A high viscosity fluid cooler

Abstract

The utility model discloses a kind of high viscosity fluid coolers, including cooling tank body, the inside of cooling tank body is close to upper end position and is fixedly installed with upper tube plate, the inside of cooling tank body is close to lower end position and is fixedly installed with lower tube plate, the lower surface of upper tube plate is fixedly installed with baffling mechanism, heat exchange structure is fixedly connected between the upper tube plate and lower tube plate, and upper and lower ends of heat exchange structure respectively penetrate upper tube plate and lower tube plate, the surface of cooling tank body is close to the position of upper tube plate and is fixedly connected with water inlet joint, the surface of cooling tank body is close to the position of lower tube plate and is fixedly connected with water outlet joint.The high viscosity fluid cooler of the utility model, the heat exchange structure being set, high viscosity fluid can be mixed evenly when flowing through heat exchange pipe, break laminar state, reduce heat exchange pipe inner diameter temperature difference, effectively improve the heat transfer performance of high viscosity fluid.

Description

Technical Field

[0001] This utility model relates to the field of high-efficiency and energy-saving technology of shell and tube heat exchangers, and in particular to a high-viscosity fluid cooler. Background Technology

[0002] With the increasing demands for carbon neutrality, advanced energy utilization, and the development of new materials and processes, there are more and more opportunities to process high-viscosity fluids. However, research on the flow and heat transfer of high-viscosity fluids is relatively weak, making the enhancement of their heat transfer performance, especially their cooling, a key focus. High-viscosity fluids are highly sensitive to temperature; when heated, their viscosity decreases, increasing fluidity and resulting in better heat transfer. Conversely, when cooled, their viscosity increases, leading to laminar flow and less ideal heat transfer. Therefore, we propose a high-viscosity fluid cooler. Utility Model Content

[0003] The main objective of this invention is to provide a high-viscosity fluid cooler that can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A high-viscosity fluid cooler includes a cooling tank. An upper tube sheet is fixedly installed inside the cooling tank near its upper end, and a lower tube sheet is fixedly installed inside the cooling tank near its lower end. A baffle mechanism is fixedly installed on the lower surface of the upper tube sheet. A heat exchange structure is fixedly connected between the upper and lower tube sheets, with the upper and lower ends of the heat exchange structure penetrating the upper and lower tube sheets respectively. A water inlet is fixedly connected to the surface of the cooling tank near the upper tube sheet, and a water outlet is fixedly connected to the surface of the cooling tank near the lower tube sheet. A material inlet is connected to the upper end of the cooling tank, and a material outlet is connected to the lower end of the cooling tank.

[0006] Preferably, the flow deflector mechanism includes long hangers, short hangers, a flow deflector center plate, and flow deflector side plates. There are three long hangers, which are evenly arranged and installed on the lower surface of the upper tube sheet. Short hangers are fixedly installed on both sides of the three long hangers on the lower surface of the upper tube sheet. The flow deflector center plate is fixedly installed on the surface of the three long hangers. The flow deflector side plates are fixedly installed on the surface of the short hangers and the long hangers near the short hangers.

[0007] Preferably, multiple baffle plates and baffle side plates are provided, and they are installed inside the cooling tank by alternating long and short hangers.

[0008] Preferably, the heat exchange structure includes a heat exchange tube, an expansion tube, a contraction tube, and an inner insert. An expansion tube is fixedly installed at both the upper and lower ends of the heat exchange tube, and a contraction tube is fixedly connected to the other end of each expansion tube. An inner insert is embedded inside the heat exchange tube.

[0009] Preferably, the two shrink tubes are respectively recessed into the preset holes of the upper tube sheet and the lower tube sheet, and the other ends of the two shrink tubes are respectively sealed to the upper tube sheet and the lower tube sheet by inward welding.

[0010] Preferably, there are two heat exchange structures, which connect the upper part of the upper tube sheet and the lower part of the lower tube sheet.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] In this invention, the high-viscosity fluid cooler, through its heat exchange structure, can uniformly mix the high-viscosity fluid as it flows through the heat exchange tube, breaking the laminar flow state, reducing the radial temperature difference inside the heat exchange tube, and effectively improving the heat transfer performance of the high-viscosity fluid. Attached Figure Description

[0013] Figure 1 This is a cross-sectional view of the overall structure of a high-viscosity fluid cooler according to this utility model;

[0014] Figure 2 This is a partial cross-sectional view of the heat exchange structure and upper tube sheet of a high-viscosity fluid cooler according to this utility model.

[0015] Figure 3 This is an enlarged view of the internal components of a high-viscosity fluid cooler according to this utility model;

[0016] Figure 4 This is a diagram showing the installation of the baffle plate in a high-viscosity fluid cooler according to this utility model.

[0017] Figure 5 This is a diagram showing the installation of the baffle side plate of a high-viscosity fluid cooler according to this utility model.

[0018] In the diagram: 1. Cooling tank; 2. Upper tube sheet; 3. Baffle mechanism; 301. Long hanger; 302. Short hanger; 303. Baffle middle plate; 304. Baffle side plate; 4. Heat exchange structure; 401. Heat exchange tube; 402. Expansion tube; 403. Contraction tube; 404. Internal insert; 5. Water inlet connector; 6. Water outlet connector; 7. Material inlet; 8. Material outlet; 9. Lower tube sheet. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] like Figure 1-5 As shown, a high-viscosity fluid cooler includes a cooling tank 1. An upper tube sheet 2 is fixedly installed inside the cooling tank 1 near the upper end, and a lower tube sheet 9 is fixedly installed inside the cooling tank 1 near the lower end. A baffle mechanism 3 is fixedly installed on the lower surface of the upper tube sheet 2. A heat exchange structure 4 is fixedly connected between the upper tube sheet 2 and the lower tube sheet 9, and the upper and lower ends of the heat exchange structure 4 pass through the upper tube sheet 2 and the lower tube sheet 9, respectively. A water inlet connector 5 is fixedly connected to the surface of the cooling tank 1 near the upper tube sheet 2, and a water outlet connector 6 is fixedly connected to the surface of the cooling tank 1 near the lower tube sheet 9. A material inlet 7 is connected to the upper end of the cooling tank 1, and a material outlet 8 is connected to the lower end of the cooling tank 1.

[0021] The flow deflector mechanism 3 includes long hangers 301, short hangers 302, a flow deflector center plate 303, and a flow deflector side plate 304. Three long hangers 301 are evenly arranged and installed on the lower surface of the upper tube sheet 2. Short hangers 302 are fixedly installed on both sides of the three long hangers 301 on the lower surface of the upper tube sheet 2. The flow deflector center plate 303 is fixedly installed on the surface of the three long hangers 301. The surfaces of the short hangers 302 and the long hangers 301 closest to the short hangers 302 are fixedly installed... The cooling tank 1 is equipped with baffle side plates 304; multiple baffle middle plates 303 and baffle side plates 304 are provided and are installed inside the cooling tank 1 by alternating long hangers 301 and short hangers 302; the heat exchange structure 4 includes heat exchange tubes 401, expansion tubes 402, contraction tubes 403 and internal inserts 404. Expansion tubes 402 are fixedly installed at the upper and lower ends of the heat exchange tubes 401, and contraction tubes 403 are fixedly connected to the other ends of the expansion tubes 402. The internal component 01 is embedded with an inner insert 404, which is at least 10 meters long and has no splicing welds. The gap between the inner insert and the inner wall of the heat exchange tube is less than 0.1 mm. The surface of the inner insert is polished to achieve a nanometer-level smoothness. The two shrink tubes 403 are respectively recessed into the preset holes of the upper tube sheet 2 and the lower tube sheet 9 at their ends. The other ends of the two shrink tubes 403 are respectively sealed to the upper tube sheet 2 and the lower tube sheet 9 by internal shrink welding. The ends of the upper and lower shrink tubes 403 are respectively flush welded to the upper tube sheet 2 and the lower tube sheet 9 to ensure that the end face of the heat exchange tube is flush with the upper tube sheet 2 and the lower tube sheet 9, and to ensure that no residual liquid accumulates between the upper tube sheet 2 and the shrink tubes 403. The ends of the shrink tubes 403 are ground smooth after welding to the upper surface of the upper tube sheet 2 and the lower surface of the lower tube sheet 9. There are two heat exchange structures 4, which connect the upper part of the upper tube sheet 2 and the lower part of the lower tube sheet 9.

[0022] It should be noted that this utility model is a high-viscosity fluid cooler. In use, the cooling material enters the heat exchanger from the material inlet 7, passes through the upper tube sheet 2 and enters the heat exchange tube 401 of the heat exchange structure 4. Under the action of the inner insert 404, the flow direction of the cooling material is continuously changed, breaking the laminar flow state, and finally flows out from the material outlet 8. During this period, the cooling water inlet connector 5 enters the cooling tank 1 and is deflected by the baffle side plate 304 and the baffle middle plate 303. The material exchanges heat with the coolant through the heat exchange tube 401. Under the action of the inner insert 404, the radial temperature difference inside the heat exchange tube is reduced, and the cross-sectional temperature difference inside the heat exchange tube is within 1℃. Compared with the bare tube, the heat transfer coefficient is more than doubled.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high viscosity fluid cooler characterized by: The utility model provides a cooling tank, which comprises a cooling tank body (1), an upper tube plate (2) fixedly installed at an upper end position of the inside of the cooling tank body (1), a lower tube plate (9) fixedly installed at a lower end position of the inside of the cooling tank body (1), a baffle mechanism (3) fixedly installed on the lower surface of the upper tube plate (2), a heat exchange structure (4) fixedly connected between the upper tube plate (2) and the lower tube plate (9), wherein the upper end and the lower end of the heat exchange structure (4) penetrate through the upper tube plate (2) and the lower tube plate (9) respectively, a water inlet joint (5) fixedly connected to the surface of the cooling tank body (1) near the upper tube plate (2), a water outlet joint (6) fixedly connected to the surface of the cooling tank body (1) near the lower tube plate (9), a material inlet (7) connected to the upper end of the cooling tank body (1), a material outlet (8) connected to the lower end of the cooling tank body (1), and the heat exchange structure (4) comprising heat exchange pipes (401), expansion pipes (402), contraction pipes (403) and inner inserts (404), wherein the upper end and the lower end of the heat exchange pipe (401) are fixedly installed with the expansion pipe (402), the other end of the expansion pipe (402) is fixedly connected with the contraction pipe (403), and the inner part of the heat exchange pipe (401) is embedded with the inner insert (404).

2. A high viscosity fluid cooler according to claim 1, wherein: The baffle mechanism (3) comprises long suspender rods (301), short suspender rods (302), baffle middle plates (303) and baffle side plates (304), the long suspender rods (301) are provided in three and are uniformly arranged on the lower surface of the upper tube plate (2), the short suspender rods (302) are fixedly installed on the lower surface of the upper tube plate (2) on both sides of the three long suspender rods (301), the baffle middle plates (303) are fixedly installed on the surfaces of the three long suspender rods (301), and the baffle side plates (304) are fixedly installed on the surfaces of the short suspender rods (302) and the long suspender rods (301) near the short suspender rods (302).

3. A high viscosity fluid cooler according to claim 2, wherein: The baffle middle plates (303) and the baffle side plates (304) are provided in multiple and are alternately arranged in the inside of the cooling tank body (1) through the long suspender rods (301) and the short suspender rods (302).

4. A high viscosity fluid cooler according to claim 3, wherein: The other end of the contraction pipe (403) is inlaid into the preset hole of the upper tube plate (2) and the lower tube plate (9) respectively, and the other end of the contraction pipe (403) is sealedly connected with the upper tube plate (2) and the lower tube plate (9) through inlaid welding respectively.

5. A high viscosity fluid cooler according to claim 4, wherein: The heat exchange structure (4) is provided in two, and the heat exchange structure (4) connects the upper side of the upper tube plate (2) and the lower side of the lower tube plate (9).

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