A ramming device for earth backfill

By designing polarization and adjustment components, the automatic adjustment of eccentric force in earthwork backfilling equipment was achieved, solving the compaction problem of plate compactors under different soil conditions and improving soil density and road surface protection.

CN224338210UActive Publication Date: 2026-06-09QINGDAO ELINK GRP INC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO ELINK GRP INC CO LTD
Filing Date
2025-07-02
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing plate compactors cannot automatically adjust their forward speed during compaction operations, resulting in insufficient compaction of soft pavements or over-compaction of hard pavements, which affects the compaction effect and may damage the pavement structure.

Method used

An earthwork backfilling and compaction device was designed, comprising a polarization component and an adjustment component. By adjusting the centrifugal force of the eccentric component, it can achieve full compression of soft areas and light pressure on hard areas. The speed and force of the compaction plate are controlled by the drive component to adapt to different road conditions.

Benefits of technology

It enables automatic adjustment of eccentric force based on road conditions, improving soil density, avoiding insufficient or excessive compaction, protecting the road structure, and improving work efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building construction, concretely is a kind of ramming equipment of earthwork backfill, including installation box, the bottom of installation box is installed and is rammed, the inside rotation of installation box is equipped with polarization subassembly, the top of installation box is equipped with the drive assembly for controlling the rotation of polarization subassembly, polarization subassembly is equipped with the adjusting assembly for adjusting its centrifugal force, the rear side of installation box is fixedly installed with handle;By setting polarization subassembly and adjusting assembly, reached the effect that the centrifugal force of eccentric part can be adjusted in time according to the actual situation of road surface, to soft area, soil particles can be more fully extruded, break the pore structure of soil body, accelerate the air and moisture to be discharged, significantly improve soil body density, avoid the subgrade settlement or road surface cracking caused by compaction deficiency, pass through light pressure to hard area, reduce the compaction frequency per unit area, can prevent the road surface structure layer from being crushed or fatigue crack due to excessive vibration energy.
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Description

Technical Field

[0001] This utility model relates to the field of building construction technology, and in particular to a compaction device for earthwork backfilling. Background Technology

[0002] The use of plate compactors as compaction equipment in earthwork backfilling projects is mainly due to their structural characteristics, working principle and high adaptability to earthwork backfilling scenarios, especially when dealing with narrow spaces, special soil types or delicate operations.

[0003] A mechanical plate compactor for construction engineering, disclosed in Chinese Patent Publication No. CN219157626U, includes a housing and polarizing blocks. The polarizing blocks are installed in a polarizer housing, which is mounted on the bottom plate of the plate compactor. The polarizing blocks generate high-frequency vibrations, causing resonance between the compactor plate and soil particles, disrupting the internal friction between the soil particles and promoting particle rearrangement and compaction. However, based on existing compaction equipment and technologies, conventional plate compactors typically advance at a constant speed during compaction. While this may be effective for uniform soil, it can lead to insufficient compaction cycles on soft surfaces due to the high speed, failing to adequately remove air and moisture from the soil and affecting compaction efficiency. Conversely, on harder surfaces, it can cause over-compaction, increasing energy consumption and potentially damaging the road structure. Furthermore, the inability to automatically adjust the speed requires manual adjustment based on experience, increasing operational complexity and reducing efficiency. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background art, and provide a compaction device for earthwork backfilling.

[0005] The purpose of this utility model is achieved through the following technical solution: a compaction device for earthwork backfilling, including a mounting box, a compaction plate installed at the bottom of the mounting box, a polarization component rotatably provided inside the mounting box, a drive component for controlling the rotation of the polarization component at the top of the mounting box, an adjustment component for adjusting its centrifugal force on the polarization component, and a handle fixedly installed on the rear side of the mounting box.

[0006] Preferably, the polarization component includes a rotating shaft, a fixing seat is fixedly provided on the outer surface of the rotating shaft, a plurality of first pistons are inserted into the interior of the fixing seat, and an eccentric component is fixedly installed at the end of the plurality of first pistons away from the rotating shaft.

[0007] Preferably, the rotating shaft has a main oil chamber inside, and the fixed seat has a secondary oil chamber connected to the main oil chamber at the position of each of the multiple first pistons. Hydraulic oil is provided inside both the main oil chamber and the secondary oil chamber.

[0008] Preferably, the adjusting assembly includes a second piston slidably disposed at one end of the main oil chamber, a lead screw rotatably disposed at one end of the second piston facing the outside of the rotating shaft, a handle fixedly mounted at the end of the lead screw away from the second piston, and a threaded hole adapted to the lead screw being provided at the end of the rotating shaft near the lead screw.

[0009] Preferably, an elastic element is fixedly provided between the end of each of the first pistons away from the eccentric member and the inner wall of the main oil chamber.

[0010] Preferably, the drive assembly includes a drive component fixedly installed on the top of the mounting box, a connecting shaft fixedly installed at the output end of the drive component, a first pulley fixedly installed on the outer surface of the connecting shaft, and a second pulley fixedly installed on the outer surface of the rotating shaft at a position corresponding to the first pulley. The first pulley and the second pulley are connected by a transmission belt.

[0011] Preferably, an isolation cover is fixedly installed on the top of the mounting box corresponding to the position of the connecting shaft, and a first bushing is fixedly installed on both ends of the isolation cover at both ends of the connecting shaft. Both ends of the connecting shaft are connected to the first bushing through bearings. The mounting box has a movable groove corresponding to the position of the transmission belt.

[0012] Preferably, the mounting box is fixedly mounted with a second bushing at each end of the rotating shaft, and both ends of the rotating shaft are connected to the second bushing through bearings.

[0013] Beneficial effects:

[0014] The compaction equipment for this earthwork backfill, by setting up polarization and adjustment components, can adjust the centrifugal force of the eccentric component in a timely manner according to the actual road conditions. In soft areas, it can more fully compress soil particles, break the soil pore structure, accelerate the discharge of air and moisture, significantly improve soil density, and avoid roadbed settlement or pavement cracking caused by insufficient compaction. In hard areas, it can pass through light compaction, reduce the number of compaction times per unit area, and prevent the pavement structure layer from being crushed or fatigue cracks caused by excessive vibration energy, thus protecting the original pavement strength. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a first-person structural diagram of the overall solidification device of this utility model;

[0017] Figure 2 This is a second-view structural diagram of the overall solidification device of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the drive component of this utility model;

[0019] Figure 4 This is a first-view structural schematic diagram of the eccentric component of this utility model when the centrifugal force decreases.

[0020] Figure 5 This is a structural schematic diagram from a second perspective showing the reduction of centrifugal force in the eccentric component of this utility model.

[0021] Figure 6 This is a first-view structural schematic diagram of the eccentric component of this utility model when the centrifugal force increases;

[0022] Figure 7 This is a structural schematic diagram from a second perspective when the centrifugal force of the eccentric component of this utility model increases.

[0023] In the diagram: 1. Mounting box; 2. Compactor plate; 3. Polarization component; 301. Rotating shaft; 3011. Main oil chamber; 302. Fixing seat; 3021. Secondary oil chamber; 303. First piston; 3031. Elastic element; 304. Eccentric element; 4. Drive component; 401. Drive element; 402. Connecting shaft; 403. First pulley; 404. Second pulley; 405. Transmission belt; 5. Adjustment component; 501. Second piston; 502. Lead screw; 503. Turning handle; 6. Grip; 7. Isolation cover; 8. First bushing; 9. Second bushing. Detailed Implementation

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Additional aspects and advantages of this invention will be further set forth in the description which follows in conjunction with the accompanying drawings, and in part will be obvious from the description or may be learned by practice of the invention.

[0026] like Figures 1 to 7 As shown, a compaction device for earthwork backfilling includes a mounting box 1, a compaction plate 2 installed at the bottom of the mounting box 1, a polarization component 3 rotatably installed inside the mounting box 1, a drive component 4 for controlling the rotation of the polarization component 3 on the top of the mounting box 1, an adjustment component 5 for adjusting its centrifugal force on the polarization component 3, and a handle 6 fixedly installed on the rear side of the mounting box 1.

[0027] like Figures 2 to 7 As shown, the polarization component 3 includes a rotating shaft 301. A fixing seat 302 is fixedly provided on the outer surface of the rotating shaft 301. Multiple first pistons 303 are inserted into the fixing seat 302. An eccentric part 304 is fixedly installed at the end of the multiple first pistons 303 away from the rotating shaft 301. A second bushing 9 is fixedly installed on both ends of the mounting box 1 corresponding to the two ends of the rotating shaft 301. Both ends of the rotating shaft 301 are connected to the second bushing 9 through bearings. By using the second bushing 9 and bearings, the friction force when the rotating shaft 301 rotates can be reduced, and the stability of the rotating shaft 301 when rotating can be improved. A main oil chamber 3011 is opened inside the rotating shaft 301. A secondary oil chamber 3021 connected to the main oil chamber 3011 is opened on the fixing seat 302 at the position of the multiple first pistons 303. Hydraulic oil is provided inside both the main oil chamber 3011 and the secondary oil chamber 3021.

[0028] like Figures 2 to 7As shown, the adjusting assembly 5 includes a second piston 501 slidably disposed at one end of the main oil chamber 3011. A lead screw 502 is rotatably mounted on the end of the second piston 501 facing the outside of the rotating shaft 301. A handle 503 is fixedly mounted on the end of the lead screw 502 away from the second piston 501. A threaded hole adapted to the lead screw 502 is opened on the end of the rotating shaft 301 near the lead screw 502. Elastic elements 3031 are fixedly mounted between the ends of multiple first pistons 303 away from the eccentric member 304 and the inner wall of the main oil chamber 3011. By rotating the lead screw 502 with the handle 503, the second piston 501 slides into the main oil chamber 3011, allowing the oil inside the main oil chamber 3011 to enter the auxiliary oil chamber 3021. Then, the auxiliary oil chamber... The oil pressure inside 3021 gradually increases. When the oil pressure is greater than the elastic force of the elastic element 3031, the first piston 303 will cause the eccentric element 304 to move away from the rotating shaft 301. At this time, the centrifugal force of the eccentric element 304 will also increase. By rotating the screw 502 in the opposite direction through the throttle 503, the second piston 501 will slide outward from the main oil chamber 3011, and the space inside the main oil chamber 3011 will increase. Then the oil pressure inside the auxiliary oil chamber 3021 gradually decreases. When the oil pressure is less than the elastic force of the elastic element 3031, the elastic element 3031 will cause the first piston 303 and the eccentric element 304 to move towards the rotating shaft 301. At this time, the centrifugal force of the eccentric element 304 will also decrease.

[0029] like Figures 1 to 3 As shown, the drive assembly 4 includes a drive component 401 fixedly mounted on the top of the mounting box 1 (the drive component 401 in this application can be a motor; this is only an example and does not impose any limitations on it). A connecting shaft 402 is fixedly mounted on the output end of the drive component 401. A first pulley 403 is fixedly mounted on the outer surface of the connecting shaft 402. A second pulley 404 is fixedly mounted on the outer surface of the rotating shaft 301 at a position corresponding to the first pulley 403. The first pulley 403 and the second pulley 404 are connected by a transmission belt 405. An isolation cover 7 is fixedly mounted on the top of the mounting box 1 at a position corresponding to the connecting shaft 402. The isolation cover 7 is located on the connecting shaft 402. Both ends are fixedly installed with first bushings 8. Both ends of the connecting shaft 402 are connected to the first bushings 8 through bearings. The mounting box 1 has a movable groove at the position corresponding to the transmission belt 405. By using the first bushings 8 and bearings, the friction force when the connecting shaft 402 rotates can be reduced, and the stability of the connecting shaft 402 when rotating can be improved. The connecting shaft 402 is controlled to rotate by the driving component 401. Then the connecting shaft 402 drives the first pulley 403 to rotate. After that, the first pulley 403 controls the second pulley 404 to rotate through the transmission belt 405. At this time, the second pulley 404 can drive the polarization component 3 to work, so that the tamping plate 2 can perform tamping work.

[0030] The work process is as follows:

[0031] S1: As Figures 2 to 7As shown, during adjustment, the screw 502 is rotated by the throttle 503, causing the second piston 501 to slide into the main oil chamber 3011, allowing the oil inside the main oil chamber 3011 to enter the auxiliary oil chamber 3021. Then, the oil pressure inside the auxiliary oil chamber 3021 gradually increases. When the oil pressure is greater than the elastic force of the elastic element 3031, the first piston 303 will cause the eccentric element 304 to move away from the rotating shaft 301. At this time, the centrifugal force of the eccentric element 304 will also increase.

[0032] S2: As Figures 2 to 7 As shown, by rotating the screw 502 in the opposite direction by the throttle 503, the second piston 501 slides outward from the main oil chamber 3011, the space inside the main oil chamber 3011 increases, and then the oil pressure inside the auxiliary oil chamber 3021 gradually decreases. When the oil pressure is less than the elastic force of the elastic element 3031, the elastic element 3031 will cause the first piston 303 and the eccentric element 304 to move towards the direction of the rotating shaft 301. At this time, the centrifugal force of the eccentric element 304 will also decrease.

[0033] S3: As Figures 2 to 5 As shown, after adjustment, the connecting shaft 402 is rotated by the drive component 401, and then the connecting shaft 402 drives the first pulley 403 to rotate. After that, the first pulley 403 controls the second pulley 404 to rotate through the transmission belt 405. At this time, the second pulley 404 can drive the polarization component 3 to work, so that the compaction plate 2 can perform compaction work.

[0034] S4: When the equipment encounters a soft road surface, the centrifugal force of the eccentric part 304 is increased by adjusting the component 5, and the compaction force of the compaction plate 2 will also increase accordingly. The rotation speed of the drive component 401 will decrease accordingly, and the travel speed of the equipment will also slow down. This allows for more thorough compression of soil particles, breaking the soil pore structure, accelerating the discharge of air and moisture, significantly improving soil density, and avoiding roadbed settlement or road surface cracking caused by insufficient compaction.

[0035] S5: When the equipment is operating on a harder road surface, the centrifugal force of the eccentric part 304 is reduced by adjusting component 5, and the compaction force of the compaction plate 2 is also reduced. The rotation speed of the drive component 401 is increased accordingly, and the travel speed of the equipment is also increased. This reduces the number of compaction times per unit area, prevents the road structure layer from being "crushed" or fatigue cracks from being generated due to excessive vibration energy, and protects the original road strength.

[0036] S6: In summary, when working on uneven foundations (such as uneven backfill soil), parameters can be adjusted in real time to strengthen compaction of soft areas and lightly compact hard areas, avoiding the problem of "insufficient compaction in soft areas and excessive compaction in hard areas" that occurs with traditional fixed parameter settings. It is especially suitable for projects with high requirements for the protection of the original road surface, such as urban road reconstruction.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A compaction device for earthwork backfilling, characterized in that: The device includes a mounting box (1), a tamping plate (2) is installed at the bottom of the mounting box (1), a polarization component (3) is provided inside the mounting box (1) for rotation, a drive component (4) for controlling the rotation of the polarization component (3) is provided at the top of the mounting box (1), an adjustment component (5) for adjusting its centrifugal force is provided on the polarization component (3), and a handle (6) is fixedly installed on the rear side of the mounting box (1).

2. The earthwork backfilling compaction equipment according to claim 1, characterized in that: The polarization component (3) includes a rotating shaft (301), and a fixing seat (302) is fixedly provided on the outer surface of the rotating shaft (301). A plurality of first pistons (303) are inserted into the interior of the fixing seat (302), and an eccentric component (304) is fixedly installed at one end of the plurality of first pistons (303) away from the rotating shaft (301).

3. The earthwork backfilling compaction equipment according to claim 2, characterized in that: The rotating shaft (301) has a main oil chamber (3011) inside. The fixed seat (302) has a secondary oil chamber (3021) connected to the main oil chamber (3011) at the position corresponding to the multiple first pistons (303). Hydraulic oil is provided inside both the main oil chamber (3011) and the secondary oil chamber (3021).

4. The earthwork backfilling compaction equipment according to claim 3, characterized in that: The adjustment assembly (5) includes a second piston (501) slidably disposed at one end of the main oil chamber (3011). The second piston (501) is rotatably provided with a lead screw (502) at one end facing the outside of the rotating shaft (301). A throttle (503) is fixedly installed at one end of the lead screw (502) away from the second piston (501). A threaded hole adapted to the lead screw (502) is opened at one end of the rotating shaft (301) near the lead screw (502).

5. The earthwork backfilling compaction equipment according to claim 3, characterized in that: An elastic element (3031) is fixedly provided between the end of each of the first pistons (303) away from the eccentric member (304) and the inner wall of the main oil chamber (3011).

6. The earthwork backfilling compaction equipment according to claim 2, characterized in that: The drive assembly (4) includes a drive component (401) fixedly installed on the top of the mounting box (1). A connecting shaft (402) is fixedly installed at the output end of the drive component (401). A first pulley (403) is fixedly installed on the outer surface of the connecting shaft (402). A second pulley (404) is fixedly installed on the outer surface of the rotating shaft (301) at the position corresponding to the first pulley (403). The first pulley (403) and the second pulley (404) are connected by a transmission belt (405).

7. The earthwork backfilling compaction equipment according to claim 6, characterized in that: An isolation cover (7) is fixedly installed on the top of the mounting box (1) at the position corresponding to the connecting shaft (402). The isolation cover (7) is fixedly installed at both ends of the connecting shaft (402) with first bushings (8). Both ends of the connecting shaft (402) are connected to the first bushings (8) through bearings. The mounting box (1) is provided with a movable groove at the position corresponding to the transmission belt (405).

8. The earthwork backfilling compaction equipment according to claim 2, characterized in that: The mounting box (1) is fixedly installed with a second bushing (9) at both ends of the rotating shaft (301), and both ends of the rotating shaft (301) are connected to the second bushing (9) through bearings.