Industrial robot assisted roll handling apparatus

By using industrial robots to assist in fabric roll handling equipment, and utilizing camera recognition and clamping modules, the problems of low efficiency, high cost, and safety risks associated with manual handling in the textile industry have been solved, achieving efficient and stable fabric roll handling.

CN224336595UActive Publication Date: 2026-06-09NINGBO SHENZHOU KNITTING

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO SHENZHOU KNITTING
Filing Date
2025-05-26
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In the textile industry, the handling of greige fabric rolls is highly dependent on manual labor, resulting in high labor costs, worker fatigue, low production efficiency and potential safety risks, as well as large errors in human identification.

Method used

Industrial robot-assisted fabric roll handling equipment is used, which utilizes industrial robots, cameras, and clamping modules. The camera identifies the position of the fabric roll, and the clamping module grabs and moves the fabric roll, reducing manual intervention.

Benefits of technology

It reduced labor costs, improved production efficiency, reduced errors, and ensured safety and stability.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224336595U_ABST
    Figure CN224336595U_ABST
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Abstract

The utility model discloses an industrial robot auxiliary cloth roll carrying equipment, include: industrial robot, mounting bracket, camera and fixture module, the upper end of mounting bracket with industrial robot is connected, the lower extreme of mounting bracket is provided with a plurality of fixture module, a plurality of fixture module is linear arrangement, camera is located in the middle part of one side of mounting bracket. Through the application of the utility model, an industrial robot auxiliary cloth roll carrying equipment is provided, which completes the loading and unloading work of single roll of gray cloth by using the industrial robot, which not only is favorable for reducing the dependence of the process on the number of workers and physical condition, reducing the labor cost, but also can improve the production efficiency through automatic transportation. In addition, the equipment also identifies the position of single roll of gray cloth by using the camera, which is favorable for reducing the error caused by manual identification.
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Description

Technical Field

[0001] This utility model relates to the field of industrial handling equipment technology, and in particular to an industrial robot-assisted cloth roll handling device. Background Technology

[0002] In the textile industry, the handling of greige fabric rolls is a crucial part of the production process. Currently, most greige fabric roll handling still relies heavily on manual labor, requiring full human involvement from loading and unloading to transportation.

[0003] In large-scale textile production, manual handling has several shortcomings. Firstly, loading and unloading a single roll of greige fabric requires a significant amount of manpower. Relying solely on manual labor results in extremely high labor costs. With socio-economic development, the average wage of manual laborers is constantly rising, inevitably increasing the cost of hiring workers for greige fabric roll handling. Secondly, human strength is significantly limited. After prolonged high-intensity work, workers' efficiency is difficult to maintain. As working hours increase, workers easily become fatigued, leading to decreased handling speed, increased error rates, and consequently, reduced production efficiency. Furthermore, manual handling carries potential risks, such as worker injury due to improper operation or damage to the fabric rolls due to improper handling, affecting product quality. Utility Model Content

[0004] In view of this, in order to solve the above problems, the purpose of this utility model is to provide an industrial robot-assisted fabric roll handling device, including: an industrial robot, a mounting frame, a camera and a clamping module. The upper end of the mounting frame is connected to the industrial robot, and the lower end of the mounting frame is provided with a plurality of clamping modules, which are arranged linearly. The camera is located in the middle of one side of the mounting frame.

[0005] In another preferred embodiment, the clamp module includes: a cylinder, a two-finger clamp, a vacuum suction cup, a housing, a wide rack, and a main body connector. The upper end of the main body connector is connected to the lower end of the mounting frame, and the lower end of the main body connector is rotatably connected to the two-finger clamp. The cylinder is mounted on the mounting frame, and the output end of the cylinder passes through the mounting frame and the main body connector and is connected to the wide rack. The vacuum suction cup is connected to the lower end of the wide rack, and the housing is disposed on both sides of the main body connector.

[0006] In another preferred embodiment, the wide rack includes: an angle fixing rod, a wide rack body, and a connector. The angle fixing rod passes through the main body connector. The upper end of the wide rack body is connected to the angle fixing rod. The output end of the cylinder passes through the main body connector and is connected to the upper end of the wide rack body. The lower end of the wide rack body is provided with several connectors.

[0007] In another preferred embodiment, the vacuum suction cup is connected to the wide rack body via the connector.

[0008] In another preferred embodiment, the wide rack body has racks on both sides, the two-finger clamp has a gear at its upper end, the rack meshes with the gear, and the gear is rotatably connected to the main body connector.

[0009] In another preferred embodiment, the number of angle fixing rods is set to two, the two angle fixing rods are arranged in parallel, and the cylinder is disposed between the two angle fixing rods.

[0010] In another preferred embodiment, the connector has a first connecting hole, and the wide rack body has a first threaded hole that is directly opposite to the first connecting hole. A first bolt is provided in the first connecting hole and the first threaded hole, and the wide rack body is connected to the connector through the first bolt.

[0011] In another preferred embodiment, the connector has a second connecting hole, and the vacuum suction cup has a second threaded hole that is directly opposite to the second connecting hole. A second bolt is provided in the second connecting hole and the second threaded hole, and the vacuum suction cup is connected to the connector through the second bolt.

[0012] The present invention, by adopting the above-mentioned technical solution, has the following positive effects compared with the prior art: By applying the present invention, an industrial robot-assisted fabric roll handling device is proposed. By using an industrial robot to complete the loading and unloading of single rolls of raw fabric, it not only helps to reduce the dependence of this process on the number and physical condition of workers and reduce labor costs, but also improves production efficiency through automated transportation. In addition, the device also uses a camera to identify the position of single rolls of raw fabric, which helps to reduce the errors caused by manual identification. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an industrial robot-assisted fabric roll handling device according to the present invention;

[0014] Figure 2 This is an exploded view of a clamping module of an industrial robot-assisted fabric roll handling device according to this utility model.

[0015] In the attached image:

[0016] 1. Industrial robot; 2. Mounting frame; 3. Camera; 4. Fixture module; 41. Cylinder; 42. Main body connector; 43. Two-finger gripper; 44. Wide rack; 45. Vacuum suction cup; 46. Housing; 441. Angle fixing rod; 442. Wide rack body; 443. Connector. Detailed Implementation

[0017] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".

[0020] like Figure 1-2 As shown, a preferred embodiment of an industrial robot-assisted fabric roll handling device is illustrated, comprising: an industrial robot 1, a mounting frame 2, a camera 3, and a clamping module 4. The upper end of the mounting frame 2 is connected to the industrial robot 1, and the lower end of the mounting frame 2 is provided with a plurality of clamping modules 4 arranged linearly. The camera 3 is located in the middle of one side of the mounting frame 2.

[0021] Furthermore, as a preferred embodiment, the industrial robot 1 is existing technology, and therefore will not be described in detail here.

[0022] Furthermore, as a preferred embodiment, camera 3 has the ability to accurately identify the location and color of a single roll of raw fabric at approximately 3 meters above the tray. Furthermore, camera 3 is prior art and will not be described in detail here.

[0023] Furthermore, as a preferred embodiment, the clamp module 4 includes: a cylinder 41, a two-finger clamp 43, a vacuum suction cup 45, a housing 46, a wide rack 44, and a main body connector 42. The upper end of the main body connector 42 is connected to the lower end of the mounting frame 2, and the lower end of the main body connector 42 is rotatably connected to the two-finger clamp 43. The cylinder 41 is mounted on the mounting frame 2, and the output end of the cylinder 41 passes through the mounting frame 2 and the main body connector 42 and is connected to the wide rack 44. The vacuum suction cup 45 is connected to the lower end of the wide rack 44, and the housing 46 is disposed on both sides of the main body connector 42. Furthermore, when it is necessary to grasp the fabric roll, the cylinder 41 extends and drives the wide rack 44 to move downward. The movement of the wide rack 44 will drive the vacuum suction cup 45 to move downward. When the vacuum suction cup 45 moves to the surface of the fabric roll on the fabric tray, the vacuum suction cup 45 is activated so that the vacuum suction cup 45 can adsorb the fabric roll. Then the cylinder 41 retracts and drives the wide rack 44 to move upward, so that the vacuum suction cup 45 can grasp the fabric roll and drive the fabric roll to detach from the fabric tray. Then the industrial robot 1 can move the fabric roll to the designated location. At this time, the cylinder 41 extends and drives the wide rack 44 to move downward, so that the two-finger gripper 43 can release the fabric roll and close the vacuum suction cup 45, so that the fabric roll can be placed at the designated location.

[0024] Furthermore, as a preferred embodiment, the vacuum suction cup 45 has several suction ports for adsorbing the fabric roll.

[0025] Furthermore, as a preferred embodiment, the wide rack 44 includes: an angle fixing rod 441, a wide rack body 442, and a connector 443. The angle fixing rod 441 passes through the main body connector 42. The upper end of the wide rack body 442 is connected to the angle fixing rod 441. The output end of the cylinder 41 passes through the main body connector 42 and is connected to the upper end of the wide rack body 442. A plurality of connectors 443 are provided at the lower end of the wide rack body 442.

[0026] Furthermore, as a preferred embodiment, the vacuum suction cup 45 is connected to the wide rack body 442 via a connector 443.

[0027] Furthermore, in a preferred embodiment, the wide rack body 442 has racks on both sides, and the upper end of the two-finger clamp 43 has a gear. The racks mesh with the gears, and the gears are rotatably connected to the main body connector 42. Furthermore, since the racks on the wide rack body 442 mesh with the gears on the two-finger clamp 43, the two-finger clamp 43 rotates as the wide rack 44 moves. During the process of the cylinder 41 extending and driving the wide rack 44 downwards, the two two-finger clamps 43 rotate in a direction away from each other, and the two two-finger clamps 43 open. At this time, the two two-finger clamps 43 cannot hold the fabric roll. During the process of the cylinder 41 retracting and driving the wide rack 44 upwards, the two two-finger clamps 43 rotate in a direction closer to each other, and the two two-finger clamps 43 retract. At this time, the two two-finger clamps 43 can firmly hold the fabric roll, allowing the fabric roll to be more firmly gripped by the clamp module 4.

[0028] Furthermore, in a preferred embodiment, two angle fixing rods 441 are provided, arranged in parallel, with the cylinder 41 positioned between them. The angle fixing rods 441 further serve to maintain a stable posture for the wide rack body 442 during movement. When the cylinder 41 drives the wide rack body 442 to move up and down, the angle fixing rods 441 restrict the wide rack body 442 to move only in the vertical direction, thereby preventing the wide rack body 442 from shifting or wobbling during movement.

[0029] Furthermore, as a preferred embodiment, the connector 443 has a first connecting hole, and the wide rack body 442 has a first threaded hole that is directly opposite to the first connecting hole. A first bolt is provided in the first connecting hole and the first threaded hole, and the wide rack body 442 is connected to the connector 443 by the first bolt.

[0030] Furthermore, as a preferred embodiment, the connector 443 is provided with a second connecting hole, and the vacuum suction cup 45 is provided with a second threaded hole that is directly opposite to the second connecting hole. A second bolt is provided in the second connecting hole and the second threaded hole, and the vacuum suction cup 45 is connected to the connector 443 by the second bolt.

[0031] The working principle of this utility model is as follows: Industrial robot 1 first moves the mounting frame 2 above the fabric tray. Then, camera 3 scans the ring barcode on the surface of the fabric roll and feeds back the relevant information to industrial robot 1. Industrial robot 1 then determines the position of the fabric roll based on the information fed back by camera 3. After industrial robot 1 controls the clamping module 4 to move to the designated position according to the position of the fabric roll, the clamping module 4 starts to grab the fabric roll. After the grabbing is completed, industrial robot 1 can move the fabric roll to the designated location.

[0032] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An industrial robot-assisted roll handling apparatus, characterized by, include: The system includes an industrial robot, a mounting frame, a camera, and a fixture module. The upper end of the mounting frame is connected to the industrial robot, and the lower end of the mounting frame is provided with a plurality of fixture modules arranged linearly. The camera is located in the middle of one side of the mounting frame.

2. The industrial robot assisted roll handling apparatus according to claim 1, characterized in that, The clamping module includes: a cylinder, a two-finger clamp, a vacuum suction cup, a housing, a wide rack, and a main body connector. The upper end of the main body connector is connected to the lower end of the mounting frame, and the lower end of the main body connector is rotatably connected to the two-finger clamp. The cylinder is mounted on the mounting frame, and the output end of the cylinder passes through the mounting frame and the main body connector and is connected to the wide rack. The vacuum suction cup is connected to the lower end of the wide rack, and the housing is located on both sides of the main body connector.

3. The industrial robot assisted roll handling apparatus according to claim 2, characterized in that, The wide rack includes: an angle fixing rod, a wide rack body, and a connector. The angle fixing rod passes through the main body connector. The upper end of the wide rack body is connected to the angle fixing rod. The output end of the cylinder passes through the main body connector and is connected to the upper end of the wide rack body. Several connectors are provided at the lower end of the wide rack body.

4. The industrial robot assisted roll handling apparatus according to claim 3, characterized in that, The vacuum suction cup is connected to the wide rack body via the connector.

5. The industrial robot assisted roll handling apparatus according to claim 3, characterized in that, The wide rack body has racks on both sides, the two-finger clamp has a gear at the upper end, the rack meshes with the gear, and the gear is rotatably connected to the main body connector.

6. The industrial robot assisted roll handling apparatus according to claim 4, characterized in that, The number of angle fixing rods is set to two, the two angle fixing rods are arranged in parallel, and the cylinder is arranged between the two angle fixing rods.

7. The industrial robot assisted roll handling apparatus according to claim 3, wherein, The connector has a first connecting hole, and the wide rack body has a first threaded hole that is directly opposite to the first connecting hole. A first bolt is installed in the first connecting hole and the first threaded hole, and the wide rack body is connected to the connector through the first bolt.

8. The industrial robot assisted roll handling apparatus according to claim 3, characterized in that, The connector has a second connecting hole, and the vacuum suction cup has a second threaded hole that is directly opposite to the second connecting hole. A second bolt is installed in the second connecting hole and the second threaded hole, and the vacuum suction cup is connected to the connector through the second bolt.