Composite device of waterproof roof light fireproof insulation board

Abstract

The application relates to a production equipment of a roof insulation board, in particular to a composite device of a waterproof roof light fireproof insulation board. The composite device comprises a first conveying line for conveying a first board coated with glue, a positioning mechanism for positioning the first board, a clamping mechanism for buckling a second board to the first board to form a composite board, a pressing mechanism for pressing the composite board, and a pushing mechanism for feeding the composite board into the pressing mechanism. The composite device of the waterproof roof light fireproof insulation board can replace the manual board composite process, so that the production efficiency is improved.

Description

Technical Field

[0001] This application relates to equipment for manufacturing roof insulation boards, and more particularly to a composite device for waterproof roof lightweight fireproof insulation boards. Background Technology

[0002] One related technology involves a lightweight fireproof and heat-insulating waterproof roofing board. This board uses graphite polystyrene board as the insulation material, and a layer of Class A thermosetting composite polystyrene foam is laminated onto the graphite polystyrene board for fire resistance. The lamination process involves applying adhesive to the graphite polystyrene board, placing the Class A thermosetting composite polystyrene foam board on top, and then pressing the two boards together to ensure uniform adhesion. This lamination process is inefficient and labor-intensive if done manually. Summary of the Invention

[0003] In view of this, this application provides a composite device for waterproof roofing lightweight fireproof insulation boards, which can replace the manual board composite process, thereby improving production efficiency.

[0004] To achieve the above objectives, this application employs the following technical solution:

[0005] A composite device for a waterproof roofing lightweight fireproof and heat-insulating board is characterized by comprising: a first conveyor line for conveying a first board coated with adhesive, a positioning mechanism for positioning the first board, a clamping mechanism for pressing a second board onto the first board to form a composite board, a pressing mechanism for extruding the composite board, and a pushing mechanism for feeding the composite board into the pressing mechanism.

[0006] The composite device for a waterproof roof lightweight fireproof insulation board described in this application involves conveying a first board with an adhesive coating on its upper surface via a first conveyor line. A positioning mechanism positions the first board, facilitating the clamping mechanism to press a second board onto the first board. A pressing mechanism then applies pressure to ensure uniform bonding between the two boards. This method replaces manual labor and improves production efficiency.

[0007] The first conveyor line can be a conveyor belt or conveyor roller, etc.

[0008] In some embodiments, the first conveyor line is used to move the first plate forward. The positioning mechanism includes a first positioning component disposed on the left and right sides of the first conveyor line and a second positioning component disposed on the left and right sides of the first conveyor line. The first positioning component includes a first positioning seat, a first positioning cylinder mounted on the first positioning seat, and an L-shaped positioning plate connected to the first positioning cylinder. The first positioning cylinder is used to drive the L-shaped positioning plate to extend and retract left and right. When extended, the L-shaped positioning plate can hold the front side of the first plate. The second positioning component includes a second positioning seat, a second positioning cylinder mounted on the second positioning seat, and a push plate connected to the second positioning cylinder and located on the opposite side of the L-shaped positioning plate. The second positioning cylinder is used to drive the push plate to extend and retract left and right. When extended, the push plate can push the left and right sides of the first plate against the L-shaped positioning plate for positioning. The L-shaped positioning plate can block the first plate when extended, and the push of the push plate can ensure that the first plate is in a preset position, facilitating the subsequent clamping mechanism to clamp the second plate.

[0009] In some embodiments, a stacking area for stacking a second plate is provided on the left and right sides of the first conveyor line, and the clamping mechanism includes a suction cup structure for adsorbing the second plate and a robotic arm connected to the suction cup structure for moving the second plate in the stacking area onto the first plate.

[0010] In some embodiments, the pressing mechanism is located on the left and right sides of the conveying end of the first conveyor line, and a side baffle assembly is provided on the front side of the end of the first conveyor line to restrict the composite board from continuing to move forward. The pushing mechanism is located on the left and right sides of the conveying end of the first conveyor line to push the composite board on the first conveyor line into the pressing mechanism.

[0011] In some embodiments, the pushing mechanism includes a pushing base, a pushing cylinder mounted on the pushing base, and a pushing plate disposed on the telescopic rod of the pushing cylinder. The pushing cylinder is used to drive the pushing plate to move left and right. When the pushing plate extends, it pushes the composite plate on the outside of the pressing mechanism into the pressing mechanism and pushes the composite plate in the pressing mechanism out.

[0012] In some embodiments, the side baffle assembly includes a front plate fixedly mounted on a first conveyor line, a baffle located behind the front plate, a first guide rod fixedly mounted on the front plate and extending rearward, a sleeve fixedly mounted on the baffle and sleeved with the first guide rod, a nut fixedly mounted on the front plate, a screw threaded into the nut, a kit fixedly mounted on the baffle and sleeved on one end of the screw, a crank handle fixedly mounted on the other end of the screw, and a screw threadedly connected to the kit and pressing against the screw. Unscrewing the screw and rotating the screw allows adjustment of the baffle's position relative to the front plate, and finally, tightening the screw locks the assembly, providing good flexibility.

[0013] In some embodiments, the pressing mechanism includes a pressing frame, a platform fixedly disposed in the pressing frame for placing the composite board, a pressing plate disposed above the platform, a lifting cylinder mounted on the pressing frame for driving the pressing plate to move up and down, and two sets of side pressing mechanisms disposed on the left and right sides of the platform for clamping the composite board.

[0014] In some embodiments, the side-pressing mechanism includes side-pressing plates and side-pressing cylinders mounted on the lower press frame for driving the side-pressing plates to extend and retract back and forth. The two side-pressing plates, when extended, are used to position the composite material back and forth.

[0015] As can be seen from the above technical solution, this application has at least the following advantages and positive effects:

[0016] This application discloses a composite device for a waterproof roof lightweight fireproof insulation board. A first board with an adhesive coating on its upper surface is conveyed by a first conveyor line. A positioning mechanism positions the first board so that a clamping mechanism can press a second board onto the first board. A pressing mechanism then squeezes the second board to ensure uniform bonding between the two boards. This method can replace manual labor and improve production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of this application;

[0018] Figure 2 This is a schematic diagram of the positioning mechanism in the embodiments of this application;

[0019] Figure 3 This is a diagram showing the usage status of the positioning mechanism in the embodiments of this application;

[0020] Figure 4 This is a schematic diagram of the clamping mechanism in the embodiments of this application;

[0021] Figure 5 This is a schematic diagram of the pushing mechanism and the pressing mechanism in the embodiments of this application;

[0022] Figure 6 This is a schematic diagram of the side guard assembly in an embodiment of this application;

[0023] Figure 7 This is a schematic diagram of the pressing mechanism in an embodiment of this application.

[0024] Labeling Explanation: 1. First conveyor line; 2. Positioning mechanism; 21. First positioning component; 211. First positioning seat; 212. First positioning cylinder; 213. L-shaped positioning plate; 22. Second positioning component; 221. Second positioning seat; 222. Second positioning cylinder; 223. Push plate; 3. Clamping mechanism; 31. Suction cup structure; 32. Robotic arm; 4. Pressing mechanism; 41. Pressing frame; 42. Platform; 43. Pressing plate; 44. 45. Lifting cylinder; 45. Side pressure mechanism; 451. Side pressure plate; 452. Side pressure cylinder; 5. Pushing mechanism; 51. Pushing base; 52. Pushing cylinder; 53. Pushing plate; 6. Side baffle assembly; 61. Front plate; 62. Baffle; 63. First guide rod; 64. Sleeve; 65. Screw; 66. Kit; 67. Handle; 68. Screw; 69. Nut; 7. First plate; 8. Second plate; 9. Composite plate; 10. Stacking area. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this application clearer, the application will be described in further detail below with reference to the accompanying drawings. The terminology used in the embodiments section of this application is only for explaining specific embodiments and is not intended to limit the application.

[0026] See Figures 1 to 7 This application provides a composite device for a waterproof roof lightweight fireproof insulation board, including a first conveyor line 1 for conveying a first board 7 coated with adhesive, a positioning mechanism 2 for positioning the first board 7, a clamping mechanism 3 for pressing a second board 8 onto the first board 7 to form a composite board 9, a pressing mechanism 4 for pressing the composite board 9, and a pushing mechanism 5 for feeding the composite board 9 into the pressing mechanism 4.

[0027] This composite device for a waterproof roofing lightweight fireproof insulation board involves conveying a first board 7 with adhesive applied to its upper surface via a first conveyor line 1. A positioning mechanism 2 positions the first board 7, facilitating the clamping mechanism 3 to press a second board 8 onto the first board 7. The pressing mechanism 4 then applies pressure to ensure uniform bonding between the two boards, thus replacing manual labor and improving production efficiency.

[0028] The first conveyor line 1 can be a conveyor belt or conveyor roller, etc.

[0029] The first conveyor line 1 is used to drive the first plate 7 to move forward. The positioning mechanism 2 includes a first positioning component 21 disposed on the left and right sides of the first conveyor line 1 and a second positioning component 22 disposed on the left and right sides of the first conveyor line 1. The first positioning component 21 includes a first positioning seat 211, a first positioning cylinder 212 mounted on the first positioning seat 211, and an L-shaped positioning plate 213 connected to the first positioning cylinder 212. The first positioning cylinder 212 is used to drive the L-shaped positioning plate 213 to move left and right. When the L-shaped positioning plate 213 extends, it can lock the front side of the first plate 7. The second positioning component 22 includes a second positioning seat 221, a second positioning cylinder 222 mounted on the second positioning seat 221, and a push plate 223 connected to the second positioning cylinder 222 and located on the opposite side of the L-shaped positioning plate 213. The second positioning cylinder 222 is used to drive the push plate 223 to move left and right. When the push plate 223 extends, it can push the left and right sides of the first plate 7 to the L-shaped positioning plate 213 for positioning. When the L-shaped positioning plate 213 extends, it can block the first plate 7, and the push plate 223 can ensure that the first plate 7 is in a preset position, which is convenient for the subsequent clamping mechanism 3 to clamp the second plate 8.

[0030] A stacking area 10 for stacking the second plate 8 is provided on the left and right sides of the first conveyor line 1. The clamping mechanism 3 includes a suction cup structure 31 for adsorbing the second plate 8 and a robotic arm 32 connected to the suction cup structure 31 for moving the second plate 8 in the stacking area 10 onto the first plate 7.

[0031] The pressing mechanism 4 is located on the left and right sides of the conveying end of the first conveying line 1. A side baffle assembly 6 is provided on the front side of the end of the first conveying line 1 to restrict the composite plate 9 from moving forward. The pushing mechanism 5 is located on the left and right sides of the conveying end of the first conveying line 1 and is used to push the composite plate 9 on the first conveying line 1 into the pressing mechanism 4.

[0032] The pushing mechanism 5 includes a pushing base 51, a pushing cylinder 52 mounted on the pushing base 51, and a pushing plate 53 mounted on the telescopic rod of the pushing cylinder 52. The pushing cylinder 52 is used to drive the pushing plate 53 to move left and right. When the pushing plate 53 extends, it pushes the composite plate 9 on the outside of the pressing mechanism 4 into the pressing mechanism 4 and pushes the composite plate 9 in the pressing mechanism 4 out.

[0033] The side baffle assembly 6 includes a front plate 61 fixedly mounted on the first conveyor line 1, a baffle 62 located behind the front plate 61, a first guide rod 63 fixedly mounted on the front plate 61 and extending rearward, a sleeve 64 fixedly mounted on the baffle 62 and sleeved with the first guide rod 63, a nut 69 fixedly mounted on the front plate 61, a screw 65 threadedly connected to the nut 69, a kit 66 fixedly mounted on the baffle 62 and sleeved on one end of the screw 65, a crank handle 67 fixedly mounted on the other end of the screw 65, and a screw 68 threadedly connected to the kit 66 and pressing against the screw 65. Unscrewing the screw 68 and rotating the screw 65 can adjust the front-rear position of the baffle 62 relative to the front plate 61, and finally locking it by tightening the screw 68. This side baffle assembly 6 offers good flexibility.

[0034] The pressing mechanism 4 includes a pressing frame 41, a platform 42 fixedly installed in the pressing frame 41 for placing the composite plate 9, a pressing plate 43 installed above the platform 42, a lifting cylinder 44 installed on the pressing frame 41 for driving the pressing plate 43 to move up and down, and two sets of side pressing mechanisms 45 installed on the left and right sides of the platform 42 for clamping the composite plate 9.

[0035] Each of the side pressing mechanisms 45 includes a side pressing plate 451 and a side pressing cylinder 452 mounted on the lower pressing frame 41 for driving the side pressing plate 451 to extend and retract back and forth. When extended, the two side pressing plates 451 are used to position the composite board 9 material back and forth.

[0036] The following is a brief description of the working process and usage of the composite device of a waterproof roofing lightweight fireproof insulation board according to the above embodiments:

[0037] The first board 7 is a graphite polystyrene board, which is conveyed forward on the first conveyor line 1. The first positioning cylinder 212 drives the L-shaped positioning plate 213 to extend and block the first board 7. The second positioning cylinder 222 drives the push plate 223 to extend from the opposite side and push the first positioning plate against the L-shaped positioning plate 213. The robot arm 32 grabs the second board 8 (Grade A thermosetting composite polystyrene foam board) and moves it to place it above the first board 7 to form a composite board 9. At this time, the L-shaped positioning plate 213 retracts and the composite board 9 continues to move forward and touches the side blocking assembly 6. The push cylinder 52 drives the push plate 53 to extend and push the composite board into the platform 42 of the pressing mechanism 4. The two side pressing plates 451 reciprocate twice to position the composite board 9. Then, the pressing plate 43 is lowered and pressed against the upper surface of the composite board 9 by the lifting cylinder 44, so that the composite board 9 is bonded more evenly and firmly.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of this application, and are not intended to limit them; although the embodiments of this application have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A composite device for a waterproof roofing lightweight fireproof insulation board, characterized in that: It includes a first conveyor line (1) for conveying a first sheet (7) coated with adhesive, a positioning mechanism (2) for positioning the first sheet (7), a clamping mechanism (3) for pressing a second sheet (8) onto the first sheet (7) to form a composite board (9), a pressing mechanism (4) for pressing the composite board (9), and a pushing mechanism (5) for feeding the composite board (9) into the pressing mechanism (4).

2. The composite device for a waterproof roofing lightweight fireproof insulation board according to claim 1, characterized in that: The first conveyor line (1) is used to drive the first plate (7) to move forward. The positioning mechanism (2) includes a first positioning component (21) set on the left and right sides of the first conveyor line (1) and a second positioning component (22) set on the left and right sides of the first conveyor line (1). The first positioning component (21) includes a first positioning seat (211), a first positioning cylinder (212) installed on the first positioning seat (211), and an L-shaped positioning plate (213) connected to the first positioning cylinder (212). The first positioning cylinder (212) is used to drive the L-shaped positioning plate (213) to move left and right. When the L-shaped positioning plate (213) is extended, it can lock the front side of the first plate (7). The second positioning component (22) includes a second positioning seat (221), a second positioning cylinder (222) mounted on the second positioning seat (221), and a push plate (223) connected to the second positioning cylinder (222) and located on the opposite side of the L-shaped positioning plate (213). The second positioning cylinder (222) is used to drive the push plate (223) to extend and retract left and right. When the push plate (223) extends, it can push the left and right sides of the first plate (7) to the L-shaped positioning plate (213) for positioning.

3. The composite device for a waterproof roofing lightweight fireproof insulation board according to claim 1, characterized in that: A stacking area (10) for stacking the second plate (8) is provided on the left and right sides of the first conveyor line (1). The clamping mechanism (3) includes a suction cup structure (31) for adsorbing the second plate (8) and a robot arm (32) connected to the suction cup structure (31) for moving the second plate (8) in the stacking area (10) onto the first plate (7).

4. The composite device for a waterproof roof lightweight fireproof insulation board according to claim 1, characterized in that: The pressing mechanism (4) is located on the left and right sides of the end of the first conveying line (1). A side baffle assembly (6) is provided on the front side of the end of the first conveying line (1) to restrict the composite plate (9) from moving forward. The pushing mechanism (5) is located on the left and right sides of the end of the first conveying line (1) to push the composite plate (9) on the first conveying line (1) into the pressing mechanism (4).

5. The composite device for a waterproof roofing lightweight fireproof insulation board according to claim 4, characterized in that: The pushing mechanism (5) includes a pushing base (51), a pushing cylinder (52) mounted on the pushing base (51), and a pushing plate (53) set on the telescopic rod of the pushing cylinder (52). The pushing cylinder (52) is used to drive the pushing plate (53) to move left and right. When the pushing plate (53) extends, it pushes the composite plate (9) on the outside of the pressing mechanism (4) into the pressing mechanism (4) and pushes the composite plate (9) in the pressing mechanism (4) out.

6. The composite device for a waterproof roof lightweight fireproof insulation board according to claim 4, characterized in that: The side baffle assembly (6) includes a front plate (61) fixedly mounted on the first conveyor line (1), a baffle (62) located behind the front plate (61), a first guide rod (63) fixedly mounted on the front plate (61) and extending rearward, a sleeve (64) fixedly mounted on the baffle (62) and sleeved with the first guide rod (63), a nut (69) fixedly mounted on the front plate (61), a screw (65) threadedly connected to the nut (69), a kit (66) fixedly mounted on the baffle (62) and sleeved on one end of the screw (65), a crank handle (67) fixedly mounted on the other end of the screw (65), and a screw (68) threadedly connected to the kit (66) and pressing against the screw (65).

7. The composite device for a waterproof roof lightweight fireproof insulation board according to claim 1, characterized in that: The pressing mechanism (4) includes a pressing frame (41), a platform (42) fixedly installed in the pressing frame (41) for placing the composite plate (9), a pressing plate (43) installed above the platform (42), a lifting cylinder (44) installed on the pressing frame (41) for driving the pressing plate (43) to move up and down, and two sets of side pressing mechanisms (45) installed on the left and right sides of the platform (42) for clamping the composite plate (9).

8. The composite device for a waterproof roofing lightweight fireproof insulation board according to claim 7, characterized in that: Each of the side pressure mechanisms (45) includes a side pressure plate (451) and a side pressure cylinder (452) mounted on the lower press frame (41) for driving the side pressure plate (451) to move back and forth.

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