An automated foaming production line

Abstract

The utility model provides a kind of automatic foaming production line, comprising: sponge foaming line main body, cleaning mechanism and filter piece, the left end of the internal composition of sponge foaming line main body is equipped with the storage tank for raw material temporary storage, compared with prior art, the utility model has the beneficial effects as follows: by increasing sponge foaming production line main body and filter piece, raw material is sucked from storage tank by suction pump one, is introduced into filter box by guide pipe, start miniature vibration motor and drive filter box to vibrate on vibration spring, improve the filtering effect of raw material, and filter piece is connected and fixed between filter box using bolt, can be disassembled and replaced to filter piece, can reach the effect that filtering raw material improves sponge quality, by increasing sponge foaming production line, start electric telescopic rod can drive cleaning ring seat to move up and down, so that cleaning brush hair cleans the inner wall of storage tank, can prevent the problem that raw material adheres due to long-term not cleaning of storage tank.

Description

Technical Field

[0001] This utility model belongs to the technical field of sponge foaming production line, and specifically relates to an automated foaming production line. Background Technology

[0002] Sponges are porous materials with excellent water absorption. Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. Most sponge production involves foaming raw materials. With technological advancements, automated sponge foaming production lines have become widespread, greatly facilitating production and improving efficiency and foaming quality. However, most automated sponge foaming production lines directly mix raw materials before foaming, without proper material filtration. The quality of different raw materials varies, and impurities may be present due to other factors. These impurities enter the foaming stage along with the raw materials, leading to localized substandard quality in the foamed sponge and affecting its overall appearance and quality.

[0003] Secondly, sponges containing impurities need to be repaired later, which increases labor costs and thus raises the production cost of sponges.

[0004] In summary, the lack of filtration of raw materials in the automated foaming production line for sponges presents several problems during production. Therefore, it is hoped that a new structure can be proposed to solve the aforementioned technical issues. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automated foaming production line to solve the problems mentioned in the background technology.

[0006] This utility model is achieved through the following technical solution: an automated foaming production line, comprising: a sponge foaming line body, a cleaning mechanism, and a filter element. The left end of the sponge foaming line body is provided with a storage tank for temporary storage of raw materials. The upper inner side of the storage tank is provided with a cleaning mechanism for cleaning the inner wall of the storage tank. The right side of the storage tank is provided with a guide pipe for guiding the raw materials. The lower right end of the guide pipe is provided with a filter box for filtering impurities from the guided raw materials. The filter box is provided with a filter element for filtration.

[0007] In a preferred embodiment, a suction pump is provided on the outer side of the upper right end of the guide pipe, and a telescopic pipe for telescopic adjustment is provided at the middle position of the lower right end of the guide pipe. The length of the telescopic pipe can be adjusted, thereby facilitating the disassembly and assembly of the filter element.

[0008] In a preferred embodiment, the upper end of the filter element is provided with a mounting base for convenient installation, and threaded holes for mounting bolts to fix the filter element are provided at the four corners of the mounting base and the upper surface of the filter box.

[0009] In a preferred embodiment, the lower surface of the mounting base is in contact with the upper surface of the filter box and is connected and fixed by bolts screwed into the threaded hole. The lower end of the filter element is provided with a filter plate. The filter element and the filter box can be connected and fixed by bolts screwed into the threaded hole, which facilitates the disassembly, cleaning and replacement of the filter element.

[0010] In a preferred embodiment, the filter box is provided with vibrating plates at both lower left and right ends, and vibrating springs are provided on the lower front and rear sides of the vibrating plates. A miniature vibrator is provided on the front side of the filter box, and a receiving hopper is provided at the bottom of the filter box.

[0011] In a preferred embodiment, a foaming conduit is provided below the receiving hopper for guiding the filtered raw material. A second suction pump is provided on the outside of the foaming conduit. The second suction pump can be used to guide the filtered raw material from the receiving hopper through the foaming conduit to the next process for foaming and molding.

[0012] In a preferred embodiment, the upper end of the cleaning mechanism is provided with an electric telescopic rod for moving the cleaning ring seat up and down. The cleaning ring seat is provided below the electric telescopic rod, and the outer side of the cleaning ring seat is provided with cleaning bristles. Activating the electric telescopic rod can move the cleaning ring seat up and down, so that the cleaning bristles can clean the inner wall of the storage tank, which can prevent the problem of raw materials adhering to the storage tank due to long-term uncleanliness.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are as follows: By adding the main body of the sponge foaming production line and the filter element, the raw material is sucked out of the storage tank by the suction pump and introduced into the filter box through the guide pipe. The micro vibrator is started to drive the filter box to vibrate on the vibration spring, which improves the filtration effect of the raw material. The filter element is connected and fixed to the filter box with bolts, which can disassemble and replace the filter element, thereby achieving the effect of filtering raw materials and improving the quality of sponge. By adding the sponge foaming production line, the electric telescopic rod can be started to drive the cleaning ring seat to move up and down, so that the cleaning bristles can clean the inner wall of the storage tank, which can prevent the problem of raw material adhesion caused by the storage tank not being cleaned for a long time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a partial structural schematic diagram of an automated foaming production line according to the present invention.

[0016] Figure 2 This is a partial structural diagram of the main body of the sponge foaming line in an automated foaming production line according to the present invention.

[0017] Figure 3 This is a partial structural diagram of the cleaning mechanism in an automated foaming production line according to the present invention.

[0018] Figure 4 This is a schematic diagram of the structure of a filter element in an automated foaming production line according to the present invention.

[0019] In the diagram, 100-sponge foaming line main body, 101-storage tank, 102-cleaning mechanism, 103-conveying pipe, 104-suction pump one, 105-telescopic pipe, 106-filter box, 107-vibration spring, 108-receiving hopper, 109-foaming conduit, 110-suction pump two;

[0020] 200-Filter element, 201-Mounting base, 202-Threaded hole, 203-Filter plate;

[0021] 102a - Electric telescopic rod, 102b - Cleaning ring seat, 102c - Cleaning bristles. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 4 This utility model provides a technical solution: an automated foaming production line, including: a sponge foaming line body 100, a cleaning mechanism 102 and a filter element 200. The left end of the sponge foaming line body 100 is provided with a storage tank 101 for temporary storage of raw materials.

[0024] The storage tank 101 is provided with a cleaning mechanism 102 for cleaning the inner wall of the storage tank 101 at the upper inner side, and a guide pipe 103 for guiding the raw materials is provided on the right side of the storage tank 101.

[0025] A filter box 106 for filtering impurities from the conveyed raw material is provided below the right end of the guide pipe 103, and a filter element 200 for filtration is provided inside the filter box 106.

[0026] A suction pump 104 is provided on the outer side of the upper right end of the guide pipe 103, and a telescopic pipe 105 for telescopic adjustment is provided in the middle of the lower right end of the guide pipe 103. The length of the telescopic pipe 105 can be adjusted, which facilitates the disassembly and assembly of the filter element 200.

[0027] The filter element 200 is provided with a mounting base 201 for convenient installation at the upper end. The mounting base 201 and the filter box 106 are provided with threaded holes 202 at the four corners of the upper surface for mounting bolts to fix the filter element 200.

[0028] The lower surface of the mounting base 201 is in contact with the upper surface of the filter box 106 and is connected and fixed by screwing bolts into the threaded hole 202. The filter element 200 has a filter plate 203 at the lower end. The filter element 200 and the filter box 106 can be connected and fixed by screwing bolts into the threaded hole 202, which facilitates the disassembly, cleaning and replacement of the filter element 200.

[0029] Vibrating plates are provided at the lower left and right ends of the filter box 106. Vibrating springs 107 are provided on the lower front and rear sides of the vibrating plates. A micro vibrator is provided on the front side of the filter box 106. A receiving hopper 108 is provided at the bottom of the filter box 106.

[0030] Below the receiving hopper 108 is a foaming conduit 109 for guiding the filtered raw material. A suction pump 2 110 is provided on the outside of the foaming conduit 109. The suction pump 2 110 can be used to guide the filtered raw material received by the receiving hopper 108 through the foaming conduit 109 to the next process for foaming and molding.

[0031] Please see Figures 1-2 and Figure 4As the first embodiment of this utility model: First, the user embeds the filter element 200 into the inside of the filter box 106, and makes the lower surface of the mounting base 201 fit against the upper surface of the filter box 106. The filter element 200 and the filter box 106 are connected and fixed by screwing the bolt into the threaded hole 202. The raw material is sucked out from the storage tank 101 by the suction pump 104 and introduced into the filter box 106 through the guide pipe 103. Next, the user starts the micro vibrator to drive the filter box 106 to vibrate on the vibration spring 107, which can improve the filtration effect of the raw material. Then, the suction pump 110 is used to receive the filtered raw material in the receiving hopper 108 and guide it through the foaming conduit 109 to the next process for foaming and molding, thereby achieving the effect of filtering the raw material and improving the quality of the sponge.

[0032] The upper end of the cleaning mechanism 102 is provided with an electric telescopic rod 102a for moving the cleaning ring seat 102b up and down. The cleaning ring seat 102b is located below the electric telescopic rod 102a. The outer side of the cleaning ring seat 102b is provided with cleaning bristles 102c. Activating the electric telescopic rod 102a can move the cleaning ring seat 102b up and down, so that the cleaning bristles 102c can clean the inner wall of the storage tank 101, which can prevent the storage tank 101 from being uncleaned for a long time and causing raw materials to adhere.

[0033] Please see Figures 1-3 As a second embodiment of this utility model: Based on the first embodiment described above, the upper end of the cleaning mechanism 102 is provided with an electric telescopic rod 102a for driving the cleaning ring seat 102b to move up and down. The cleaning ring seat 102b is provided below the electric telescopic rod 102a. The outer side of the cleaning ring seat 102b is provided with cleaning bristles 102c. When the user starts the electric telescopic rod 102a, it can drive the cleaning ring seat 102b to move up and down, so that the cleaning bristles 102c clean the inner wall of the storage tank 101. By regularly performing cleaning operations in the above manner, the problem of raw material adhesion caused by long-term uncleanliness of the storage tank 101 can be prevented.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated foaming production line, comprising: The sponge foaming line body (100), cleaning mechanism (102) and filter element (200) are characterized in that: the left end of the internal components of the sponge foaming line body (100) is provided with a storage tank (101) for temporary storage of raw materials. The storage tank (101) is provided with a cleaning mechanism (102) for cleaning the inner wall of the storage tank (101) at the upper inner side, and a guide pipe (103) for guiding the raw materials is provided on the right side of the storage tank (101). The guide tube (103) is provided with a filter box (106) for filtering impurities from the guided raw material below the right end. The filter box (106) is provided with a filter element (200) for filtration inside.

2. The automated foaming production line as described in claim 1, characterized in that: A suction pump (104) is provided on the outer side of the upper right end of the guide pipe (103), and a telescopic pipe (105) for telescopic adjustment is provided at the middle position of the lower right end of the guide pipe (103).

3. The automated foaming production line as described in claim 2, characterized in that: The filter element (200) is provided with a mounting base (201) for convenient installation at the upper end. The mounting base (201) and the filter box (106) are provided with threaded holes (202) at the four corners of the upper surface for fixing the filter element (200) with mounting bolts.

4. The automated foaming production line as described in claim 3, characterized in that: The lower surface of the mounting base (201) is in contact with the upper surface of the filter box (106) and is connected and fixed by bolts screwed into the inner side of the threaded hole (202). The filter element (200) has a filter plate (203) at its lower end.

5. An automated foaming production line as described in claim 4, characterized in that: The filter box (106) is equipped with vibrating plates at both lower left and right ends, and vibrating springs (107) are provided on the lower front and rear sides of the vibrating plates. A micro vibrator is provided on the front side of the filter box (106), and a receiving hopper (108) is provided below the filter box (106).

6. An automated foaming production line as described in claim 5, characterized in that: Below the receiving hopper (108) is a foaming conduit (109) for guiding the filtered raw material, and outside the foaming conduit (109) is a suction pump (110).

7. An automated foaming production line as described in claim 1, characterized in that: The cleaning mechanism (102) is provided with an electric telescopic rod (102a) at the upper end for driving the cleaning ring seat (102b) to move up and down. The cleaning ring seat (102b) is provided below the electric telescopic rod (102a), and the outer side of the cleaning ring seat (102b) is provided with cleaning bristles (102c).

Images