A dynamic screening and sorting device for horizontal fast clamps

Abstract

The utility model provides a kind of horizontal formula fast clamp's dynamic screening sorting device, including main body frame, feeding part, transport adjustment part, screening part, shunt storage part and control part, main body frame includes pedestal, screening seat, transfer carrier plate, shunt carrier plate and "n" shape dust shield, feeding part includes chain conveyer belt, flexible storage box, permanent magnet and correction iron block, transport adjustment part includes transport mechanism and adjusting mechanism, screening part includes driving mechanism and detection mechanism, shunt storage part includes shunt mechanism, temporary storage mechanism and storage mechanism. Operator only needs to go up and down horizontal formula fast clamp, saves artificial complicated, dull and stereotyped screening step, to reduce labor intensity;Screening efficiency is stable and controllable, significantly higher than artificial screening;Mechanical adjustment horizontal formula fast clamp is used, so that its position, angle is unified, through the acquisition and processing of digitized information, significantly reduce screening error, improve the accuracy of screening result.

Description

Technical Field

[0001] This utility model relates to the field of inspection tools, and in particular to a dynamic screening and sorting device for a horizontal quick clamp. Background Technology

[0002] Horizontal quick clamps are manual or pneumatic clamps commonly used for quick fixation of workpieces in processes such as welding, machining, mold making, and inspection. For example, Chinese patent CN220959956U discloses an engine inspection fixture, which includes a base with several positioning pins for positioning the cylinder body. The base is equipped with horizontal and vertical quick clamps for clamping the cylinder body, with the vertical quick clamps being higher than the horizontal quick clamps. Side plates are provided on both sides of the base, and a detection plate is inserted between the two side plates. The detection plate has detection holes, and a detection rod passes through the detection holes, with the detection holes facing the water holes.

[0003] As described above, combined fixtures or jigs that utilize horizontal quick-clamping mechanisms require frequent adjustments and calibrations to the position of the horizontal quick-clamping mechanism during design or production. Insufficient pressing accuracy (e.g., angle, force) of the moving end of the horizontal quick-clamping mechanism will severely affect the quality of the combined fixture or jig.

[0004] Therefore, before using the aforementioned combined inspection tools or fixtures, the horizontal quick-release clamps used need to be screened to effectively ensure the quality of these combined inspection tools or fixtures using horizontal quick-release clamps. Currently, manual screening is mostly used, which has the following drawbacks in actual operation:

[0005] Firstly, the operation steps are tedious and monotonous, and the labor intensity is high;

[0006] Secondly, screening efficiency is limited by the experience and condition of the staff, resulting in low screening efficiency.

[0007] Third, the screening error is large. The position and angle of the horizontal quick clamp are difficult to standardize, and the screening process relies heavily on the experience of the staff, making it difficult to guarantee the results.

[0008] Fourth, when designing and producing modular gauges or fixtures, additional screening is required, and multiple screenings will severely restrict design or production efficiency. Utility Model Content

[0009] This invention proposes a dynamic screening and sorting device with a horizontal fast clamp, which can effectively solve the problems mentioned in the background art.

[0010] To achieve the above objectives, the present invention adopts the following technical solution:

[0011] A dynamic screening and sorting device with a horizontal fast clamp includes a main frame, a feeding section, a transportation and adjustment section, a screening section, a diversion and storage section, and a control section.

[0012] Specifically, the main frame includes a base, a screening seat, a transfer carrier plate, a diversion carrier plate, an "n"-shaped dustproof plate, a "U"-shaped protective plate, and an "L"-shaped protective plate. The base includes a rectangular hollow container (C1) with two rectangular through holes on its upper bottom plate. The screening seat, mounted on the base via supports, includes a rectangular hollow container (C2) with two strip-shaped through holes on its upper bottom plate; symmetrical "U"-shaped openings are arranged on the strip-shaped through hole (C2). The transfer carrier plate and diversion carrier plate are mounted on the screening seat via supports; the transfer carrier plate has a strip-shaped through hole (3); the diversion carrier plate has a strip-shaped through hole (4). The "n"-shaped dustproof plate is mounted on the screening seat and located above the transfer carrier plate and diversion carrier plate; the "U"-shaped protective plate is mounted on the rear side plate of the screening seat, above the first rectangular through hole; the "L"-shaped protective plate is mounted on the front side plate of the screening seat, above the second rectangular through hole.

[0013] Specifically, the feeding section includes a chain conveyor belt, flexible storage boxes, permanent magnets, and correction blocks. The chain conveyor belt is located inside the screening unit, with its upper conveyor belt situated within a long, narrow through-hole. The flexible storage boxes are equidistantly arranged on the chain plates of the chain conveyor belt. The permanent magnets are mounted on the flexible storage boxes, and the correction blocks are detachably connected to the permanent magnets.

[0014] Specifically, the transport adjustment section includes a transport mechanism and an adjustment mechanism. The transport mechanism includes a lead screw stepper motor, an electric telescopic rod, and a gripper motor; the lead screw stepper motor and the slide rod are mounted on the transfer carrier plate; the movable carrier plate is slidably connected to the slide rod and connected to the nut seat of the lead screw stepper motor; the electric telescopic rod is mounted on the lower surface of the movable carrier plate via a mounting plate and is located above the strip-shaped through hole; the gripper motor is mounted on the movable end of the electric telescopic rod. The adjustment mechanism includes a second lead screw stepper motor, a second movable carrier plate, a second gripper motor, a receiving block, and a second electric telescopic rod. The second lead screw stepper motor and the second sliding rod are installed inside the screening base. The second movable carrier plate is slidably connected to the second sliding rod and connected to the nut seat of the second lead screw stepper motor. The receiving block is installed on the second movable carrier plate via a connecting column, and an electromagnet is installed on it. The second gripper motor is symmetrically arranged on the second movable carrier plate, located on the left and right sides of the receiving block, respectively. The second electric telescopic rod is installed on the upper surface of the lower base plate of the screening base, and its movable end is equipped with a correction block via an elastic telescopic rod.

[0015] Specifically, the screening section includes a drive mechanism and a detection mechanism. The drive mechanism includes a screw jack, a servo motor, a calibration plate, and a drive block. The screw jack is located within the screening base, inside an "n"-shaped dustproof plate. A load-bearing mounting plate is slidably connected to a slide rod and connected to the movable end of the screw jack. The servo motor is mounted on the load-bearing mounting plate. The calibration plate is mounted on the shaft of the servo motor via a reduction gearbox, and has evenly spaced mounting screw holes. The drive block is detachably connected to the calibration plate and is used to drive the rotation of the horizontal quick-release clamp. The detection mechanism includes a screw jack, a flexible telescopic rod, and a detection rod. The screw jack is mounted on a movable carrier plate. The detection rod is mounted on the movable end of the screw jack via a flexible telescopic rod, and has an "L"-shaped marking rod on it.

[0016] Specifically, the offloading storage section includes an offloading mechanism, a temporary storage mechanism, and a storage mechanism.

[0017] More specifically, the diversion mechanism includes a lead screw stepper motor, an electric telescopic rod, and a gripper motor. The lead screw stepper motor and the slide rod are mounted on the diversion carrier plate. The movable carrier plate is slidably connected to the slide rod and connected to the nut seat of the lead screw stepper motor. The electric telescopic rod is mounted on the lower surface of the movable carrier plate via a mounting plate, located below the strip-shaped through hole. The gripper motor is mounted on the movable end of the electric telescopic rod.

[0018] More specifically, the temporary storage mechanism includes a rectangular frame and a temporary storage box. The rectangular frame is set on the screening seat; the temporary storage box is inserted into the rectangular frame.

[0019] More specifically, the storage mechanism includes an electric lifting device 1, a lead screw stepper motor 4, an electric telescopic rod 4, an electromagnet 2, a movable storage box, an electric lifting device 2, an electromagnet 3, and a movable storage cart structure. Electric lifting devices 1 and 2 are located within the base, below rectangular through holes 1 and 2 respectively; the lead screw stepper motor 4, the slide rod 5, and the roller are mounted on the screening seat; the movable carrier plate 4 is slidably connected to the slide rod 5 and connected to the nut seat of the lead screw stepper motor 4; the movable carrier plate 4 is equipped with an electromagnet 2 and a strip-shaped protective plate; the electric telescopic rod 4 is mounted on the "U"-shaped and "L"-shaped protective plates respectively; the electromagnet 3 is mounted on the movable end of the electric telescopic rod 4. The movable storage box includes a box body, iron sheets, and a grid-shaped grid; the iron sheets are mounted on the side plates and bottom outer walls of the box body; the grid-shaped grid is located inside the box body and is used to store horizontal quick-release clamps. The mobile storage vehicle structure includes a rectangular container three, a movable support plate, and casters; the casters are located on the outer wall of the lower bottom plate of the rectangular container three; a rectangular through hole three is provided on the lower bottom plate of the rectangular container three; the movable support plate is slidably connected inside the rectangular container three; the mobile storage vehicle structure is adapted to an "L"-shaped protective plate.

[0020] Specifically, the control section includes a control mechanism, a feedback mechanism, and a PLC controller. The control mechanism includes a start switch, a calibration switch, a material preparation switch, a pause switch, and an unloading switch. These switches are located on the screening base. The feedback mechanism includes several distance sensor modules.

[0021] Furthermore, a dust cover is added, which is pinned to the "n"-shaped dust cover plate.

[0022] Advantages compared to existing technologies:

[0023] In this utility model, the following functions are achieved through the integrated design of the main frame, feeding section, transportation and adjustment section, screening section, diversion and storage section, and control section:

[0024] Firstly, operators only need to use horizontal quick clamps, eliminating the tedious and monotonous manual screening steps, thus reducing labor intensity.

[0025] Secondly, the screening efficiency is stable and controllable, significantly higher than that of manual screening.

[0026] Third, a mechanically adjustable horizontal quick clamp is used to ensure uniform position and angle. Through the collection and processing of digital information, screening errors are significantly reduced and the accuracy of screening results is improved. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0028] Figure 2 This is a top view of the structure of this utility model;

[0029] Figure 3 This is a schematic diagram of a partial cross-sectional structure from a top view of the present invention. Figure 1 ;

[0030] Figure 4 This is a schematic diagram of a partial cross-sectional structure from a top view of the present invention. Figure 2 ;

[0031] Figure 5 This is a partial cross-sectional view of the present invention.

[0032] Figure 6 This is a partially enlarged cross-sectional view of the present invention.

[0033] Figure 7 This is a schematic diagram of the system structure of this utility model. Figure 1 ;

[0034] Figure 8 This is a schematic diagram of the system structure of this utility model. Figure 2 .

[0035] In the diagram: 101. Base, 102. Screening seat, 103. Transfer carrier plate, 104. Diverter plate, 105. "n"-shaped dustproof plate, 106. "U"-shaped protective plate, 107. "L"-shaped protective plate, 201. Chain conveyor belt, 202. Flexible storage box, 301. Lead screw stepper motor I, 302. Electric telescopic rod I, 303. Gripper motor I, 304. Lead screw stepper motor II, 305. Receiving block, 306. Gripper motor II, 307. Electric telescopic rod II, 401. Lead screw jack I, 402. Servo motor I, 403. Calibration disk, 404. Drive block, 405. Lead screw jack II, 406. Detection rod, 501. Lead screw stepper motor III, 502. Electric telescopic rod III, 503. Gripper motor III; 504. Temporary storage box; 601. Electric lifting device I; 602. Electric lifting device II; 603. Screw stepper motor IV; 604. Strip protective plate; 605. Electromagnet II; 606. Electric telescopic rod IV; 607. Movable storage box; 608. Movable storage cart structure. Detailed Implementation

[0036] Example 1, refer to Appendix Figure 1-8 A dynamic screening and sorting device with a horizontal fast clamp includes a main frame, a feeding section, a transportation and adjustment section, a screening section, a diversion and storage section, and a control section.

[0037] The main frame includes a base 101, a screening seat 102, a transfer carrier plate 103, a diversion carrier plate 104, an "n"-shaped dustproof plate 105, a "U"-shaped protective plate 106, and an "L"-shaped protective plate 107.

[0038] The base 101 includes a rectangular hollow container.

[0039] A rectangular through hole one and a rectangular through hole two are provided on the upper bottom plate of the rectangular hollow container one. The rectangular through hole one is located behind the rectangular through hole two. The rectangular through holes one and two are used for the moving ends of the electric lifting device one 601 and the electric lifting device two 602, respectively.

[0040] The screening seat 102 is mounted on the base 101 via a support column.

[0041] Screening station 102 includes a rectangular hollow container.

[0042] The upper bottom plate of the rectangular hollow container 2 is provided with two strip-shaped through holes.

[0043] A U-shaped opening through groove is symmetrically arranged on the second strip-shaped through hole; the U-shaped opening through groove is located on both sides of the second strip-shaped through hole; the U-shaped opening through groove and the second strip-shaped through hole form a cross-shaped through hole.

[0044] The transfer carrier plate 103 and the diversion carrier plate 104 are mounted on the screening seat 102 via support columns.

[0045] Three strip-shaped through holes are provided on the transfer carrier plate 103.

[0046] Four strip-shaped through holes are provided on the current shunt plate 104.

[0047] The “n”-shaped dustproof plate 105 is disposed on the screening seat 102 and is located above the transfer carrier plate 103 and the diversion carrier plate 104.

[0048] The "U"-shaped protective plate 106 is installed on the rear side plate of the screening seat 102, above the rectangular through hole one.

[0049] The “L”-shaped protective plate 107 is installed on the front side plate of the screening seat 102, above the rectangular through hole 2.

[0050] The feeding section includes a chain conveyor belt 201, a flexible storage box 202, a permanent magnet, and a correction iron block.

[0051] The chain conveyor belt 201 is installed inside the screening seat 102, and the upper conveyor belt of the chain conveyor belt 201 is located inside the elongated through hole 1.

[0052] Flexible storage boxes 202 are equidistantly arranged on the chain plates of the chain conveyor belt 201.

[0053] The permanent magnet is mounted on the flexible storage box 202.

[0054] The modified iron block can be detachably connected to the permanent magnet.

[0055] The transportation adjustment section includes transportation agencies and adjustment agencies.

[0056] The transport mechanism includes a lead screw stepper motor 301, an electric telescopic rod 302, and a gripper motor 303.

[0057] The lead screw stepper motor 301 and the slide bar are mounted on the transfer carrier plate 103.

[0058] The movable carrier plate is slidably connected to the slide rod and is connected to the nut seat of the lead screw stepper motor 301.

[0059] The electric telescopic pole 302 is mounted on the bottom surface of the movable carrier plate 1 via a mounting plate and is located above the strip-shaped through hole 1.

[0060] The gripper motor 303 is mounted on the movable end of the electric telescopic rod 302.

[0061] The adjustment mechanism includes a lead screw stepper motor 304, a movable carrier plate 2, a gripper motor 306, a receiving block 305, and an electric telescopic rod 307.

[0062] The lead screw stepper motor 2 304 and the slide bar 2 are installed inside the screening seat 102.

[0063] The movable carrier plate 2 is slidably connected to the slide rod 2 and is connected to the nut seat of the lead screw stepper motor 2 304.

[0064] The receiving block 305 is mounted on the movable carrier plate 2 via a connecting column; an electromagnet 1 is mounted on the receiving block 305.

[0065] The second gripper motor 306 is symmetrically arranged on the second movable carrier plate, and is located on the left and right sides of the receiving block 305 respectively; the second gripper motor 306 is used to clamp the base of the horizontal quick clamp from the side, and together with the electromagnet on the receiving block 305, it fixes the clamp.

[0066] The second electric telescopic rod 307 is set on the upper surface of the lower base plate of the screening seat 102; the movable end of the second electric telescopic rod 307 is equipped with a correction block through the elastic telescopic rod, which is used to push or press against the edge of the clamp base from the side when the clamp is placed on the receiving block 305, effectively ensuring its accurate positioning.

[0067] The screening section includes a drive mechanism and a detection mechanism.

[0068] The drive mechanism includes a screw jack 401, a servo motor 402, a calibration disk 403, and a drive block 404.

[0069] The screw jack 1401 and slide bar 3 are installed inside the screening seat 102 and located inside the "n"-shaped dustproof plate 105.

[0070] The load-bearing mounting plate is slidably connected to the slide rod three and is connected to the movable end of the screw jack one 401.

[0071] Servo motor 402 is mounted on a load-bearing mounting plate.

[0072] The calibration disk 403 is mounted on the shaft of the servo motor 402 via a reduction gearbox.

[0073] Mounting screw holes are set at equal intervals on calibration plate 403.

[0074] The drive block 404 is detachably connected to the calibration disc 403; the drive block 404 is used to rotate the handle of the horizontal quick clamp.

[0075] The testing mechanism includes screw jack 2 (405), elastic telescopic rod, and testing rod (406).

[0076] The screw jack 2405 is mounted on the movable carrier plate 2.

[0077] The detection rod 406 is mounted on the movable end of the screw jack 405 via an elastic telescopic rod.

[0078] An "L"-shaped marking rod is provided on the detection rod 406. Specifically, a horizontal "L"-shaped marking rod is provided at the end of the detection rod 406, with its horizontal arm parallel to the axis of the detection rod 406. The detection rod 406 is used to assist in detecting the downward movement distance of the movable end of the clamp.

[0079] The offloading storage section includes an offloading mechanism, a temporary storage mechanism, and a storage mechanism.

[0080] The diversion mechanism includes a lead screw stepper motor 3501, an electric telescopic rod 3502, and a gripper motor 3503.

[0081] The lead screw stepper motor 3501 and the slide bar 4 are mounted on the current distribution plate 104.

[0082] The movable carrier plate three is slidably connected to the slide rod four and is connected to the nut seat of the lead screw stepper motor three 501.

[0083] The electric telescopic pole 3 502 is mounted on the bottom surface of the movable carrier plate 3 via a mounting plate, located below the strip-shaped through hole 4.

[0084] The gripper motor 3503 is mounted on the movable end of the electric telescopic rod 3502.

[0085] The temporary storage mechanism includes a rectangular frame and a temporary storage box 504.

[0086] A rectangular frame is set on the screening seat 102.

[0087] Temporary storage box 504 is inserted into the rectangular frame.

[0088] The storage mechanism includes an electric lifting device 601, a lead screw stepper motor 603, an electric telescopic rod 606, an electromagnet 605, a movable storage box 607, an electric lifting device 602, an electromagnet 3, and a movable storage cart structure 608.

[0089] Electric lifting device 1 601 and electric lifting device 2 602 are installed inside the base 101, located below rectangular through hole 1 and rectangular through hole 2, respectively.

[0090] The lead screw stepper motor 4603, slide bar 5, and roller shaft are mounted on the screening seat 102.

[0091] The movable carrier plate four is slidably connected to the slide rod five and is connected to the nut seat of the lead screw stepper motor four 603.

[0092] The lead screw stepper motor 4603 drives the movable carrier plate 4 to move on the guide rail composed of the slide bar 5 and the roller shaft through its nut seat.

[0093] An electromagnet 605 and a strip protective plate 604 are installed on the movable carrier plate 4. The strip protective plate 604 is located at the edge of the movable carrier plate 4 to prevent the movable storage box 607 from slipping off.

[0094] The electric telescopic poles 606 are respectively installed on the "U"-shaped protective plate 106 and the "L"-shaped protective plate 107.

[0095] Electromagnet three is installed on the movable end of electric telescopic pole four 606.

[0096] The active storage box 607 includes a box body, a metal sheet, and a grid-shaped grille.

[0097] The iron sheets are placed on the outer walls of the side panels and bottom panel of the box.

[0098] A grid-shaped panel is installed inside the box to store horizontal quick clamps.

[0099] The mobile storage vehicle structure 608 includes a rectangular container, a movable support plate, and casters.

[0100] The casters are mounted on the outer wall of the bottom plate of rectangular container three.

[0101] A rectangular through hole is provided on the bottom plate of rectangular container three. A movable support plate is used to slide on rectangular container three.

[0102] The movable support plate is slidably connected to the rectangular container.

[0103] The mobile storage vehicle structure 608 is adapted to the "L"-shaped protective plate 107. That is, the size design of the mobile storage vehicle structure 608 allows it to be inserted inside the "L"-shaped protective plate 107.

[0104] The control section includes a control mechanism, a feedback mechanism, and a PLC controller.

[0105] The control mechanism includes a start switch, a calibration switch, a material preparation switch, a pause switch, and an unloading switch.

[0106] The start switch, calibration switch, material preparation switch, pause switch, and unloading switch are located on the screening seat 102.

[0107] The feedback mechanism includes distance sensor module 1, distance sensor module 2, distance sensor module 3, distance sensor module 4, distance sensor module 5, distance sensor module 6, distance sensor module 7, and distance sensor module 8.

[0108] The distance sensor module is mounted on the "U"-shaped protective plate 106 to assist the PLC controller in detecting the position of the active storage box 607.

[0109] The distance sensor module 2 is mounted on the "L"-shaped protective plate 107 to assist the PLC controller in detecting the position of the active storage box 607.

[0110] The distance sensor module 3 is mounted on the screening seat 102 to assist the PLC controller in detecting the position of the horizontal quick clamp inside the flexible storage box 202.

[0111] Distance sensor module four is located on the bottom surface of movable carrier plate one, and is used to assist the PLC controller in detecting the position of the horizontal quick clamp.

[0112] The distance sensor module 5 is mounted on the receiving block 305 to assist the PLC controller in detecting the position of the horizontal quick clamp.

[0113] The distance sensor module 6 is mounted on the screening seat 102, located on one side of the calibration plate 403, and is used to assist the PLC controller in detecting the position of the horizontal quick clamp.

[0114] Distance sensor module seven is installed on the side plate of screw jack two 405 to assist the PLC controller in detecting the position of the "L"-shaped marker rod.

[0115] Distance sensor module eight is located on the bottom surface of movable carrier plate three and is used to assist the PLC controller in detecting the position of the horizontal quick clamp.

[0116] In the embodiments, the elastic telescopic rods are all guided compression spring components used to calibrate the position of the horizontal quick clamp.

[0117] Working principle and usage:

[0118] Step 1, Pre-setting:

[0119] Press the start switch to test the power supply. Place the movable storage box 607 neatly onto the movable end of the electric lifting device 601.

[0120] According to the specifications of the horizontal quick clamp, press the calibration switch, and the PLC controller outputs a signal to the screw jack 2405. The screw jack 2405 then adjusts the initial position of the "L"-shaped marker rod in an orderly manner.

[0121] Press the material preparation switch, and distance sensor module one and distance sensor module two will output signals to the PLC controller. The PLC controller will then output signals to electric lifting device one (601), electric lifting device two (602), electromagnet two (605), electromagnet three, and electric telescopic rod four (606).

[0122] Electric lifting device 601 moves the movable storage box 607 upward by one unit distance (the length of a single-layer movable storage box 607). Electric telescopic rod 606 and electromagnet 605 are activated, pushing the movable storage box 607 onto the movable carrier plate 4. Then, electromagnet 3 is activated, completing the fixation of the movable storage box 607. Electric lifting device 602 moves the movable support plate upward to a position one unit distance below the distance sensor module 2.

[0123] The second step is screening:

[0124] The operator places the horizontal quick clamps into the flexible storage box 202 in an orderly manner; the distance sensor module outputs a signal to the PLC controller, and the PLC controller controls the chain conveyor belt 201 to start, which moves the horizontal quick clamps to the right, making it easier for the operator to place subsequent horizontal quick clamps.

[0125] When the horizontal quick clamp moves to the bottom of the movable carrier plate, the distance sensor module four outputs a signal to the PLC controller, and the PLC controller outputs a signal to the lead screw stepper motor 301, the electric telescopic rod 302, and the gripper motor 303.

[0126] The lead screw stepper motor 301, the electric telescopic rod 302, and the gripper motor 303 work together to move the horizontal quick clamp onto the receiving block 305.

[0127] The distance sensor module outputs a signal to the PLC controller, and the PLC controller outputs a signal to the electromagnet, the gripper motor 306, the electric telescopic rod 307, and the lead screw stepper motor 304.

[0128] Electric telescopic rod 2 (307) starts to adjust the position of the horizontal quick clamp base; electromagnet 1 starts, and gripper motor 2 (306) starts after a delay to fix the horizontal quick clamp; electric telescopic rod 2 (307) resets, and lead screw stepper motor 2 (304) moves the horizontal quick clamp to one side of calibration plate 403; distance sensor module 6 outputs a signal to PLC controller, and PLC controller outputs a signal to lead screw jack 1 (401) and servo motor 1 (402).

[0129] Servo motor 402 starts, driving drive block 404 to rotate slowly via calibration disk 403, thereby driving the handle of horizontal quick clamp, causing the movable end of the horizontal quick clamp to press down on detection rod 406; then it resets. Distance sensor module 7 outputs a signal to PLC controller, which determines whether it meets the standard value (i.e., whether the displacement and position of the movable end of the horizontal quick clamp meet the standard value). If it meets the standard, it is qualified; otherwise, it is unqualified. Unqualified components are transferred to temporary storage box 504 with the cooperation of lead screw stepper motor 501, electric telescopic rod 502, and gripper motor 503.

[0130] When the test is successful, the screw jack 401 drives the calibration plate 403 to disengage from the running track of the screw stepper motor 304. Then, the screw stepper motor 304 moves the horizontal quick-release clamp to below the movable carrier plate 3; the distance sensor module 8 outputs a signal to the PLC controller, which in turn outputs signals to the screw stepper motor 501, the electric telescopic rod 502, the gripper motor 503, and the screw stepper motor 603.

[0131] The gripper motor 2 306 resets, and the lead screw stepper motor 3 501, electric telescopic rod 3 502, and gripper motor 3 503 work together to move the horizontal quick clamp into the movable storage box 607. When one row of the movable storage box 607 is fully loaded, the lead screw stepper motor 4 603 moves one unit distance to facilitate the subsequent entry of the horizontal quick clamp.

[0132] The third step is storage:

[0133] When the entire movable storage box 607 is fully loaded, the PLC controller controls the electric telescopic rod 606 and the electromagnet 605 to transfer the movable storage box 607 into the movable storage trolley structure 608. The electric lifting device 602 moves down one unit distance to facilitate the subsequent entry of the movable storage box 607 into the movable storage trolley structure 608. This process is repeated until the load on the movable storage trolley structure 608 is completed, i.e., the storage of the horizontal quick clamp.

[0134] Example 2: Based on Example 1, a dust cover is added, and the dust cover is pinned to the "n"-shaped dust cover 105.

[0135] Example 3: Based on Example 1, the distance sensor module 7 is replaced with a pressure sensor module to obtain detailed pressure parameters and further improve the screening accuracy.

[0136] The lead screw stepper motor of this utility model includes a servo motor, a ball screw assembly, and a nut seat; the servo motor and the ball screw assembly are connected by a lead screw drive. The ball screw assembly includes a ball screw, a ball nut, rotating steel balls, and a circulating component. The nut seat is connected to the ball nut of the ball screw assembly.

Claims

1. A dynamic screening and sorting device with a horizontal fast clamp, characterized in that: It includes a main frame, a feeding section, a transport and adjustment section, a screening section, a diversion and storage section, and a control section; the main frame includes a base (101), a screening seat (102), a transfer carrier plate (103), a diversion carrier plate (104), an "n"-shaped dustproof plate (105), a "U"-shaped protective plate (106), and an "L"-shaped protective plate (107); the feeding section includes a chain conveyor belt (201), a flexible storage box (202), a permanent magnet, and a correction iron block; the transport and adjustment section includes a transport mechanism and an adjustment mechanism; the screening section includes a drive mechanism and a detection mechanism; the drive mechanism includes a screw jack (401), a servo motor (402), a calibration plate (403), and a drive block (404). 404); Screw jack 1 (401) is set inside the screening seat (102) and located inside the "n"-shaped dustproof plate (105); The load-bearing mounting plate is slidably connected to the slide rod 3 and connected to the movable end of screw jack 1 (401); Servo motor 1 (402) is set on the load-bearing mounting plate; Calibration disk (403) is set on the rotating shaft of servo motor 1 (402) through a reduction gearbox; Mounting screw holes are provided on calibration disk (403); Drive block (404) is detachably connected to calibration disk (403); The diversion and storage part includes a diversion mechanism, a temporary storage mechanism and a storage mechanism.

2. The dynamic screening and sorting device of a horizontal fast clamp according to claim 1, characterized in that: The testing mechanism includes a screw jack (405), an elastic telescopic rod, and a testing rod (406); the screw jack (405) is mounted on the movable carrier plate; the testing rod (406) is mounted on the movable end of the screw jack (405) via the elastic telescopic rod; and an "L"-shaped marking rod is mounted on the testing rod (406).

3. The dynamic screening and sorting device of horizontal fast clamp according to claim 1, characterized in that: The base (101) includes a rectangular hollow container, with a rectangular through hole 1 and a rectangular through hole 2 on its upper bottom plate; the screening seat (102) is mounted on the base (101) via a support column, and includes a rectangular hollow container 2, with a strip-shaped through hole 1 and a strip-shaped through hole 2 on its upper bottom plate; a "U"-shaped opening through groove is provided on the strip-shaped through hole 2; the transfer carrier plate (103) and the diversion carrier plate (104) are mounted on the screening seat (102) via a support column; the diversion... The carrier plate (104) is provided with a strip-shaped through hole four; the "n"-shaped dustproof plate (105) is provided on the screening seat (102) and is located above the transfer carrier plate (103) and the diversion carrier plate (104); the "U"-shaped protective plate (106) is provided on the rear side plate of the screening seat (102) and is located above the rectangular through hole one; the "L"-shaped protective plate (107) is provided on the front side plate of the screening seat (102) and is located above the rectangular through hole two.

4. The dynamic screening and sorting device of horizontal fast clamp according to claim 1, characterized in that: A chain conveyor belt (201) is set inside the screening seat (102), and the upper conveyor belt of the chain conveyor belt (201) is located inside the elongated through hole; a flexible storage box (202) is set on the chain plate of the chain conveyor belt (201); a permanent magnet is set on the flexible storage box (202); and a correction iron block is detachably connected to the permanent magnet.

5. The dynamic screening and sorting device of a horizontal fast clamp according to claim 1, characterized in that: The transport mechanism includes a lead screw stepper motor (301), an electric telescopic rod (302), and a gripper motor (303); the lead screw stepper motor (301) and the slide rod are mounted on the transfer carrier plate (103); the movable carrier plate is slidably connected to the slide rod and connected to the nut seat of the lead screw stepper motor (301); the electric telescopic rod (302) is mounted on the lower surface of the movable carrier plate through a mounting plate and is located above the strip-shaped through hole; the gripper motor (303) is mounted on the movable end of the electric telescopic rod (302).

6. The dynamic screening and sorting device of a horizontal fast clamp according to claim 1, characterized in that: The adjustment mechanism includes a second lead screw stepper motor (304), a second movable carrier plate, a second gripper motor (306), a receiving block (305), and a second electric telescopic rod (307). The second lead screw stepper motor (304) and the second sliding rod are located inside the screening base (102). The second movable carrier plate is slidably connected to the second sliding rod and is connected to the nut seat of the second lead screw stepper motor (304). The receiving block (305) is set on the second movable carrier plate through a connecting column. An electromagnet is set on the receiving block (305). The second gripper motor (306) is symmetrically arranged on the second movable carrier plate and is located on the left and right sides of the receiving block (305), respectively. The second electric telescopic rod (307) is set on the upper surface of the lower bottom plate of the screening base (102), and its movable end is set with a correction block through an elastic telescopic rod.

7. The dynamic screening and sorting device of a horizontal fast clamp according to claim 1, characterized in that: The diversion mechanism includes a lead screw stepper motor three (501), an electric telescopic rod three (502), and a gripper motor three (503); the lead screw stepper motor three (501) and the slide rod four are mounted on the diversion carrier plate (104); the movable carrier plate three is slidably connected to the slide rod four and connected to the nut seat of the lead screw stepper motor three (501); the electric telescopic rod three (502) is mounted on the lower bottom surface of the movable carrier plate three through a mounting plate, located below the strip-shaped through hole four; the gripper motor three (503) is mounted on the movable end of the electric telescopic rod three (502).

8. The dynamic screening and sorting device of a horizontal fast clamp according to claim 1, characterized in that: The temporary storage mechanism includes a rectangular frame and a temporary storage box (504); the rectangular frame is set on the screening seat (102); the temporary storage box (504) is inserted into the rectangular frame.

9. The dynamic screening and sorting device of a horizontal fast clamp according to claim 1, characterized in that: The storage mechanism includes an electric lifting device 1 (601), a lead screw stepper motor 4 (603), an electric telescopic rod 4 (606), an electromagnet 2 (605), a movable storage box (607), an electric lifting device 2 (602), an electromagnet 3, and a movable storage cart structure (608); the electric lifting device 1 (601) and the electric lifting device 2 (602) are located inside the base (101), respectively below the rectangular through hole 1 and the rectangular through hole 2; the lead screw stepper motor 4 (603), the slide rod 5, and the roller are mounted on the screening seat (102); the movable storage box (607) is a movable storage cart structure (608). Carrier plate four is slidably connected to slide rod five and connected to the nut seat of lead screw stepper motor four (603); electromagnet two (605) and strip protective plate (604) are provided on movable carrier plate four; electric telescopic rod four (606) is respectively provided on "U" shaped protective plate (106) and "L" shaped protective plate (107); electromagnet three is provided on the movable end of electric telescopic rod four (606); movable storage box (607) includes box body, iron sheet and "well" shaped grid plate; iron sheet is provided on the side plate and bottom plate outer wall of box body; "well" shaped grid plate is provided in box body.

10. The dynamic screening and sorting device of a horizontal fast clamp according to claim 9, characterized in that: The mobile storage vehicle structure (608) includes a rectangular container three, a movable support plate and casters; the casters are set on the outer wall of the lower bottom plate of the rectangular container three; a rectangular through hole three is provided on the lower bottom plate of the rectangular container three; the movable support plate is slidably connected inside the rectangular container three; the mobile storage vehicle structure (608) is adapted to the "L"-shaped protective plate (107).

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