Flexible stamping device for safe door plate

Abstract

The utility model discloses a safe door plate flexible stamping device, including base, the surface fixed with lower mould of base, the upper end fixed of base is equipped with the top plate, the bottom of top plate is connected with the stamping plate through two stamping cylinders, the safe door plate flexible stamping device of the utility model, through the heating of the stamping die and the electric heating plate of the stamping groove in upper and lower mould, the plasticity and ductility of safe door plate are promoted to reduce the tearing risk, simultaneously, the spring is connected between stamping cylinder and stamping plate, and the flexible stamping is realized through the spring, prevents the tearing of door plate material caused by stamping too violent. In addition, when stamping, through the cooperative action of the back baffle of limiting mechanism, clamping pneumatic cylinder and abutting mechanism, the door plate can be positioned quickly and stably. After stamping is completed, the lifting mechanism drives the belt conveyor mechanism to lift and automatically send the door plate, and manual unloading is not needed, and the use is convenient and efficient.

Description

Technical Field

[0001] This utility model relates to the field of safe door panel processing technology, specifically to a flexible stamping device for safe door panels. Background Technology

[0002] Stamping devices are frequently used in the processing of door panels. These devices can stamp specific shapes or patterns onto the door panels. Existing door panel stamping devices include a door panel stamping device as described in Chinese Utility Model Patent No. CN218873546U, which includes: an operating table, a stamping assembly, and a material discharge mechanism; a lower stamping die is provided on the operating table; the stamping assembly is located above the operating table, and includes an upper stamping die, which is located directly above the lower stamping die.

[0003] However, existing safe doors are typically manufactured using metal materials with a certain strength and hardness, which limits their ductility and toughness. When the door is stamped, significant stress concentration occurs in localized areas. Once these localized stresses exceed the material's inherent limits, the door will tear, severely impacting product quality and production efficiency.

[0004] In view of this, it is necessary to develop a new type of safe door panel stamping device to solve the problem of easy tearing of door panels in the existing technology and improve the production quality and efficiency of safe door panels. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of the existing technology by providing a flexible stamping device for safe doors to solve the above-mentioned problems.

[0006] This utility model provides the following technical solution: a flexible stamping device for a safe door panel, including a base, a lower mold fixed on the surface of the base, a top plate fixed on the upper end of the base, a stamping plate connected to the bottom of the top plate by two stamping cylinders, an upper mold fixed on the lower surface of the stamping plate, a spring connected between the stamping cylinders and the stamping plate, and an electric heating plate installed inside both the upper mold and the lower mold;

[0007] The base is provided with a limiting mechanism for limiting the safe door panel on the surface of the lower mold. The limiting mechanism includes a clamping mechanism symmetrically arranged on both sides of the lower mold for limiting the safe door panel from the side, a rear baffle fixed to the rear end of the lower mold for limiting the safe door panel from the rear end, and a pressing mechanism movably installed on the surface of the base for limiting the safe door panel from the front end.

[0008] The clamping mechanism includes a rotating shaft rotatably mounted on the base, a clamping rod fixed to the side of the rotating shaft, and a drive mechanism fixed on the base for driving the rotating shaft to rotate. When the rotating shaft rotates, it clamps against the front end of the safe door panel through the clamping rod.

[0009] Preferably, a guide column is fixed to the surface of the base, the top plate is fixed to the base through the guide column, and the stamping plate is slidably connected to the guide column.

[0010] Preferably, the clamping mechanism includes a clamping cylinder fixed on the base, and a clamping plate is fixed to the telescopic end of the clamping cylinder.

[0011] Preferably, the upper end of the stamping plate is fixed with a guide tube, the lower end of the stamping cylinder is movably disposed in the guide tube, and the spring is connected between the guide tube and the lower end of the stamping cylinder.

[0012] Preferably, the upper end of the base is provided with a groove, the upper end of the groove passes through the lower mold, and a belt conveyor mechanism is installed in the groove through a lifting mechanism. The lifting mechanism is used to drive the belt conveyor mechanism to move upward and lift the safe door panel. When the belt conveyor mechanism rolls, it sends the safe door panel out from the front end of the base.

[0013] Preferably, the lifting mechanism is a telescopic cylinder.

[0014] Preferably, the driving mechanism is an electric motor.

[0015] Compared with existing technologies, the advantages of this utility model are as follows: The flexible stamping device for safe doors of this utility model improves the plasticity and ductility of the safe door panel by installing heating plates in the stamping dies and stamping grooves of the upper and lower molds, thereby reducing the risk of tearing. Simultaneously, a spring connects the stamping cylinder and the stamping plate, enabling flexible stamping and preventing excessive stamping from tearing the door panel material. Furthermore, during stamping, the back baffle, clamping cylinder, and pressing mechanism of the limiting mechanism work together to quickly and stably limit the door panel. After stamping, the lifting mechanism drives the belt conveyor to lift and automatically deliver the door panel, eliminating the need for manual unloading and making it convenient and efficient to use. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a side view sectional structural diagram of the present invention.

[0018] Figure 3 This is a frontal cross-sectional view of the present invention.

[0019] Figure 4 This is a schematic diagram of the safe door panel structure.

[0020] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Guide column; 2. Stamping plate; 3. Clamping cylinder; 4. Clamping plate; 5. Base; 6. Clamping mechanism; 7. Clamping rod; 8. Rotating shaft; 9. Drive mechanism; 10. Top plate; 11. Stamping cylinder; 12. Safe door panel; 13. Stamping die head; 14. Lifting mechanism; 15. Groove; 16. Heating plate; 17. Lower die; 18. Rear baffle; 19. Guide rod; 20. Upper die; 21. Spring; 22. Belt conveyor mechanism. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5This utility model discloses a flexible stamping device for a safe door panel, comprising a base 5, a lower mold 17 fixed to the surface of the base 5, a stamping groove embedded in the surface of the lower mold 17, a top plate 10 fixed to the upper end of the base 5, and a stamping plate 2 connected to the bottom of the top plate 10 via two stamping cylinders 11. Specifically, the upper end of the stamping cylinder 11 is fixed to the top plate 10, and the lower end of the stamping cylinder 11 is connected to the stamping plate 2 to drive the stamping plate 2 to move up and down. An upper mold 20 is fixed to the lower surface of the stamping plate 2, and a stamping die head 13 corresponding to the stamping groove is provided on the lower surface of the upper mold 20. In use, the safe door panel 12 is placed between the upper mold 20 and the lower mold 17, and the stamping plate 2 is moved downward by the stamping cylinders 11, so that a specific shape or texture is stamped on the safe door panel 12 by the stamping die head 13 and the stamping groove. Furthermore, to prevent the safe door panel 12 from tearing during stamping, a spring 21 is connected between the stamping cylinder 11 and the stamping plate 2. Additionally, heating plates 16 are installed inside both the upper mold 20 and the lower mold 17. The spring 21 enables flexible stamping, allowing the safe door panel 12 to undergo a slow deformation process during stamping. This results in a more uniform stress distribution inside the safe door panel 12, preventing excessive stamping from causing tearing. The heating plates 16 are specifically positioned at the stamping groove and the stamping die 13 to heat these components. The preferred heating temperature is 310-330℃, with 320℃ being the most preferred. 320℃ is chosen as the heating temperature because at this temperature, the safe door panel 12 exhibits better plasticity and ductility, which is beneficial for stamping.

[0024] Furthermore, to facilitate quick positioning of the safe door panel 12, the base 5 is equipped with a positioning mechanism for positioning the safe door panel 12 on the surface of the lower mold 17. The positioning mechanism includes clamping mechanisms symmetrically arranged on both sides of the lower mold 17 for side positioning of the safe door panel 12, a rear baffle 18 fixed to the rear end of the lower mold 17 for rear-end positioning of the safe door panel 12, and a pressing mechanism 13 movably installed on the surface of the base 5 for front-end positioning of the safe door panel 12. The height of the rear baffle 18 is greater than that of the lower mold 17. When placing the safe door panel 12, the rear baffle 18 can quickly position the rear end of the safe door panel 12. Then, the clamping mechanism clamps it from both sides to achieve side positioning of the safe door panel 12. Finally, the pressing mechanism 13 presses against the front end of the safe door panel 12 to position the safe door panel 12 on the surface of the lower mold 17, which is convenient and quick.

[0025] In one embodiment of this application, such as Figure 1As shown, the clamping mechanism 6 includes a rotating shaft 8 rotatably mounted on the base 5, a clamping rod 7 fixed to the side of the rotating shaft 8, and a drive mechanism 9 fixed on the base 5 for driving the rotating shaft 8 to rotate. When the rotating shaft 8 rotates, it clamps the front end of the safe door panel 12 through the clamping rod 7, thereby facilitating the clamping and limiting of the safe door panel 12.

[0026] The surface of the base 5 is fixed with a guide column 1, the top plate 10 is fixed to the base 5 through the guide column 1, and the stamping plate 2 is slidably connected to the guide column 1. The movement of the stamping plate 2 is guided by the setting of the guide column 1.

[0027] like Figure 1 and Figure 3 As shown, the clamping mechanism includes a clamping cylinder 3 fixed on the base 5. The clamping cylinder 3 is symmetrically arranged on both sides of the surface of the base 5, and the extension end of the clamping cylinder 3 is fixed with a clamping plate 4. Before the safe door panel 12 is placed in, the two clamping plates 4 are far apart from each other to facilitate the quick placement of the safe door panel 12. After the safe door panel 12 is placed in, the clamping cylinder 3 extends to drive the two clamping plates 4 to move closer to each other. The safe door panel 12 is quickly centered and limited by clamping the two clamping plates 4.

[0028] like Figure 3 As shown, in one embodiment of this application, a guide tube 19 is fixed to the upper end of the stamping plate 2, and the lower end of the stamping cylinder 11 is movably disposed in the guide tube 19. The spring 21 is connected between the guide tube 19 and the lower end of the stamping cylinder 11. The guide tube 19 is provided to guide the sliding between the stamping cylinder 11 and the stamping plate 2 on the one hand, and to limit the axial movement of the spring 21 on the other hand.

[0029] To facilitate the removal of the safe door panel 12 from between the upper mold 20 and the lower mold 17 after stamping, a groove 15 is provided at the upper end of the base 5. The upper end of the groove 15 passes through the lower mold 17, and a belt conveyor mechanism 22 is installed in the groove 15 through a lifting mechanism 14. The lifting mechanism 14 is used to drive the belt conveyor mechanism 22 to move upward and lift the safe door panel 12. When the belt conveyor mechanism 22 rolls, it sends the safe door panel 12 out from the front end of the base 5. The belt conveyor mechanism 22 is a conventional structure and will not be described in detail here. During the stamping process, the belt conveyor mechanism 22 is hidden in the groove 15. After stamping, the drive mechanism 9 drives the rotating shaft 8 to rotate in the opposite direction, so that the clamping rod 7 rotates to the upper surface of the base 5. Then, the lifting mechanism 14 drives the belt conveyor mechanism 22 to move upward. When the belt conveyor mechanism 22 moves upward, it lifts the safe door panel 12 from the surface of the lower mold 17. Then, the belt of the belt conveyor mechanism 22 rolls and sends the safe door panel 12 out through the front end of the base 5, which is convenient to use.

[0030] In one embodiment of this application, the lifting mechanism 14 is a telescopic cylinder.

[0031] In one embodiment of this application, the drive mechanism 9 is an electric motor.

[0032] In summary, this utility model aims to provide a flexible stamping device for safe doors. By installing heating plates 16 in the stamping die 13 of the upper mold 20 and the stamping groove of the lower mold 17, the heating plates 16 heat the stamping die 13 and the stamping groove, allowing the safe door 12 to achieve good plasticity and ductility before stamping, reducing the risk of tearing. Simultaneously, a spring 21 connects the stamping cylinder 11 and the stamping plate 2, enabling flexible stamping and preventing excessive stamping that could cause tearing of the door panel. Furthermore, during the stamping process, the rear baffle 18 of the limiting mechanism initially limits the safe door 12 from the rear end. Symmetrically arranged clamping cylinders 3 drive clamping plates 4 to clamp the safe door 12 from the side, achieving lateral limiting. The motor in the pressing mechanism 6 drives the rotating shaft 8 to rotate, causing the pressing rod 7 to press against the safe door 12 from the front end, achieving rapid and stable limiting of the safe door 12. Finally, when the stamping is completed, the drive mechanism 9 drives the rotating shaft 8 to rotate in the opposite direction, so that the clamping rod 7 rotates to the surface of the base 5, releasing the restriction on the front end of the safe door panel 12. Then, the lifting mechanism 14 drives the belt conveyor mechanism 22 to move upward, lifting the safe door panel 12 from the surface of the lower mold 17. The safe door panel 12 can be automatically sent out from the front end of the base 5 by the rolling of the belt of the belt conveyor mechanism 22. No manual operation is required for unloading, which is convenient to use.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flexible stamping device for a safe door panel, comprising a base (5), a lower mold (17) fixed on the surface of the base (5), a top plate (10) fixed on the upper end of the base (5), a stamping plate (2) connected to the bottom of the top plate (10) via two stamping cylinders (11), and an upper mold (20) fixed on the lower surface of the stamping plate (2), characterized in that: A spring (21) is connected between the stamping cylinder (11) and the stamping plate (2), and an electric heating plate (16) is installed inside the upper mold (20) and the lower mold (17). The base (5) is provided with a limiting mechanism for limiting the safe door panel (12) on the surface of the lower mold (17). The limiting mechanism includes a clamping mechanism symmetrically arranged on both sides of the lower mold (17) for limiting the safe door panel (12) from the side, a rear baffle (18) fixed to the rear end of the lower mold (17) for limiting the safe door panel (12) from the rear end, and a pressing mechanism (6) movably installed on the surface of the base (5) for limiting the safe door panel (12) from the front end. The clamping mechanism (6) includes a rotating shaft (8) rotatably mounted on the base (5), a clamping rod (7) fixed to the side of the rotating shaft (8), and a driving mechanism (9) fixed on the base (5) for driving the rotating shaft (8) to rotate. When the rotating shaft (8) rotates, it clamps the front end of the safe door panel (12) through the clamping rod (7).

2. The flexible stamping device for a safe door panel as described in claim 1, characterized in that: The base (5) is fixed with a guide column (1), the top plate (10) is fixed to the base (5) through the guide column (1), and the stamping plate (2) is slidably connected to the guide column (1).

3. The flexible stamping device for a safe door panel as described in claim 1, characterized in that: The clamping mechanism includes a clamping cylinder (3) fixed on the base (5), and a clamping plate (4) is fixed to the telescopic end of the clamping cylinder (3).

4. The flexible stamping device for a safe door panel as described in claim 1, characterized in that: The upper end of the stamping plate (2) is fixed with a guide tube (19), the lower end of the stamping cylinder (11) is movably disposed in the guide tube (19), and the spring (21) is connected between the guide tube (19) and the lower end of the stamping cylinder (11).

5. The flexible stamping device for a safe door panel as described in claim 1, characterized in that: The upper end of the base (5) is provided with a groove (15), the upper end of the groove (15) passes through the lower mold (17), and a belt conveyor mechanism (22) is installed in the groove (15) through a lifting mechanism (14). The lifting mechanism (14) is used to drive the belt conveyor mechanism (22) to move upward and lift the safe door panel (12). When the belt conveyor mechanism (22) rolls, it sends the safe door panel (12) out from the front end of the base (5).

6. The flexible stamping device for a safe door panel as described in claim 5, characterized in that: The lifting mechanism (14) is a telescopic cylinder.

7. The flexible stamping device for a safe door panel as described in claim 1, characterized in that: The drive mechanism (9) is an electric motor.

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