A concrete block autoclave

Abstract

The utility model relates to concrete production equipment technical field, concretely is a kind of concrete block autoclave, and autoclave main body includes autoclave chamber, and the one end of autoclave chamber is provided with annular groove, and the bottom end of autoclave chamber is symmetrically equipped with support foot, and the top end of autoclave chamber is provided with exhaust pipe, and exhaust pipe extends to autoclave inner wall, and the inner wall of autoclave chamber is uniformly symmetrically equipped with limit plate, and the upper slide of limit plate is equipped with placing plate, and autoclave main body further includes placing groove, and the upper of placing plate is uniformly provided with placing groove, and the side of placing groove is respectively uniformly symmetrically provided with through-hole, the circulation of steam between placing plate and each placing groove can be guaranteed, the utility model can recycle the steam generated in the autoclaving process by steam recovery component, and after dust removal and heating, it is sent into autoclave again, realizes the recycling of energy, reduces production cost, and simultaneously reduces the pollution of steam direct discharge to environment.

Description

Technical Field

[0001] This utility model relates to the field of concrete production equipment technology, specifically to a concrete block autoclave. Background Technology

[0002] In the production process of concrete blocks, the autoclave is a key piece of equipment. It uses high-temperature and high-pressure steam to cure the concrete blocks, thereby improving their strength and durability. In the prior art, the device with patent number CN202321239857.X includes an autoclave body with an autoclave chamber and a door hinged to it. The device drives an arc-shaped block to slide towards the door through a drive component, placing absorbent cotton between the autoclave chamber and the door. Then, the door is detached from the autoclave chamber by a control device. The high-temperature steam is absorbed by the absorbent cotton and condensed by the condensation beads inside the absorbent cotton, thereby reducing the release of high-temperature steam.

[0003] However, the device has some shortcomings in use. On the one hand, the steam flow inside the autoclave is not smooth enough, resulting in uneven heating of the concrete blocks and affecting the curing effect. On the other hand, the steam generated during the autoclaving process is often directly discharged, which not only wastes energy but may also cause some pollution to the environment. In addition, the sealing and protection performance of the autoclave door needs to be further improved to ensure the safety of operation and the autoclaving effect.

[0004] Based on the above, there is a need for a concrete block autoclave that can facilitate steam flow, enable steam recovery and reuse, and provide good protection. Utility Model Content

[0005] This utility model provides a concrete block autoclave, which aims to solve the problems of poor steam circulation, insufficient steam recovery and utilization, and imperfect protective mechanisms in the existing technology.

[0006] An autoclave for concrete blocks includes an autoclave body, a protective mechanism, and a steam recovery assembly.

[0007] The autoclave body includes an autoclaving chamber, one end of which has an annular groove, and the bottom of the autoclave has symmetrically arranged support feet. The top of the autoclave has an exhaust pipe that extends through to the inner wall of the autoclave. The inner wall of the autoclave is uniformly and symmetrically provided with limiting plates, and a placement plate is slidably arranged above the limiting plates. The autoclave body also includes placement slots, and placement slots are uniformly arranged above the placement plates. One side of each placement slot has uniformly and symmetrically arranged through holes to ensure the flow of steam between the placement plates and between the placement slots.

[0008] The protective mechanism is located above the main body of the autoclave and includes a first fixed plate and a second fixed plate. The first fixed plate is fixedly located at one end of the autoclave, and the second fixed plate is located on one side of the first fixed plate. The top of the first fixed plate is provided with a first hinge seat, and a drive cylinder is hinged to the top of the first hinge seat. The second fixed plate is provided with a second hinge seat at one end, and a rotating shaft is rotatably connected to the top of the second hinge seat. The connecting plate is hinged to the second hinge seat through the rotating shaft. The output end of the drive cylinder is hinged to one end of the connecting plate through a hinge. The protective mechanism also includes an autoclave door and a sealing ring. The top of the autoclave door is provided with a fixed block, and the top of the fixed block is fixedly connected to the end of the connecting plate away from the second fixed plate. The bottom of the autoclave door is provided with a sealing ring, which cooperates with an annular groove.

[0009] The steam recovery assembly is located on one side of the autoclave body. The steam recovery assembly includes a dust collector, with an air inlet pipe at the top of the dust collector. The other end of the air inlet pipe is sealed to the exhaust pipe of the autoclave body. One end of the dust collector has an air outlet pipe, which is connected to a high-temperature water tank via a pipeline. The high-temperature water tank is located on one side of the dust collector, and an air pump is located on the other side of the high-temperature water tank. The high-temperature water tank and the air pump are sealed to each other via the air outlet pipe. The output end of the air pump has a steam pipe that extends through the interior of the autoclave chamber. The steam recovery assembly also includes a filter cartridge located inside the dust collector. The interior of the dust collector has several filter holes evenly distributed. The steam recovery assembly also includes heating elements, which are evenly and symmetrically arranged inside the high-temperature water tank.

[0010] The present invention has the following advantages: 1. The present invention has a through hole on one side of the placement slot above the placement plate, which ensures the flow of steam between the upper and lower parts of the placement plate and between each placement slot, so that the concrete blocks can be heated evenly and the curing quality is improved.

[0011] 2. This utility model uses a steam recovery component to recover and process the steam generated during the autoclaving process. After dust removal and heating, the steam is reintroduced into the autoclaving chamber, realizing the recycling of energy, reducing production costs, and reducing the pollution to the environment caused by direct steam emissions.

[0012] 3. This utility model uses a protective mechanism with a valve door driven by a drive cylinder. When closed, the sealing ring cooperates with the annular groove, ensuring the sealing of the autoclave, preventing steam leakage, and improving the safety of equipment operation. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of the autoclave of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall structure of the protective mechanism of this utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of the steam recovery component of this utility model;

[0017] Figure 5 This is a cross-sectional view of the overall structure of the dust collector tank of this utility model;

[0018] Figure 6 This is a cross-sectional view of the overall structure of the high-temperature water tank of this utility model.

[0019] The attached figures are labeled as follows:

[0020] 1. Autoclave body; 11. Autoclaving chamber; 12. Annular groove; 13. Limiting plate; 14. Placement plate; 15. Placement slot; 16. Exhaust pipe; 2. Protective mechanism; 21. Drive cylinder; 22. Fixing plate one; 23. Hinge seat one; 24. Fixing plate two; 25. Hinge seat two; 26. Connecting plate; 27. Autoclave door; 28. Sealing ring; 3. Steam recovery assembly; 31. Air inlet pipe; 32. Dust collector; 33. High-temperature water tank; 34. Air pump; 35. Steam pipe; 36. Filter cartridge; 37. Heating element. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] As attached Figure 1 To be continued Figure 6 The aforementioned is a concrete block autoclave, comprising an autoclave body 1, a protective mechanism 2, and a steam recovery assembly 3.

[0025] Example 1

[0026] Specifically, the autoclave body 1 includes an autoclaving chamber 11, an annular groove 12 is provided at one end of the autoclaving chamber 11, support feet are symmetrically provided at the bottom end of the autoclaving chamber 11, an exhaust pipe 16 is provided at the top end of the autoclaving chamber 11, the exhaust pipe 16 extends through to the inner wall of the autoclaving chamber 11, a limiting plate 13 is uniformly and symmetrically provided on the inner wall of the autoclaving chamber 11, a placement plate 14 is slidably provided above the limiting plate 13, the autoclave body 1 also includes a placement groove 15, a placement groove 15 is uniformly provided above the placement plate 14, and through holes are uniformly and symmetrically provided on one side of the placement groove 15 to ensure the flow of steam above and below the placement plate 14 and between each placement groove 15.

[0027] Specifically, the protective mechanism 2 is located above the autoclave body 1. The protective mechanism 2 includes a first fixing plate 22 and a second fixing plate 24. The first fixing plate 22 is fixedly installed at one end of the autoclave 11. The second fixing plate 24 is located on one side of the first fixing plate 22. The top of the first fixing plate 22 is provided with a first hinge seat 23. A drive cylinder 21 is hinged to the top of the first hinge seat 23. The second fixing plate 24 is provided with a second hinge seat 25 at one end. A rotating shaft is rotatably connected to the top of the second hinge seat 25. The connecting plate 26 is hinged to the second hinge seat 25 through the rotating shaft. The output end of the drive cylinder 21 is hinged to one end of the connecting plate 26 via a hinge. The protective mechanism 2 also includes a vessel door 27 and a sealing ring 28. A fixing block is provided at the top of the vessel door 27. The top of the fixing block is fixedly connected to the end of the connecting plate 26 away from the fixing plate 24. A sealing ring 28 is provided below the vessel door 27. The sealing ring 28 cooperates with the annular groove 12 to effectively seal the autoclave 11. This not only ensures the stability of the pressure inside the autoclave, but also benefits the autoclaving effect of the concrete blocks and avoids unnecessary steam leakage.

[0028] Example 2

[0029] Based on Example 1, in order to further realize the recycling of steam and improve production efficiency, a steam recovery component is installed on one side of the autoclave body.

[0030] The steam recovery assembly 3 includes a dust collector 32, with an air inlet pipe 31 at the top. The other end of the air inlet pipe 31 is sealed to the exhaust pipe 16 of the autoclave body 1. One end of the dust collector 32 is equipped with an air outlet pipe, which is connected to a high-temperature water tank 33 via a pipeline. The high-temperature water tank 33 is located on one side of the dust collector 32, and the other side of the high-temperature water tank 33 is equipped with an air pump 34. Filtered steam enters the high-temperature water tank 33. Inside the high-temperature water tank 33, the heat of the steam is absorbed by the water, raising the water temperature. At the same time, the steam condenses into water. The high-temperature water tank 33 and the air pump 34 are sealed to each other via the air outlet pipe. The output end of the air pump 34 is equipped with a steam pipe 35, which extends through the interior of the autoclave 11. The steam recovery assembly 3 also includes a filter cylinder 36, which is located inside the dust collector 32. The interior of the dust collector 32 is uniformly provided with several filter holes. Impurities and dust in the steam are filtered through the filter cylinder 36 to ensure that the steam entering the high-temperature water tank 33 is clean.

[0031] The steam recovery assembly 3 also includes heating tubes 37, which are evenly and symmetrically arranged inside the high-temperature water tank 33. The heating tubes 37 can heat the water as needed to ensure that the temperature of the steam sent into the autoclave meets the process requirements.

[0032] In practical use, concrete blocks are placed in the placement slot 15 of the placement plate 14. The connecting plate 26 is driven by the drive cylinder 21 to open or close the autoclave door 27. The sealing ring 28 cooperates with the annular groove 12 to achieve a seal. During the autoclaving process, steam is used to autoclave the concrete blocks in the autoclaving chamber 11. At the same time, the steam enters the dust removal tank 32 of the steam recovery component 3 through the exhaust pipe 16. After being filtered by the filter cartridge 36, it enters the high-temperature water tank 33 through the exhaust pipe. In the high-temperature water tank 33, it is heated by the heating tube 37 and then sent back to the autoclaving chamber 11 by the air pump 34 through the steam pipe 35, realizing the recovery and utilization of steam and improving energy utilization efficiency.

[0033] The autoclave for concrete blocks described in this application can be used in any operation that requires high-temperature and high-pressure steam curing, steam recycling, and safety protection for concrete products. This utility model is applicable to the production and processing of various concrete products such as concrete blocks, concrete pipe piles, and aerated concrete blocks.

[0034] It should also be understood that the air pump 34 and the heating element 37 are common knowledge in the field. They are only used and not modified, so the control method and circuit connection will not be described in detail.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An autoclave for concrete blocks, characterized in that, include: The autoclave body (1), the protective mechanism (2), and the steam recovery assembly (3); The autoclave body (1) includes an autoclave (11), one end of which is provided with an annular groove (12), the bottom end of which is symmetrically provided with support feet, the top end of which is provided with an exhaust pipe (16), the exhaust pipe (16) extends through to the inner wall of the autoclave (11), the inner wall of the autoclave (11) is uniformly and symmetrically provided with a limiting plate (13), and a placement plate (14) is slidably provided above the limiting plate (13).

2. The autoclave for concrete blocks according to claim 1, characterized in that: The autoclave body (1) also includes a placement groove (15). The placement groove (15) is evenly provided above the placement plate (14). The placement groove (15) is evenly and symmetrically provided on one side of each placement groove (15), which can ensure the flow of steam between the upper and lower parts of the placement plate (14) and between each placement groove (15).

3. The autoclave for concrete blocks according to claim 2, characterized in that: The protective mechanism (2) is located above the autoclave body (1). The protective mechanism (2) includes a first fixing plate (22) and a second fixing plate (24). Fixed plate 1 (22) is fixedly installed at one end of the autoclave (11). Fixed plate 2 (24) is provided on one side of fixed plate 1 (22). Hinge seat 1 (23) is provided at the top of fixed plate 1 (22). Drive cylinder (21) is hinged above hinge seat 1 (23). Hinge seat 2 (25) is provided at one end of fixed plate 2 (24). Rotary shaft is rotatably connected above hinge seat 2 (25). Connecting plate (26) is hinged to hinge seat 2 (25) through rotating shaft. Output end of drive cylinder (21) is hinged to one end of connecting plate (26) through hinge.

4. The autoclave for concrete blocks according to claim 3, characterized in that: The protective mechanism (2) also includes a vessel door (27) and a sealing ring (28). The top of the vessel door (27) is provided with a fixing block. The top of the fixing block and the end of the connecting plate (26) away from the fixing plate (24) are fixedly connected. The bottom of the vessel door (27) is provided with a sealing ring (28), which cooperates with the annular groove (12).

5. The autoclave for concrete blocks according to claim 4, characterized in that: A steam recovery assembly (3) is located on one side of the autoclave body (1). The steam recovery assembly (3) includes a dust collector (32). The top of the dust collector (32) is provided with an air inlet pipe (31). The other end of the air inlet pipe (31) is sealed to the exhaust pipe (16) of the autoclave body (1). One end of the dust collector (32) is provided with an air outlet pipe. The air outlet pipe is connected to a high-temperature water tank (33) through a pipeline. The high-temperature water tank (33) is located on one side of the dust collector (32). The other side of the high-temperature water tank (33) is provided with an air pump (34). The high-temperature water tank (33) and the air pump (34) are sealed to each other through the air outlet pipe. The output end of the air pump (34) is provided with a steam pipe (35). The steam pipe (35) passes through the interior of the extended autoclave chamber (11).

6. The autoclave for concrete blocks according to claim 5, characterized in that: The steam recovery assembly (3) includes a filter cartridge (36), which is located inside the dust collector (32). The dust collector (32) has a number of filter holes evenly distributed inside.

7. The autoclave for concrete blocks according to claim 6, characterized in that: The steam recovery assembly (3) also includes heating tubes (37), which are evenly and symmetrically arranged inside the high-temperature water tank (33).

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