An intelligent remote control power plug

Abstract

The utility model discloses a kind of power supply plugs of intelligent remote control, it is related to power supply plug technical field, including plug main body, function board and protective housing;The protective housing is set in the plug main body outside, the function board is set in the protective housing inside, the function board with the plug main body electric connection.The protective housing includes rear shell, the rear shell inside is provided with function board, the function board with the plug core electric connection;Power supply control module, wired communication module, wireless communication module and voltage and current monitoring and protection module are provided on the function board;By integrating power supply control module, wired communication module, wireless communication module and voltage and current monitoring and protection module on function board, realize equipment long-distance, stable and reliable power supply control, improve industrial production efficiency, reduce operator labor intensity and safety risk.

Description

Technical Field

[0001] This utility model relates to the field of power plug technology, specifically to a smart remote control power plug. Background Technology

[0002] Traditional power plugs primarily serve the basic function of connecting power to equipment, enabling the equipment to operate normally. However, in actual use, operators often need to physically approach the equipment and manually plug or unplug the power cord or operate a switch on the equipment to control the power supply. This traditional operating method presents many problems and inconveniences.

[0003] Firstly, in large factory workshops or production sites, equipment is widely distributed, requiring operators to frequently move between various devices to manually plug in or unplug power supplies. This practice not only consumes a significant amount of time and manpower but also greatly reduces work efficiency. This inefficient operating method is particularly pronounced when there is a large number of devices.

[0004] Secondly, and more seriously, in dangerous or harsh working environments, such as areas with high temperature, high pressure, or high radiation, operators face significant safety risks when manually operating equipment power supplies at close range. These environmental conditions themselves pose a threat to human health, and the frequent close-range operation undoubtedly increases the safety hazards for operators, potentially leading to serious accidents. Utility Model Content

[0005] The purpose of this invention is to provide an intelligent remote-controlled power plug that solves the problems of reduced work efficiency and safety hazards for operators caused by manually plugging and unplugging power supplies.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A smart remote-controlled power plug includes a plug body, a function board, and a protective shell;

[0008] The protective housing is disposed on the outside of the plug body, and the functional board is disposed inside the protective housing. The functional board is electrically connected to the plug body.

[0009] As a further embodiment of this utility model: the plug body includes a front cover for the plug core, four sets of plug cores are installed in the front cover for the plug core, and a rear cover for the plug core is provided on one side of the front cover for the plug core.

[0010] As a further embodiment of this utility model, a limit block is provided on one side of the end of the insert front cover.

[0011] As a further embodiment of this utility model: a connecting plate is provided on one side of the insert front cover, an insertion interface is provided on the axial surface of the connecting plate, and a covering part is provided on one side of the insertion interface.

[0012] As a further embodiment of this utility model: the insertion interface corresponds to the position of the limiting block.

[0013] As a further embodiment of this utility model: the protective shell includes a rear shell, a screw cap is installed on the side of the rear shell away from the front cover of the insert, and a plastic sticker is provided on the side of the rear shell near the screw cap.

[0014] As a further embodiment of this utility model, the rear shell axial surface is provided with multiple sets of anti-slip grooves.

[0015] As a further embodiment of this utility model: a plugging protrusion is provided on the side of the rear shell shaft surface near the front cover of the insert, and the plugging protrusion is aligned and plugged into the insert interface.

[0016] As a further embodiment of this utility model: a threaded portion is provided on the side of the rear shell away from the insert front cover, and multiple sets of claws are distributed circumferentially around the axis of the threaded portion at the head of the threaded portion.

[0017] The multiple sets of claws work together with the screw cap to fix the incoming wire.

[0018] As a further embodiment of this utility model: a functional board is provided inside the rear shell, and the functional board is electrically connected to the ferrule;

[0019] The functional board is equipped with a power supply control module, a wired communication module, a wireless communication module, and a voltage and current monitoring and protection module; the power supply control module is electrically connected to the wired communication module, the wireless communication module, and the voltage and current monitoring and protection module.

[0020] The beneficial effects of this utility model are:

[0021] This invention integrates a power supply control module, a wired communication module, a wireless communication module, and a voltage and current monitoring and protection module within a power plug. This allows for control of the power supply, remote control and monitoring via wired or wireless communication, and simultaneous voltage and current monitoring and protection while controlling power supply. The aim is to achieve long-distance, stable, and reliable power control for equipment, improving industrial production efficiency, reducing operator workload and safety risks, and providing excellent compatibility for seamless integration with factory automation control systems, thus promoting the intelligent upgrading of industrial production. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Figure 1 This is a schematic diagram of the exploded structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the connection structure between the insert front cover and the insert of this utility model;

[0026] Figure 4 This is a schematic diagram of the rear shell structure of this utility model;

[0027] Figure 5 This is a schematic diagram of the insert front cover structure of this utility model;

[0028] Figure 6 This is a schematic diagram of the overall cross-sectional structure of this utility model. Figure 1 ;

[0029] Figure 7 This is a schematic diagram of the overall cross-sectional structure of this utility model. Figure 2 ;

[0030] Figure 8 This is a schematic diagram of the functional board structure of this utility model;

[0031] Figure 9 This is a schematic diagram of the functional board circuit of this utility model.

[0032] In the diagram: 1. Front cover of the ferrule; 11. Limiting block; 12. Connecting plate; 13. Cover; 14. Insertion interface; 15. Fastening seat; 16. Ferrule positioning seat; 17. Rear cover positioning post; 2. Fastening screw; 3. Ferrule; 4. Ferrule rear cover; 5. Function board; 51. LED light; 52. Matching button; 6. Rear shell; 61. Anti-slip groove; 62. Hook post; 63. Mounting groove; 64. Threaded part; 65. Claw; 66. Mounting hole one; 67. Insertion protrusion; 68. Locking part; 69. Mounting hole two; 7. Plastic sticker; 8. Screw cap; 81. Connection port. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0034] Therefore, as Figures 1-7As shown, this utility model provides an intelligent remote-controlled power plug. By incorporating a function board 5 inside the power plug, and integrating a power supply control module, a wired communication module, a wireless communication module, and a voltage and current monitoring and protection module on the function board 5, the power plug's power supply is controlled. Remote control and monitoring are achieved via wired or wireless communication, and voltage and current monitoring and protection are performed simultaneously with power supply control. The aim is to achieve long-distance, stable, and reliable power control for equipment, improve industrial production efficiency, reduce operator workload and safety risks, and possess good compatibility, seamlessly integrating with factory automation control systems to promote the intelligent upgrading of industrial production.

[0035] like Figure 1 As shown, the aforementioned intelligent remote control power plug includes a plug body, a function board 5, and a protective shell.

[0036] The plug body is equipped with a protective shell on the outside, and a function board 5 is installed inside the protective shell. The function board 5 is electrically connected to the plug body to realize the power supply on / off control.

[0037] Specifically, such as Figure 1 As shown, the plug body includes a front cover 1 for the plug cores, four sets of plug cores 3 are installed in the front cover 1, and a rear cover 4 for the plug cores is provided on the side of the front cover 1 where the plug cores 3 are installed. The rear cover 4 is fitted onto the front cover 1 and restricts the position of the four sets of plug cores 3. The assembly of the front cover 1, the four sets of plug cores 3 and the rear cover 4 constitutes the plug body for power conduction.

[0038] Preferably, such as Figure 3 and Figure 5 As shown, the aforementioned front cover 1 of the plug and the plug 3 form a connecting cavity at one end for connection with the power connector on the device. A limiting block 11 is also provided on one side of the front cover 1. This limiting block 11 is used for alignment when the plug body is connected to the power connector on the device. The shape of the limiting block 11 is not limited and can be as follows: Figure 3 The oval shape shown facilitates plug-in adaptation.

[0039] The front cover 1 of the plug has four sets of plug positioning seats 16 on the mounting side of the plug 3, which are used to limit the installation of the plug 3 and provide a certain degree of support for the plug 3, so that the plug 3 remains stable in the plug body, and thus the plug is more smoothly connected to the power connection female on the device. At the same time, multiple sets of rear cover positioning posts 17 are also provided around the plug positioning seats 16. The specific number can be designed according to actual needs. The multiple sets of rear cover positioning posts 17 cooperate with the plug rear cover 4 to realize the installation guidance and positioning of the plug rear cover 4.

[0040] Preferably, the insert 3 of the insert front cover 1 is provided with an annular connecting plate 12 on the circumferential side of the insert 3. An insertion interface 14 is provided at the position of the limiting block 11 corresponding to the connecting plate 12 to position the protective shell during insertion and installation. A cover 13 is also provided at the insertion interface 14 to seal the notch of the power connection female socket (the structure on the device that connects to the power plug) to prevent external factors from affecting the circuit connection.

[0041] Preferably, such as Figure 2 , Figure 4 and Figure 6 As shown, the aforementioned protective housing includes a rear housing 6, a screw cap 8 is installed on the side of the rear housing 6 away from the insert front cover 1, and a plastic sticker 7 is provided on the side of the rear housing 6 near the screw cap 8.

[0042] Specifically, the rear shell 6 is provided with a mounting groove 63, and the plastic sticker 7 is disposed in the mounting groove 63. The mounting groove 63 is provided with mounting hole 1 66 and mounting hole 2 69. The mounting hole 1 66 and mounting hole 2 69 are used to adapt to the coding button 52 and LED light 51 on the function board 5. The plastic sticker 7 can be made of a semi-transparent material. When powered on, the LED light 51 brightens, and the outside world can see the light to understand the power supply status.

[0043] Specifically, such as Figure 4 As shown, the rear shell 6 has multiple anti-slip grooves 61 on its axial surface to form an anti-slip texture, providing an anti-slip function for the power plug and facilitating insertion and removal. A plugging protrusion 67 is also provided on the axial surface of the rear shell 6 near the front cover 1 of the plug. This protrusion 67 is used to align and plug into the connector 14 during assembly for positioning. Simultaneously, locking portions 68 are symmetrically arranged on both sides of the interior of the rear shell 6, and fastening seats 15 are symmetrically arranged on the front cover 1 of the plug. During assembly, fastening screws 2 pass through the fastening seats 15 and are locked in the locking portions 68 (e.g., ...). Figure 7 As shown, this achieves the fixation of the insert front cover 1, insert rear cover 4, and rear shell 6.

[0044] Preferably, a threaded portion 64 is provided on the side of the rear shell 6 away from the front cover 1 of the insert core, and multiple sets of claws 65 are distributed around the head of the threaded portion 64 around the axis of the threaded portion 64. The claws 65 are plastically deformable and are threadedly connected to the threaded portion 64 through the screw cap 8, so as to realize the inward extrusion and plasticity of the multiple sets of claws 65 and to fix the connected wire.

[0045] The screw cap 8 has a connection port 81 in the middle of its side. The wire enters through the connection port 81, passes through the back shell 6, and is clamped by multiple sets of claws 65.

[0046] Preferably, the rear shell 6 is further provided with a hook post 62 for hooking the power connection female cover plate on the equipment.

[0047] Preferably, such as Figure 1 , Figure 6 and Figure 7 As shown, a function board 5 is also provided inside the rear shell 6. The function board 5 is electrically connected to the insert 3, and the function board 5 is also electrically connected to an external power source through a wire (not shown in the figure).

[0048] More preferably, such as Figure 8 As shown, the aforementioned function board 5 is equipped with an LED light 51 and a pairing button 52. The LED light 51 indicates whether the device is powered on, and the pairing button 52 is used for pairing with an external remote control. Specifically, after power is supplied, the function board 5 is in operation, the LED light 51 is constantly lit, and the remote control operates normally. To pair, press the pairing button 52; the LED light 51 will turn off. After 5 seconds, release the button, and the LED light 51 will return to its constant state, indicating the device has entered pairing mode. In pairing mode, press the power button on the new remote control; successful pairing will exit pairing mode.

[0049] Furthermore, such as Figure 9 As shown, the aforementioned functional board 5 is equipped with a power supply control module, a wired communication module, a wireless communication module, and a voltage and current monitoring and protection module; and the power supply control module is electrically connected to the wired communication module, the wireless communication module, and the voltage and current monitoring and protection module.

[0050] The power supply control module is used to control the power supply to the power plug of the smart remote control;

[0051] Wired communication modules are used to achieve remote control and monitoring; for example, control commands are sent to the power supply control module via wired communication modules such as RS485 and CAN to control the power supply to the power plug of the smart remote control.

[0052] The wireless communication module is used to realize remote control and monitoring; for example, sending control commands to the power supply control module via a 315MHz or 433MHz wireless remote control to control the power supply of the smart remote control's power plug; sending control commands to the power supply control module via Wi-Fi, Bluetooth, or other wireless remote control methods to control the power supply of the smart remote control's power plug; sending control commands to the power supply control module via 4G or 5G modules or other wireless control methods to control the power supply of the smart remote control's power plug, etc.

[0053] The voltage and current monitoring and protection module is used to monitor and protect against voltage and current while the power plug is controlled by the smart remote control. Specifically, the module monitors voltage and current in real time and provides protection in case of overvoltage, overcurrent, leakage, short circuit, lightning strike, or other abnormal conditions. The monitoring data is uploaded via wired communication methods such as RS485 and CAN, or via wireless communication methods such as Wi-Fi, Bluetooth, 4G, and 5G.

[0054] It should be noted that the specific control logic of the power supply control module, wired communication module, wireless communication module, and voltage and current monitoring and protection module mentioned above is existing technology and will not be elaborated here.

[0055] Furthermore, the aforementioned voltage and current monitoring module is part of the voltage and current monitoring and protection module, which is existing technology, and its specific structure will not be described in detail here.

[0056] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A smart remote-controlled power plug, characterized in that, Includes the plug body, the function board (5), and the protective shell; The protective shell is disposed on the outside of the plug body, and the functional board (5) is disposed inside the protective shell. The functional board (5) is electrically connected to the plug body.

2. The intelligent remote-controlled power plug according to claim 1, characterized in that, The plug body includes a front cover (1) for the plug core, in which four sets of plug cores (3) are installed, and a rear cover (4) for the plug core is provided on one side of the front cover (1).

3. The intelligent remote-controlled power plug according to claim 2, characterized in that, A limit block (11) is provided on one side of the end of the insert front cover (1).

4. The intelligent remote-controlled power plug according to claim 3, characterized in that, A connecting plate (12) is provided on one side of the insert front cover (1), and an insertion interface (14) is provided on the axial surface of the connecting plate (12), and a cover (13) is provided on one side of the insertion interface (14).

5. A smart remote-controlled power plug according to claim 4, characterized in that, The insertion interface (14) corresponds to the position of the limiting block (11).

6. A smart remote-controlled power plug according to claim 4, characterized in that, The protective housing includes a rear shell (6), a screw cap (8) is installed on the side of the rear shell (6) away from the front cover (1) of the insert, and a plastic sticker (7) is provided on the side of the rear shell (6) near the screw cap (8).

7. A smart remote-controlled power plug according to claim 6, characterized in that, The rear shell (6) has multiple anti-slip grooves (61) on its axial surface.

8. A smart remote-controlled power plug according to claim 6, characterized in that, The rear shell (6) has a plug-in protrusion (67) on the side of the axial surface near the insert front cover (1), and the plug-in protrusion (67) is aligned and plugged into the insert interface (14).

9. A smart remote-controlled power plug according to claim 6, characterized in that, The rear shell (6) has a threaded portion (64) on the side away from the insert front cover (1), and the head of the threaded portion (64) is circumferentially distributed with multiple sets of claws (65) around the axis of the threaded portion (64). Multiple sets of the claws (65) cooperate with the screw cap (8) to fix the connected wire.

10. A smart remote-controlled power plug according to claim 6, characterized in that, The rear shell (6) is provided with a functional board (5), which is electrically connected to the ferrule (3); The functional board (5) is equipped with a power supply control module, a wired communication module, a wireless communication module, and a voltage and current monitoring and protection module; the power supply control module is electrically connected to the wired communication module, the wireless communication module, and the voltage and current monitoring and protection module.

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