Intelligent feeding, shearing and bending production line

Abstract

The utility model belongs to the technical field of steel shear bending, and relates to a wisdom feeding shearing bending production line, the bottom seat top side is provided with the bending module, the bottom seat outside middle part is provided with the cutting module, the blanking assembly is located in the bottom seat outside one end, the blanking assembly inside includes detection and distribution mechanism and transportation mechanism, the utility model discloses through the use of detection and distribution mechanism and blanking assembly, when the steel of different diameters is bent and sheared, the mutual cooperation of using adjusting plate and servo motor is used to blank the steel, the flexibility of the device is improved, the surface of the steel is detected in the blanking process, and the unqualified steel is removed, the steel with cracks and defects is prevented from appearing secondary expansion in the shearing and bending process, then the steel cage strength is not up to standard when being put into use again, thereby the influence of the unqualified steel on bridge safety is reduced, and the practicality of the device is improved.

Description

Technical Field

[0001] This utility model belongs to the field of steel bar shearing and bending technology, and relates to an intelligent feeding shearing and bending production line. Background Technology

[0002] The steel cage supporting a bridge is the core load-bearing component in the bridge substrate or pier. It is a mesh-like skeleton formed by binding or welding steel bars according to a specific structure. It is usually composed of main bars, stirrups, and reinforcing bars. It is the lifeline of bridge engineering, and its design directly affects the safe service life of the bridge.

[0003] The following technical problems were found in the existing technology: When using steel bars in the steel cage for bridge support, some core connections and support parts are bent to meet design requirements. During the bending and cutting process, some cracks or defects on the surface are further expanded, resulting in crack enlargement. This leads to a reduction in the quality of the steel cage and thus affects the safety of the bridge. Utility Model Content

[0004] The technical problem this utility model aims to solve is that when using steel bars in the steel cage of a bridge support, some core connection and support parts bend the steel bars to meet design requirements. During the bending and cutting process, some cracks or defects on the surface of the steel bars will be expanded secondaryly, resulting in crack enlargement, which reduces the quality of the steel cage and thus affects the safety of the bridge.

[0005] The present invention relates to an intelligent feeding, shearing, and bending production line, comprising a base; a bending module is provided on one side of the top of the base; and a cutting module is provided in the middle of the outer side of the base.

[0006] The unloading assembly is located at one end of the outer side of the base; the unloading assembly includes a detection and sorting mechanism and a transport mechanism; the sorting mechanism and the transport mechanism work together to sort the steel bars.

[0007] The feeding assembly includes a support plate; the support plate is located on the top outer side of the base; two sets of adjusting plates are slidably connected inside the support plate; a servo motor is fixedly connected to one side of the support plate; a bidirectional lead screw is fixedly connected to the output end of the servo motor; the bidirectional lead screw is rotatably connected inside the support plate; and an adjusting plate is threadedly connected to the outside of the bidirectional lead screw.

[0008] The detection and material distribution mechanism includes a Bluetooth drive motor; the Bluetooth drive motor is located at the top inner side of the base; a guide plate is fixedly connected to the output end of the Bluetooth drive motor; the guide plate rotates at the bottom of the base; a high-definition camera module is installed on one side of the adjustment plate; a Bluetooth transmitter is fixedly connected to the side of the adjustment plate away from the high-definition camera module; the high-definition camera module and the Bluetooth transmitter are interconnected; a toggle block is fixedly connected to the inner side of the adjustment plate; a feed inlet is opened on one side of the base; a waste outlet is opened on the side of the base away from the feed inlet.

[0009] The transport mechanism includes a chain-type actuating belt; a detachable actuating block is fixedly connected to the outer side of the chain-type actuating belt; an inclined plate is provided on the top of the base near the chain-type actuating belt; a discharge trough is provided on the inner side of the base near the inclined plate; a baffle is slidably connected inside the discharge trough; a sliding groove is provided inside the baffle; a spring sliding rod is fixedly connected to the side of the discharge trough away from the baffle; the spring sliding rod slides inside the sliding groove; a magnetic block is fixedly connected to one end of the outer side of the baffle; a telescopic rod is fixedly connected to the inner side of the base near the spring sliding rod; a strong magnet is fixedly connected to the telescopic end of the telescopic rod; the strong magnet and the magnetic block are used in conjunction with each other.

[0010] A telescopic limiting pressure block is fixed to the outside of the base near the cutting module; a clamping and moving module is installed on the top of the outer side of the base.

[0011] High-transparency glass is fixed to the outside of the high-definition camera module.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: By using the detection and feeding mechanism and the feeding component, when bending and cutting steel bars of different diameters, the adjustment plate and the servo motor work together to feed the steel bars, which improves the flexibility of the device. During the feeding process, the surface of the steel bars is detected and unqualified steel bars are removed, which reduces the possibility of secondary expansion of steel bars with cracks and defects during the cutting and bending process, and the subsequent use of steel bars that lead to substandard steel cage strength. This reduces the impact of substandard steel bars on bridge safety and increases the practicality of the device.

[0013] By using high-transparency glass to separate the high-definition camera module from the reinforcing steel, the high-definition camera module is protected, reducing the possibility of damage caused by contact between the reinforcing steel and the high-definition camera module. This not only extends the service life of the high-definition camera module but also increases the practicality of the device. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of the base of this utility model.

[0016] Figure 2 This is a schematic diagram of the structure of the adjustment plate of this utility model.

[0017] Figure 3 This is a schematic diagram of the discharge trough of this utility model.

[0018] Figure 4 This is a structural schematic diagram of the clamping and moving module of this utility model.

[0019] Figure 5 This is a schematic diagram of the structure of the baffle of this utility model.

[0020] Figure 6 This is a structural schematic diagram of the telescopic rod of this utility model.

[0021] In the diagram: 1. Base; 2. Bending module; 3. Cutting module; 4. Support plate; 5. Servo motor; 6. Two-way lead screw; 7. Adjusting plate; 8. Bluetooth drive motor; 9. Guide plate; 10. High-definition camera module; 11. Actuating block; 12. Bluetooth transmitter; 13. Feed inlet; 14. Waste outlet; 15. Chain actuating belt; 16. Detachable actuating block; 17. Inclined plate; 18. Discharge chute; 19. Baffle; 20. Sliding groove; 21. Magnetic block; 22. Telescopic rod; 23. Spring sliding rod; 24. Strong magnet; 25. Telescopic limit pressure block; 26. Clamping and moving module; 27. High-transparency glass. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0024] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] Example 1

[0027] like Figures 1-6 As shown, an intelligent feeding, shearing, and bending production line includes a base 1; a bending module 2 is provided on one side of the top of the base 1; and a cutting module 3 is provided in the middle of the outer side of the base 1.

[0028] The unloading assembly is located at one end of the outer side of the base 1; the unloading assembly includes a sorting mechanism and a transport mechanism; the sorting mechanism and the transport mechanism work together to sort the steel bars.

[0029] The feeding assembly includes a support plate 4; the support plate 4 is located on the top outer side of the base 1; two sets of adjusting plates 7 are slidably connected inside the support plate 4; a servo motor 5 is fixedly connected to one side of the support plate 4; a bidirectional lead screw 6 is fixedly connected to the output end of the servo motor 5; the bidirectional lead screw 6 is rotatably connected inside the support plate 4; the adjusting plate 7 is threadedly connected to the outer side of the bidirectional lead screw 6; the feeding mechanism includes a Bluetooth drive motor 8; the Bluetooth drive motor 8 is located on the top inner side of the base 1; a guide plate 9 is fixedly connected to the output end of the Bluetooth drive motor 8; the guide plate 9 rotates at the bottom of the base 1; a high-definition camera module 10 is installed on one side of the adjusting plate 7; a Bluetooth transmitter 12 is fixedly connected to the side of the adjusting plate 7 away from the high-definition camera module 10; the high-definition camera module 10 and the Bluetooth transmitter 12 are interconnected; a toggle block 11 is fixedly connected to the inner side of the other set of adjusting plates 7; a feeding port 13 is opened on one side of the inside of the base 1; the inner side of the base 1 is far ... inner side of the base 1 is far from the high-definition camera module 10; the inner side of the base 1 is far from the high-definition camera module 10; the inner side of the base 1 is far from the high-definition camera module 10; A waste outlet 14 is provided on one side away from the feed inlet 13. The conveying mechanism includes a chain-type actuating belt 15; a detachable actuating block 16 is fixedly connected to the outer side of the chain-type actuating belt 15; an inclined plate 17 is provided on the top of the base 1 near the chain-type actuating belt 15; a discharge trough 18 is provided on the inner side of the base 1 near the inclined plate 17; a baffle 19 is slidably connected inside the discharge trough 18; a sliding groove 20 is provided inside the baffle 19; a fixed part is provided on the side of the discharge trough 18 away from the baffle 19. A spring sliding rod 23 is provided; the spring sliding rod 23 slides inside the sliding groove 20; a magnetic block 21 is fixedly connected to one end of the outer side of the baffle 19; a telescopic rod 22 is fixedly connected to the inner side of the base 1 near the spring sliding rod 23; a strong magnet 24 is fixedly connected to the telescopic end of the telescopic rod 22; the strong magnet 24 and the magnetic block 21 cooperate with each other; a telescopic limiting pressure block 25 is fixedly connected to the outer side of the base 1 near the cutting module 3; a clamping and moving module 26 is installed on the top outer side of the base 1.

[0030] During operation, the servo motor 5 is first driven to rotate the bidirectional lead screw 6, which rotates according to the diameter of the rebar to be bent. This causes the two sets of adjusting plates 7 to move closer or further apart. The support plate 4 fixes and limits the two sets of adjusting plates 7. Then, the rebar to be cut and bent is placed on top of the adjusting plates 7. Since the distance between the adjusting plates 7 is approximately equal to the diameter of the rebar to be processed, the rebar falls one by one into the base 1 through the adjusting plates 7. As the rebar falls between the two sets of adjusting plates 7, the servo motor 5 is continuously driven, causing the two sets of adjusting plates 7 to continuously make micro-adjustments. This shakes the rebar piled on top of the adjusting plates 7, allowing it to smoothly enter the base 1. As the rebar enters the base 1 through the adjusting plates 7, it is agitated by the agitator block 11 on one side of one set of adjusting plates 7, causing it to continuously flip. During the flipping process, the high-definition camera module 10 observes the steel bars that are constantly flipping between the adjustment plates 7, and then processes the collected data. When there are many cracks or defects on the surface of the steel bars, the Bluetooth transmitter 12 drives the Bluetooth drive motor 8 to start working to adjust the position of the guide plate 9. When the steel bars leave the adjustment plate 7, they will be guided by the guide plate 9, causing unqualified steel bars to leave the inside of the base 1 through the waste port 14. When the quality of the steel bars is qualified, the guide plate 9 will guide the steel bars into the feed port 13. At this time, according to the length of the steel bars, the detachable paddle 16 is placed inside the chain actuation belt 15, and the distance between multiple sets of detachable paddle 16 is matched with the length of the steel bars. When the steel bars fall into the feed port 13, the chain actuation belt 15 rotates, driving the detachable paddle 16 to slide the steel bars towards the inclined plate 17.

[0031] The inclined plate 17 is shaped like a slope. When the reinforcing bar enters the outer side of the inclined plate 17, it will roll due to gravity and roll towards the top of the baffle 19. At this time, the telescopic rod 22 begins to extend and pushes the reinforcing bar that has entered the top of the baffle 19. The telescopic end of the telescopic rod 22 is made of a magnetic material. When the telescopic rod 22 pushes the reinforcing bar, it will have an adsorption effect on the reinforcing bar, keeping the reinforcing bar parallel to the telescopic rod 22. At this time, according to the design requirements, the reinforcing bar is pushed into the bottom of the telescopic limiting pressure block 25, so that the position to be cut is directly below the cutting module 3. At this time, the telescopic limiting pressure block 25 presses down to fix the reinforcing bar, the clamping moving module 26 clamps the reinforcing bar, and then the cutting module 3 clamps it. After the cutting is completed, the clamping moving module 26 drives the reinforcing bar into the sliding groove 20 and bends it, realizing the bending and cutting of the reinforcing bar.

[0032] After the steel bars are cut, the waste material attracted by the telescopic rod 22 remains inside the base 1. The telescopic rod 22 then pushes forward, causing the strong magnet 24 at its bottom to contact the magnetic block 21 at the top of the baffle 19. It then begins to retract. The telescopic rod 22, possessing magnetism, attracts the steel bars. As the clamping and moving module 26 at the bottom of the telescopic rod 22 passes the magnetic block 21 at the top of the baffle 19, the strong magnet 24 attracts the magnetic block 21, pulling the magnetic block 21 and the baffle 19 together to retract inside the discharge chute 18. During the contraction process, the spring sliding rod 23 slides inside the sliding groove 20. At the same time, the spring sliding rod 23 is deformed by the pressure of the baffle 19. When the baffle 19 sinks into the discharge groove 18, the steel bar at the top of the baffle 19 lacks support and will fall directly from the discharge groove 18 and leave the base 1. Then the telescopic rod 22 continues to contract, the baffle 19 is blocked and remains stationary, the strong magnet 24 and the magnetic block 21 fall off, the spring sliding rod 23 rebounds to reset the baffle 19, and then the next steel bar is processed.

[0033] By testing the use of the material distribution mechanism and the feeding assembly, when bending and shearing steel bars of different diameters, the adjustment plate 7 and the servo motor 5 work together to feed the steel bars, improving the flexibility of the device. During the feeding process, the surface of the steel bars is inspected, and unqualified steel bars are removed. This reduces the possibility of secondary expansion of steel bars with cracks and defects during shearing and bending, which could lead to substandard strength of the steel cage when the steel bars are put into use. This reduces the impact of substandard steel bars on bridge safety and increases the practicality of the device.

[0034] Example 2

[0035] like Figures 2-3 As shown, the high-definition camera module 10 is fixedly connected to a high-transparency glass 27 on its outer side.

[0036] During operation, the high-transparency glass 27 is placed on the outside of the high-definition camera module 10. When the high-definition camera module 10 inspects the surface of the reinforcing bar, the continuous collision and friction between the reinforcing bar and the adjustment plate 7 may damage the high-definition camera module 10. Therefore, the high-transparency glass 27 is used to isolate the high-definition camera module 10 from the reinforcing bar, protecting the high-definition camera module 10 and reducing the possibility of damage to the high-definition camera module 10 due to contact between the reinforcing bar and the high-definition camera module 10. This not only improves the service life of the high-definition camera module 10 but also increases the practicality of the device.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. The present utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A smart feeding, shearing, and bending production line, characterized in that: Includes a base (1); a bending module (2) is provided on one side of the top of the base (1); a cutting module (3) is provided in the middle of the outer side of the base (1); The unloading assembly is located at one end of the outer side of the base (1); the unloading assembly includes a detection and sorting mechanism and a transportation mechanism; the sorting mechanism and the transportation mechanism work together to sort the steel bars.

2. The intelligent feeding, shearing, and bending production line according to claim 1, characterized in that: The feeding assembly includes a support plate (4); the support plate (4) is located on the top outside of the base (1); two sets of adjusting plates (7) are slidably connected inside the support plate (4); a servo motor (5) is fixedly connected to one side of the support plate (4); a bidirectional lead screw (6) is fixedly connected to the output end of the servo motor (5); the bidirectional lead screw (6) is rotatably connected inside the support plate (4); and the adjusting plate (7) is threadedly connected to the outside of the bidirectional lead screw (6).

3. The intelligent feeding, shearing, and bending production line according to claim 2, characterized in that: The detection and material distribution mechanism includes a Bluetooth drive motor (8); the Bluetooth drive motor (8) is located on the top inner side of the base (1); a guide plate (9) is fixedly connected to the output end of the Bluetooth drive motor (8); the guide plate (9) rotates at the bottom of the base (1); a high-definition camera module (10) is installed on the outer side of the adjustment plate (7); a Bluetooth transmitter (12) is fixedly connected to the side of the adjustment plate (7) away from the high-definition camera module (10); the high-definition camera module (10) and the Bluetooth transmitter (12) are interconnected; a toggle block (11) is fixedly connected to the inner side of the adjustment plate (7); a feed inlet (13) is opened on one side inside the base (1); a waste outlet (14) is opened on the side of the base (1) away from the feed inlet (13).

4. The intelligent feeding, shearing, and bending production line according to claim 1, characterized in that: The transport mechanism includes a chain-type actuating belt (15); a detachable actuating block (16) is fixedly connected to the outside of the chain-type actuating belt (15); an inclined plate (17) is provided on the top of the base (1) near the chain-type actuating belt (15); a discharge trough (18) is provided on the inner side of the base (1) near the inclined plate (17); a baffle (19) is slidably connected inside the discharge trough (18); a sliding groove (20) is provided inside the baffle (19); the discharge trough... (18) A spring sliding rod (23) is fixedly connected to the side of the interior away from the baffle (19); the spring sliding rod (23) slides inside the sliding groove (20); a magnetic block (21) is fixedly connected to one end of the outer side of the baffle (19); a telescopic rod (22) is fixedly connected to the inner side of the base (1) near the spring sliding rod (23); a strong magnet (24) is fixedly connected to the telescopic end of the telescopic rod (22); the strong magnet (24) and the magnetic block (21) are used in cooperation with each other.

5. The intelligent feeding, shearing, and bending production line according to claim 1, characterized in that: The base (1) is fixed to a telescopic limiting pressure block (25) near the cutting module (3); a clamping and moving module (26) is installed on the top of the outer side of the base (1).

6. The intelligent feeding, shearing, and bending production line according to claim 3, characterized in that: The high-definition camera module (10) is fixed to a high-transparency glass (27) on the outside.

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