A thrust plate batch processing device

Abstract

This application discloses a batch processing device for thrust plates, relating to the technical field of thrust plate processing devices. It includes a processing table, a carrier plate slidably connected to the processing table, a first driving member connected to the processing table for driving the carrier plate to slide, a permanent magnet plate connected to the carrier plate, a control component connected to the carrier plate for controlling the on / off state of the permanent magnet plate, a connecting plate slidably connected to the processing table, a second driving member connected to the processing table for driving the connecting plate to slide, a mounting plate slidably connected to the connecting plate, and a lifting component connected to the connecting plate for driving the mounting plate to slide towards or away from the permanent magnet plate. A milling assembly is detachably connected to the mounting plate. This application allows for the replacement of different types of milling assemblies on the mounting plate according to actual needs. The milling ends of the milling assemblies have different dimensions, and the milling assembly moves once to easily mill a groove of a specific size, which is convenient.

Description

Technical Field

[0001] This application relates to the technical field of thrust plate processing apparatus, and in particular to a thrust plate batch processing apparatus. Background Technology

[0002] The thrust washers are installed on the inner side of the main bearing housing and are specifically designed to withstand the axial thrust generated during crankshaft rotation, while also reducing wear. They ensure the axial positioning of the crankshaft, reduce friction and wear, absorb and distribute loads, and improve the smoothness of engine operation.

[0003] like Figure 1 As shown, the thrust washer is semi-circular in shape and typically has two oil grooves to ensure an oil film between the thrust washer and the crankshaft, allowing for smooth oil flow. Therefore, oil grooves are generally essential on the thrust washer. Existing thrust washer machining equipment includes a permanent magnet plate, a sliding frame, a drive mechanism for driving the sliding frame along the X, Y, and Z axes, and a milling assembly fixedly connected to the sliding frame. Each time the milling assembly moves, the milling cutter can only mill a groove of the same size on the thrust washer. Because the milling assembly is fixedly connected to the sliding frame, when the groove size to be machined on the thrust washer is large, the milling cutter needs to move more times to mill the corresponding groove; when the groove size to be machined on the thrust washer is small, the milling cutter cannot mill the smaller groove, which needs improvement. Utility Model Content

[0004] The purpose of this application is to provide a batch processing device for thrust plates, which facilitates milling corresponding slots in milling components.

[0005] The present application provides a batch processing device for thrust plates, which adopts the following technical solution: It includes a processing table, a carrier plate slidably connected to the processing table, a first driving member connected to the processing table for driving the carrier plate to slide, a permanent magnet plate connected to the carrier plate, a control component connected to the carrier plate for controlling the on / off state of the permanent magnet plate, a connecting plate slidably connected to the processing table, a second driving member connected to the processing table for driving the connecting plate to slide, a mounting plate slidably connected to the connecting plate, a lifting component connected to the connecting plate for driving the mounting plate to slide towards or away from the permanent magnet plate, and a milling component detachably connected to the mounting plate.

[0006] By adopting the above technical solution, different types of milling components can be replaced on the mounting plate according to actual needs. The milling ends of the milling components have different dimensions, and the milling components can easily mill slots of specific sizes with a single movement, which is quite convenient. The thrust plate is placed on the permanent magnet plate. The control component controls the permanent magnet plate to conduct, and the permanent magnet plate attracts the thrust plate. The first driving component drives the carrier plate to slide, the second driving component drives the connecting plate to slide, and the lifting component drives the mounting plate to move towards or away from the permanent magnet plate, thereby realizing the milling component milling the thrust plate.

[0007] Optionally, the milling assembly includes a milling cutter rotatably connected to the mounting plate and a third driving member for driving the milling cutter to rotate. The mounting plate is connected to a fixing plate, and the fixing plate is connected to the mounting plate by a locking member. Both the mounting plate and the fixing plate are provided with mounting grooves for cooperating with the third driving member.

[0008] By adopting the above technical solution, when installing the third drive component, it is placed in the mounting slot of the mounting plate. The fixing plate and the mounting plate are connected by a locking device, so that the third drive component is clamped by the mounting plate and the fixing plate, and the third drive component is fixedly connected to the mounting plate. Loosening the locking device allows the third drive component to be removed from the mounting plate, making replacement convenient.

[0009] Optionally, the third driving component is connected to a limiting ring block, and both the mounting plate and the fixing plate are provided with limiting grooves, which are connected to the mounting groove.

[0010] By adopting the above technical solution, when installing the third driving component, the limiting ring block engages with the limiting groove, and the outer surface of the limiting ring block fits against the inner wall of the limiting groove. The inner wall of the limiting groove positions the third driving component, ensuring that it is precisely installed in the corresponding position. The inner wall of the limiting groove restricts the vertical movement of the third driving component, thereby improving the stability of the third driving component mounted on the mounting plate.

[0011] Optionally, the permanent magnet plate is connected to a receiving plate, and the receiving plate is provided with a plurality of receiving slots.

[0012] By adopting the above technical solution, thrust plates are placed in several receiving slots. The inner wall of the receiving slots plays a positioning role for the installation of the thrust plates, so that the thrust plates are accurately installed in the corresponding positions, thereby improving the installation efficiency of the thrust plates.

[0013] Optionally, the receiving plate is provided with a channel, and a plurality of receiving slots are distributed along the extension direction of the channel, and the receiving slots are connected to the channel.

[0014] By adopting the above technical solution, the milling cutter can mill the thrust plates in the same row during the movement process, thereby improving the efficiency of milling the entire thrust plate.

[0015] Optionally, the receiving plate is provided with a clearance groove, which communicates with the channel.

[0016] By adopting the above technical solution, the milling cutter moves to the clearance groove before milling the thrust plate, so that the milling cutter can completely mill the thrust plate during the milling process, thereby improving the milling effect of the thrust plate.

[0017] Optionally, the receiving plate is provided with an active groove, which is connected to the channel.

[0018] By adopting the above technical solution, the operator can extend the material picking rod into the active groove, which facilitates the lifting of the thrust plate mounted on the receiving plate, making it convenient to pick up the material.

[0019] Optionally, the receiving plate is connected to the permanent magnet plate by a fastener, the receiving plate is provided with a waist-shaped hole for the fastener to pass through, and the fastener is threadedly connected to the permanent magnet plate.

[0020] By adopting the above technical solution, the receiving plate can be replaced using the fastener, that is, receiving plates with receiving slots of different sizes can be installed, allowing thrust plates of different sizes to be installed in the corresponding receiving slots, thus improving adaptability. The purpose of the oblong hole is to eliminate tolerances, facilitating the fastener to pass through the receiving plate and connect with the permanent magnet plate by thread. The oblong hole provides more room for the installation of the fastener, enabling rapid installation.

[0021] Optionally, a plurality of the milling components are connected to the mounting plate, the number of the mounting plates being equal to the number of the milling components, and the mounting plates corresponding one-to-one with the milling components.

[0022] By adopting the above technical solution, multiple milling components can move along with the mounting plate during the movement of the mounting plate. The multiple milling components mill different columns of thrust plates respectively, thereby improving the overall milling efficiency of the thrust plates.

[0023] Optionally, the processing table is connected to an air pump, the air pump is connected to an air pipe, and one end of the air pipe is connected to an air gun.

[0024] By adopting the above technical solution, after the thrust plate is milled, the air gun sprays air towards the thrust plate. During the air spraying process, some thrust plates can be blown out of the receiving groove, making it convenient to remove the material; the waste material in the receiving groove can be blown out of the receiving groove, preventing the waste material from affecting the installation of the new thrust plate.

[0025] In summary, this application includes at least one of the following beneficial technical effects:

[0026] 1. Depending on the actual needs, different types of milling components can be replaced on the mounting plate. The milling end of the milling components has different dimensions. The milling component can be moved once to easily mill a groove of a specific size, which is quite convenient.

[0027] 2. After the thrust plates are milled, the air gun sprays air onto the thrust plates. During the air spraying process, some thrust plates can be blown out of the receiving groove for easy material removal; the waste material in the receiving groove can be blown out of the receiving groove to prevent the waste material from affecting the installation of the new thrust plates. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the overall structure of the thrust plate.

[0029] Figure 2 This is a schematic diagram of the overall structure of an embodiment of this application.

[0030] Figure 3 yes Figure 2 An enlarged view of region A.

[0031] Figure 4 This is one of the cross-sectional views of an embodiment of this application, showing the lead screw.

[0032] Figure 5 yes Figure 4 A magnified view of region B.

[0033] Figure 6 This is a second cross-sectional view of an embodiment of this application, showing the limiting ring block.

[0034] Figure 7 yes Figure 6 A magnified view of region C.

[0035] Explanation of reference numerals in the attached drawings: 1. Machining table; 11. Air pump; 111. Air pipe; 112. Air gun; 12. First driving component; 13. Second driving component; 2. Carrier plate; 21. Permanent magnet plate; 3. Receiving plate; 31. Fixing component; 32. Waist-shaped hole; 33. Channel; 34. Receiving groove; 35. Active groove; 36. Clearance groove; 4. Connecting plate; 41. Lifting assembly; 411. Lead screw; 412. Rotating motor; 5. Mounting plate; 51. Mounting groove; 52. Limiting groove; 6. Milling assembly; 61. Milling cutter; 62. Third driving component; 621. Limiting ring block; 7. Fixing plate; 71. Locking component. Detailed Implementation

[0036] The following is in conjunction with the appendix Figure 2 -Appendix Figure 7 This application will be described in further detail.

[0037] This application discloses a batch processing device for thrust plates.

[0038] like Figure 2 As shown, the system includes a processing table 1. An air pump 11 is fixedly connected to one side of the processing table 1. An air pipe 111 is fixedly connected to the air pump 11. An air gun 112 is fixedly connected to the end of the air pipe 111 away from the air pump 11. A carrier plate 2 is slidably connected to the processing table 1. A first driving component 12 for driving the carrier plate 2 to slide is fixedly connected to the processing table 1. The first driving component 12 is a cylinder. A controller (not shown in the attached figure) is externally connected to the first driving component 12. The signal output terminal of the controller is connected to the signal input terminal of the first driving component 12. One side of the carrier plate 2 is fixedly connected to the output terminal of the first driving component 12.

[0039] Combination Figure 2 and Figure 3 As shown, a permanent magnet plate 21 is fixedly connected to the upper surface of the carrier plate 2. The carrier plate 2 is connected to a control assembly (not shown in the attached figure) for controlling the on / off state of the permanent magnet plate 21. The control assembly includes a rotating rod rotatably connected to the permanent magnet plate 21, a rack slidably connected to the carrier plate 2, and a drive cylinder fixedly connected to the carrier plate 2. The rack is fixedly connected to the output end of the drive cylinder, and the signal output end of the controller is connected to the signal input end of the drive cylinder. A gear is fixedly connected to the outer surface of the rotating rod, and the rack meshes with the gear. The permanent magnet plate 21 is detachably connected to four receiving plates 3. Each receiving plate 3 is connected to the permanent magnet plate 21 by four fasteners 31. The fasteners 31 are bolts, and the four fasteners 31 are located at the four corners of the receiving plate 3. The receiving plate 3 has an oblong hole 32 for the corresponding fastener 31 to pass through, and the fastener 31 is threadedly connected to the permanent magnet plate 21. Each receiving plate 3 has a channel 33, and each of the two opposite sidewalls of the channel 33 has a plurality of receiving slots 34. The plurality of receiving slots 34 are evenly distributed along the extension direction of the channel 33 and are connected to the channel 33. The receiving plate 3 has an active slot 35 and two clearance slots 36. The active slot 35 is located between the two clearance slots 36, and both the active slot 35 and the clearance slots 36 are connected to the channel 33.

[0040] Combination Figure 4 and Figure 5As shown, a connecting plate 4 is slidably connected to the processing table 1, and the connecting plate 4 is located above the receiving plate 3. A second driving component 13 for driving the connecting plate 4 to slide is fixedly connected to the processing table 1. The second driving component 13 is a cylinder. The signal output terminal of the controller is connected to the signal input terminal of the second driving component 13. The side of the connecting plate 4 near the second driving component 13 is fixedly connected to the output terminal of the second driving component 13. A mounting plate 5 is slidably connected to the connecting plate 4. A lifting assembly 41 for driving the mounting plate 5 to slide towards or away from the permanent magnet plate 21 is connected to the connecting plate 4. The lifting assembly 41 includes a lead screw 411 rotatably connected to the connecting plate 4 and a rotary motor 412 fixedly connected to the connecting plate 4. The signal output terminal of the controller is connected to the signal input terminal of the rotary motor 412. One end of the lead screw 411 is fixedly connected to the output terminal of the rotary motor 412. The mounting plate 5 is threadedly connected to the lead screw 411, and one side of the mounting plate 5 abuts against the connecting plate 4.

[0041] Combination Figure 5 , Figure 6 and Figure 7 As shown, the mounting plate 5 is detachably connected to four milling components 6, each corresponding to one of the four receiving plates 3. Each milling component 6 includes a milling cutter 61 rotatably connected to the mounting plate 5 and a third driving member 62 for driving the milling cutter 61 to rotate. The third driving member 62 is a motor, and the signal output terminal of the controller is connected to the signal input terminal of the third driving member 62. The end of the milling cutter 61 near the third driving member 62 is fixedly connected to the output terminal of the third driving member 62. The mounting plate 5 is detachably connected to four fixing plates 7, each corresponding to one of the four third driving members 62. The fixing plates 7 are connected to the mounting plate 5 by several locking elements 71, which are bolts. Both the mounting plate 5 and the fixing plates 7 have mounting grooves 51 for engaging with the third driving members 62. A limiting ring block 621 is fixedly connected to the outer surface of the third driving member 62. Both the mounting plate 5 and the fixing plates 7 have limiting grooves 52 for engaging with the limiting ring block 621, and the limiting grooves 52 communicate with the mounting grooves 51.

[0042] The implementation principle of the thrust plate batch processing device in this application is as follows:

[0043] Multiple thrust plates are installed in corresponding receiving slots 34, ensuring precise installation of the thrust plates in their respective positions. The control component controls the permanent magnet plate 21 to conduct, causing the permanent magnet plate 21 to attract the thrust plates. The second drive component 13 drives the connecting plate 4 to slide, the rotary motor 412 drives the lead screw 411 to rotate, and the third drive component 62 drives the milling cutter 61 to rotate around its own axis, enabling the milling cutter 61 to mill a row of thrust plates, improving the overall milling efficiency of the thrust plates.

[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A batch processing device for thrust plates, characterized in that: The assembly includes a processing table (1), a carrier plate (2) slidably connected to the processing table (1), a first driving member (12) for driving the carrier plate (2) to slide, a permanent magnet plate (21) connected to the carrier plate (2), a control component for controlling the on / off state of the permanent magnet plate (21) connected to the carrier plate (2), a connecting plate (4) slidably connected to the processing table (1), a second driving member (13) for driving the connecting plate (4) to slide, a mounting plate (5) slidably connected to the connecting plate (4), a lifting component (41) for driving the mounting plate (5) to slide towards or away from the permanent magnet plate (21) connected to the connecting plate (4), and a milling component (6) detachably connected to the mounting plate (5).

2. The batch processing device for thrust plates according to claim 1, characterized in that: The milling assembly (6) includes a milling cutter (61) rotatably connected to the mounting plate (5) and a third drive member (62) for driving the milling cutter (61) to rotate. The mounting plate (5) is connected to a fixing plate (7), which is connected to the mounting plate (5) by a locking member (71). Both the mounting plate (5) and the fixing plate (7) are provided with mounting grooves (51) for cooperating with the third drive member (62).

3. The batch processing device for thrust plates according to claim 2, characterized in that: The third driving component (62) is connected to a limiting ring block (621), and both the mounting plate (5) and the fixing plate (7) are provided with limiting grooves (52). The limiting grooves (52) and the mounting grooves (51) are connected.

4. The batch processing device for thrust plates according to claim 1, characterized in that: The permanent magnet plate (21) is connected to a receiving plate (3), and the receiving plate (3) is provided with a plurality of receiving slots (34).

5. The batch processing device for thrust plates according to claim 4, characterized in that: The receiving plate (3) is provided with a channel (33), and a plurality of receiving slots (34) are distributed along the extension direction of the channel (33), and the receiving slots (34) are connected to the channel (33).

6. The batch processing device for thrust plates according to claim 5, characterized in that: The receiving plate (3) is provided with a relief groove (36), which is connected to the channel (33).

7. The batch processing device for thrust plates according to claim 5, characterized in that: The receiving plate (3) is provided with an active groove (35), which is connected to the channel (33).

8. The batch processing device for thrust plates according to claim 4, characterized in that: The receiving plate (3) is connected to the permanent magnet plate (21) by a fastener (31). The receiving plate (3) is provided with a waist-shaped hole (32) for the fastener (31) to pass through. The fastener (31) is threadedly connected to the permanent magnet plate (21).

9. The batch processing device for thrust plates according to claim 1, characterized in that: A plurality of the milling components (6) are connected to the mounting plate (5), the number of the mounting plates (5) being equal to the number of the milling components (6), and the mounting plates (5) corresponding one-to-one with the milling components (6).

10. The batch processing device for thrust plates according to claim 1, characterized in that: The processing table (1) is connected to an air pump (11), the air pump (11) is connected to an air pipe (111), and one end of the air pipe (111) is connected to an air gun (112).

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