The battery pack 83 is supported and secured on both sides of the inside of the outer casing 1. In addition, the contact surface of the battery bracket 82 is adapted to the tray bracket 81, so that the battery bracket 82 can be removed from the inside of the outer casing 1. Users can quickly replace the batteries in the battery pack by replacing the combination of the battery bracket 82 and the battery pack 83, thereby achieving the effect of quick battery pack replacement. It is not necessary to completely remove the battery casing. At the same time, the modular replacement structure can also accurately and quickly assemble the battery into the fixed position, and the efficiency and stability during the assembly process are greatly improved.

[0026] Example 2

[0027] Please refer to the attached instructions for this case. Figures 4-5 Based on Embodiment 1, an arc-shaped groove 811 is provided on the upper surface of the tray support 81, a positioning groove 812 is provided on the arc-shaped inner surface of the arc-shaped groove 811, a vent hole 821 is provided on the inner wall of the battery support 82, an arc-shaped protrusion 822 is provided on the outer surface of the battery support 82 near the tray support 81, and a positioning strip 823 is fixedly installed on the outer surface of the battery support 82 near the tray support 81.

[0028] In the second embodiment of this utility model, the size of the arc-shaped protrusion 822 is adapted to the arc-shaped groove 811, and the size of the positioning strip 823 is adapted to the positioning groove 812. This allows the battery bracket 82 and the battery pack 83 to be aligned during assembly using the positioning strip 823 and the positioning groove 812, preventing positional shifts in the assembly. Furthermore, several sets of vent holes 821 are evenly distributed on the arc-shaped inner wall of the battery bracket 82. The presence of these vent holes prevents the battery bracket 82 from completely enclosing the battery at the end of the battery pack 83, thus preventing heat buildup and ensuring battery lifespan and safety. Additionally, the arc-shaped protrusion 822 and the positioning groove 812 ensure that the assembly of the battery bracket 82 and the battery pack 83 does not easily shift during battery pack use, guaranteeing continuous power supply and improving the device's performance.

[0029] In this utility model, the buckle 6 allows for quick disassembly and replacement of the battery pack, and easy alignment and installation, facilitating battery pack use. When the battery pack 83 needs to be replaced, simply open the cover 3, and the user takes out the combination of the battery bracket 82 and the battery pack 83. Align the new battery pack 83 and battery bracket 82 with the tray bracket 81 and place it inside the outer casing 1, so that the electrodes at both ends of the battery pack 83 contact the nickel plates 84 on the left and right sides of the inner casing 1 and maintain electrical connection. Then, the cover 3 is fixed back to the outer casing 1 with the inner screws 2. The cover 3 positions the battery bracket 82 from above, thus fixing the battery bracket 82 and the battery pack 83, thereby achieving quick battery pack replacement and effectively solving the efficiency and reliability problems in the battery pack replacement process.

[0030] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A quick-replacement battery pack structure, comprising a housing (1), wherein a cover plate (3) is detachably connected to the top of the housing (1) via an inner screw (2), a top cover (5) is detachably mounted on the top of the cover plate (3) via an outer screw (4), and clips (6) are provided on the inner walls of both sides of the cover plate (3), and a protective plate (7) is fixedly mounted on the inner wall of the bottom of the housing (1), characterized in that: An auxiliary assembly assembly (8) is provided inside the outer shell (1); The auxiliary assembly component (8) includes a tray bracket (81), which is fixedly installed on the inner wall of the outer shell (1). A battery bracket (82) is provided on the upper surface of the tray bracket (81), and a battery pack (83) is snapped into the inside of the battery bracket (82). Insulating sheets (85) are fixedly installed on the inner walls of the left and right sides of the outer shell (1), and a nickel sheet (84) is provided between the insulating sheet (85) and the end of the battery pack (83).

2. The battery pack quick-replacement structure according to claim 1, characterized in that: The nickel sheet (84) is in contact with the electrodes of the battery pack (83).

3. The battery pack quick-replacement structure according to claim 1, characterized in that: The number of tray brackets (81) and battery brackets (82) is set in two sets, and the two sets of tray brackets (81) and battery brackets (82) are symmetrically arranged on the left and right sides inside the outer shell (1) with the vertical central axis of the outer shell (1) as the axis of symmetry.

4. The battery pack quick-replacement structure according to claim 1, characterized in that: The upper surface of the tray support (81) is provided with an arc-shaped groove (811), and the inner surface of the arc-shaped groove (811) is provided with a positioning groove (812). The inner wall of the battery support (82) is provided with a vent hole (821). The outer surface of the battery support (82) near the tray support (81) is provided with an arc-shaped protrusion (822). The outer surface of the battery support (82) near the tray support (81) is fixedly installed with a positioning strip (823).

5. The battery pack quick-replacement structure according to claim 4, characterized in that: The size of the arc-shaped protrusion (822) is adapted to the arc-shaped groove (811), and the size of the positioning strip (823) is adapted to the positioning groove (812).

6. The battery pack quick-replacement structure according to claim 4, characterized in that: The number of vent holes (821) is set in several groups, and the several groups of vent holes (821) are evenly distributed on the arc-shaped inner wall of the battery bracket (82).

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