A laser disc coal instrument lens cleaning device

Abstract

The utility model provides a kind of laser disc coal instrument lens cleaning device, it is related to detection equipment technical field, including lens holder, the top of lens holder is equipped with protective housing, the inside of protective housing is equipped with camera lens, the outside of lens holder is equipped with cleaning kit, the top of cleaning kit is equipped with cleaning assembly, the both sides of cleaning assembly are equipped with cleaning assembly, the other side of cleaning assembly is equipped with microprocessor, adopt microprocessor, realized with microprocessor and cleaning kit inside processor system as core, connect dust, humidity etc. Sensing and executing mechanism, sensor real-time monitoring lens ambient environment, user sets cleaning parameter through control panel, microprocessor is according to sensor data and user setting, automatically judges and controls driving mechanism, automatic spraying system etc. Collaborative work, complete cleaning process.

Description

Technical Field

[0001] This utility model relates to the field of detection equipment technology, and in particular to a laser coal detector lens cleaning device. Background Technology

[0002] According to Chinese Patent No. CN111644399A, a coal yard laser coal inventory probe cleaning device is disclosed. This device uses a lead screw to move an air jet frame and brush bristles, enabling mobile air jet cleaning and wiping of the entire probe. The device is characterized by multiple air jet heads fixed in a ring at equal intervals on the inner wall of the air jet frame. The nozzles of the air jet heads are inclined to one side of the air jet frame and face the center of the frame. An air jet chamber is located inside the air jet frame, and the air jet heads and the air jet chamber are connected. Two symmetrical connecting frames are connected to the other side of the air jet frame. A fixing block is placed at the connection point between the connecting frames and the air jet frame. Two elastic ribs are located on the other side of the air jet frame, with their ends connected to the two fixing blocks respectively. The two elastic ribs form a circle, and two cleaning belts are respectively fitted onto the two elastic ribs.

[0003] The aforementioned comparative documents and existing technologies have the following technical problems: Existing laser coal inventory analyzers play a crucial role in the accurate measurement of coal pile volume and reserves in coal storage, transportation, and industrial production. However, their lenses are easily affected by pollutants such as dust, coal dust, and water vapor, leading to problems such as decreased measurement accuracy and blurred images. To ensure the stable and accurate operation of laser coal inventory analyzers and improve the level of coal metering management, this problem needs to be solved. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a laser coal panning lens cleaning device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a laser coal panning instrument lens cleaning device, including a lens mount, a protective shell at the top of the lens mount, a camera lens inside the protective shell, a cleaning kit on the outside of the lens mount, a cleaning component at the top of the cleaning kit, sweeping components on both sides of the cleaning component, and a microprocessor on the other side of the sweeping component.

[0006] Preferably, the inner diameter of the cleaning kit is the same as the outer diameter of the lens mount, the top port of the protective housing is provided with a mounting groove, and the cleaning kit contains a processor system.

[0007] Preferably, the cleaning assembly includes a connecting seat, an air pump tank on the top of the connecting seat, a liquid storage tank on one side of the air pump tank, a delivery pipe on the top of both the air pump tank and the liquid storage tank, a processing pump at the other end of the delivery pipe, a connecting ring at the other end of the processing pump, and a telescopic nozzle on the inner side of the connecting ring.

[0008] Preferably, the connecting seat is connected to the lens mount and the cleaning kit by screws, the connecting seat is connected to the air pump tank and the liquid storage tank by welding, the air pump tank and the delivery pipe and the liquid storage tank and the delivery pipe by threads, the processing pump and the connecting ring are in communication, and the outer diameter of the connecting ring is consistent with the inner diameter of the groove inside the protective housing.

[0009] Preferably, the cleaning assembly includes a motor, an electric rod on the top of the motor, a rotating shaft on one side of the top of the electric rod, a placement groove at the other end of the rotating shaft, slots on both sides of the placement groove, and a cleaning brush on one side inside the placement groove.

[0010] Preferably, the inner side of the slot openings on both sides of the placement slot is provided with a rotating shaft, the inner side of the cleaning brush is provided with an electric window, and the inside of the electric window is provided with brush bristles.

[0011] Preferably, a sensor is provided on the inner top of the microprocessor, and the microprocessor is electrically connected to the processor system within the cleaning kit.

[0012] Beneficial effects

[0013] This invention employs a cleaning assembly. The storage tank contains a dedicated lens cleaning fluid with excellent decontamination capabilities, capable of quickly dissolving stubborn contaminants such as oil and coal dust, while causing no damage to the lens coating. When the cleaning assembly is activated, the gas in the air pump tank is first ejected to initially remove impurities and dust from the lens. Then, the cleaning fluid is drawn from the storage tank and pressurized, and evenly sprayed onto the lens surface through a telescopic nozzle. The nozzle's spray angle and flow rate are carefully designed and can be extended to ensure that the cleaning fluid evenly covers the lens without causing excessive liquid residue.

[0014] This invention employs a cleaning assembly. A motor drives an electric rod and a rotating shaft, causing the cleaning brush to move in a circular motion to clean the lens. The brush bristles, made of soft and highly absorbent nanofiber material, are extremely fine in diameter, allowing them to penetrate deep into the tiny crevices and textures of the lens surface to effectively absorb dust particles. The bristles are designed in an arc shape to perfectly conform to the curved contours of the lens, ensuring thorough cleaning. The bristles are located inside an electric window, extending out when cleaning is needed and remaining protected inside the window when not in use, thus preventing damage to the bristles.

[0015] This invention employs a microprocessor, with the microprocessor and the processor system inside the cleaning kit as the core, connecting sensors and actuators. The sensors include dust sensors, humidity sensors, etc., used to monitor the concentration of pollutants and humidity in the environment around the lens in real time. Users can set parameters such as cleaning cycle, cleaning mode, and cleaning liquid spray volume through the control panel. The microprocessor automatically determines whether to start the cleaning program based on sensor data and user settings, and controls the drive mechanism, automatic spray system, etc. to work together to complete the entire cleaning process. Attached Figure Description

[0016] Figure 1 This is an isometric view of the present invention;

[0017] Figure 2 This is a front view of the present invention;

[0018] Figure 3 This is a side view of the present invention;

[0019] Figure 4 This is a schematic diagram of the cleaning component of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the cleaning brush of this utility model.

[0021] Legend:

[0022] 1. Lens mount; 2. Protective housing; 3. Camera lens; 4. Cleaning kit; 5. Cleaning assembly; 501. Connector; 502. Air pump tank; 503. Liquid reservoir; 504. Delivery pipe; 505. Processing pump; 506. Connecting ring; 507. Telescopic nozzle; 6. Sweeping assembly; 601. Motor; 602. Electric rod; 603. Shaft; 604. Placement slot; 605. Slot opening; 606. Cleaning brush; 6061. Electric window; 6062. Brush bristles; 7. Microprocessor; 701. Sensor. Detailed Implementation

[0023] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0024] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0026] Reference Figures 1-5This utility model provides a lens cleaning device for a laser coal detector, including a lens mount 1, a protective shell 2 at the top of the lens mount 1, a camera lens 3 inside the protective shell 2, a cleaning kit 4 on the outside of the lens mount 1, the inner diameter of the cleaning kit 4 being the same as the outer diameter of the lens mount 1, a mounting groove at the top port of the protective shell 2, a processor system inside the cleaning kit 4, a cleaning assembly 5 on the top of the cleaning kit 4, the cleaning assembly 5 including a connecting seat 501, an air pump tank 502 on the top of the connecting seat 501, a liquid storage tank 503 on one side of the air pump tank 502, a delivery pipe 504 on the top of both the air pump tank 502 and the liquid storage tank 503, and a processing pump 505 at the other end of the delivery pipe 504. The other end is provided with a connecting ring 506, and a telescopic nozzle 507 is provided on the inner side of the connecting ring 506. The connecting seat 501 is connected to the lens mount 1 and the cleaning kit 4 by screws. The connecting seat 501 is connected to the air pump tank 502 and the liquid storage tank 503 by welding. The air pump tank 502 is connected to the delivery pipe 504 and the liquid storage tank 503 is connected to the delivery pipe 504 by threads. The processing pump 505 is connected to the connecting ring 506. The outer diameter of the connecting ring 506 is the same as the inner diameter of the groove inside the protective shell 2. The liquid storage tank 503 stores a special lens cleaning fluid. This cleaning fluid has good decontamination ability and can quickly dissolve stubborn contaminants such as oil and coal dust, while having no effect on the lens coating. The cleaning assembly 5 operates during startup. First, gas from the air pump tank 502 is ejected to initially remove impurities and dust from the lens. Then, cleaning fluid is drawn from the reservoir 503 and pressurized, then evenly sprayed onto the lens surface through the telescopic nozzle 507. The nozzle's spray angle and flow rate are carefully designed and extendable to ensure even coverage of the lens with minimal liquid residue. Cleaning components 6 are located on both sides of the cleaning assembly 5. Each cleaning component 6 includes a motor 601, an electric rod 602 at the top of the motor 601, a rotating shaft 603 on one side of the top of the electric rod 602, and a placement groove 604 at the other end of the rotating shaft 603. The placement groove 604 has openings 605 on both sides, and a cleaning... The cleaning brush 606 has a rotating shaft 603 located inside the slots 605 on both sides of the placement slot 604. An electric window 6061 is located inside the cleaning brush 606, and bristles 6062 are located inside the electric window 6061. A motor 601 drives an electric rod 602 and the rotating shaft 603, causing the cleaning brush 606 to move in a circular motion to clean the lens. The bristles 6062, made of soft and highly absorbent nanofiber material, have a fine diameter, allowing them to penetrate deep into the tiny crevices and textures of the lens surface to effectively absorb dust particles. The bristles 6062 have an arc-shaped design that perfectly conforms to the curved contours of the lens, ensuring thorough cleaning. The bristles 6062 are located inside the electric window 6061 and can be extended from within the electric window 6061 when cleaning is needed; when not in use...The brush bristles 6062 are protected within the electric window 6061 to prevent damage. A microprocessor 7 is located on the other side of the cleaning assembly 6. A sensor 701 is located at the top inner side of the microprocessor 7. The microprocessor 7 is electrically connected to the processor system within the cleaning kit 4. Using the microprocessor 7 and the processor system within the cleaning kit 4 as the core, the sensor 701 and the actuator are connected. The sensor 701 includes a dust sensor 701, a humidity sensor 701, etc., used to monitor the concentration of pollutants and humidity in the environment around the lens in real time. Users can set parameters such as the cleaning cycle, cleaning mode, and cleaning fluid spray volume via the control panel. Based on the data from the sensor 701 and the user settings, the microprocessor 7 automatically determines whether to start the cleaning program and controls the drive mechanism, automatic spray system, etc., to work together to complete the entire cleaning process. Specific Implementation Example 2:

[0028] Reference Figure 1 An independent self-cleaning circulation system is built inside the lens. The self-cleaning circulation system is equipped with a cleaning arm. After the cleaning arm completes a cleaning cycle, it automatically enters the cleaning chamber. Inside the chamber, a high-pressure air pump and an ultrasonic cleaning device work together. The high-pressure air pump first blows away large impurities on the surface of the brush head. Then, the ultrasonic cleaning device uses high-frequency vibration to shake off the residual dirt from the brush head fibers. Finally, the dirt is discharged through vacuum suction, ensuring that the brush head is always clean and ready for the next cleaning task.

[0029] In summary:

[0030] 1. The cleaning component 5 is used to store special lens cleaning fluid in the liquid storage tank 503. It has strong cleaning power and does not damage the lens coating. Before cleaning, the air pump tank 502 first sprays air to remove impurities and dust from the lens. Then the cleaning fluid is extracted and pressurized. The carefully designed telescopic nozzle 507 sprays it evenly on the lens surface. The spray angle and flow rate are optimized to achieve full coverage and avoid liquid residue.

[0031] 2. The cleaning component 6 is used to enable the motor 601 to drive the electric rod 602 and the rotating shaft 603, so that the cleaning brush 606 moves in a circular motion to clean the lens. The brush bristles 6062 are made of soft and highly absorbent nanofibers with a fine diameter and are arc-shaped to fit the curved surface of the lens, which can reach deep into tiny gaps for cleaning. When not in use, the brush bristles 6062 are protected inside the electric window 6061 to prevent damage.

[0032] 3. The microprocessor 7 is used to realize the core of the microprocessor 7 and the processor system in the cleaning kit 4, which connects the dust, humidity and other sensors 701 to the actuator. The sensor 701 monitors the environment around the lens in real time. The user sets the cleaning parameters through the control panel. The microprocessor 7 automatically judges and controls the drive mechanism, automatic spray system and other functions to work together to complete the cleaning process based on the data of the sensor 701 and the user settings.

[0033] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A laser coal detector lens cleaning device, comprising a lens mount (1), characterized in that: The top of the lens mount (1) is provided with a protective shell (2), the inside of the protective shell (2) is provided with a camera lens (3), the outside of the lens mount (1) is provided with a cleaning kit (4), the top of the cleaning kit (4) is provided with a cleaning component (5), the two sides of the cleaning component (5) are provided with cleaning components (6), and the other side of the cleaning component (6) is provided with a microprocessor (7).

2. The laser coal detector lens cleaning device according to claim 1, characterized in that: The inner diameter of the cleaning kit (4) is the same as the outer diameter of the lens mount (1), the top port of the protective housing (2) is provided with a mounting groove, and the cleaning kit (4) is provided with a processor system.

3. The laser coal detector lens cleaning device according to claim 1, characterized in that: The cleaning assembly (5) includes a connecting seat (501), an air pump tank (502) is provided on the top of the connecting seat (501), a liquid storage tank (503) is provided on one side of the air pump tank (502), a delivery pipe (504) is provided on the top of the air pump tank (502) and the top of the liquid storage tank (503), a processing pump (505) is provided at the other end of the delivery pipe (504), a connecting ring (506) is provided at the other end of the processing pump (505), and a telescopic nozzle (507) is provided on the inner side of the connecting ring (506).

4. The laser coal detector lens cleaning device according to claim 3, characterized in that: The connecting seat (501) is connected to the lens mount (1) and the cleaning kit (4) by screws. The connecting seat (501) is connected to the air pump tank (502) and the liquid storage tank (503) by welding. The air pump tank (502) is connected to the delivery pipe (504) and the liquid storage tank (503) by threads. The processing pump (505) is connected to the connecting ring (506). The outer diameter of the connecting ring (506) is consistent with the inner diameter of the groove inside the protective shell (2).

5. The laser coal detector lens cleaning device according to claim 1, characterized in that: The cleaning assembly (6) includes a motor (601), an electric rod (602) on the top of the motor (601), a rotating shaft (603) on one side of the top of the electric rod (602), a placement groove (604) at the other end of the rotating shaft (603), slots (605) on both sides of the placement groove (604), and a cleaning brush (606) on one side inside the placement groove (604).

6. The laser coal detector lens cleaning device according to claim 5, characterized in that: The inner side of the slots (605) on both sides of the placement slot (604) is provided with a rotating shaft (603), the inner side of the cleaning brush (606) is provided with an electric window (6061), and the inside of the electric window (6061) is provided with brush bristles (6062).

7. The laser coal detector lens cleaning device according to claim 1, characterized in that: A sensor (701) is provided on the inner top of the microprocessor (7), and the microprocessor (7) is electrically connected to the processor system in the cleaning kit (4).

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