Slurry dispersion structure of a high tower melt granulator

By designing an alternating stator and rotor structure in the high-tower melting granulator, combined with an impeller to drive the slurry, the problem of blockage by large insoluble particles was solved, achieving efficient production and ensuring the quality of the finished product.

CN224358378UActive Publication Date: 2026-06-16JIANGSU JINLI CHEM MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU JINLI CHEM MACHINERY
Filing Date
2025-06-30
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing spiral granulation nozzles for high-tower compound fertilizers are prone to clogging when processing large-sized insoluble materials, affecting nozzle balance and finished product quality. Cleaning also requires machine shutdown and disassembly, impacting processing efficiency.

Method used

Design a slurry dispersion structure, including a mounting plate, a rotating shaft, a stator, and a rotor. The stator and rotor are staggered, and the discharge port gradually decreases from the inside to the outside. Combined with the impeller pushing the slurry, large insoluble particles are ground and mixed during rotation, avoiding blockage.

🎯Benefits of technology

It effectively prevents the accumulation of large particles, ensures the quality of finished products and processing efficiency, avoids frequent cleaning, and improves production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment discloses a slurry dispersion structure of high tower melt granulator, including mounting plate and pivot, the mounting plate is installation structure, be connected with the material cylinder and a plurality of stator on the mounting plate, the lateral wall of material cylinder is equipped with a plurality of discharge holes, the pivot links with outside power source, be connected with a plurality of rotors on the pivot, a plurality of stator and rotor are set up mutually staggered, the stator and rotor all are equipped with a plurality of discharge ports, this device has solved the problem that big granule insoluble matter is easy to jam and accumulate in the material cylinder, through the interaction of stator and rotor grinding and dispersing big granule, avoided jam and material accumulation, guaranteed the finished product quality and improved processing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of chemical equipment technology, and more specifically, it relates to a slurry dispersion structure for a high-tower melting granulator. Background Technology

[0002] In the compound fertilizer production process, tower nozzle granulation technology is currently a more common granulation technology. The molten slurry is sent to the top of the granulation tower and enters the granulation nozzle. Under the rotation of the nozzle, the raw material is sprayed out through the small holes of the nozzle to form droplets. As the droplets fall, they meet the air flowing upwards and gradually cool and crystallize into granules.

[0003] Chinese invention patent application number 202210459370.6 discloses a spiral granulation nozzle and granulator for high-tower compound fertilizer. It sets the spray cup to a spiral blade shape, replacing the traditional orifice structure to prevent the orifice from being blocked. However, large-sized insoluble matter cannot be discharged and will accumulate in the spray cup. The insoluble matter rotates with the spray cup, affecting the balance of the spray cup, which eventually leads to deformation and even adhesion of the sprayed slurry. Cleaning the spray cup requires stopping the machine for disassembly, which affects the processing efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a slurry dispersion structure for a high-tower melt granulator that takes into account both processing efficiency and finished product quality.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A slurry dispersion structure for a high-tower melting granulator includes an mounting plate and a rotating shaft. The mounting plate is an installation structure, and a material cylinder and several stators are connected to the mounting plate. Several discharge holes are opened on the side wall of the material cylinder. The rotating shaft is connected to an external power source, and several rotors are connected to the rotating shaft. Several stators and rotors are arranged alternately, and several discharge ports are opened on both the stators and rotors.

[0007] The present invention is further configured such that: both the stator and the rotor are annular, a plurality of the stators and a plurality of rotors are arranged coaxially, the stator is in contact with the adjacent rotor, the bottom of the rotating shaft is connected to a base plate, and the rotor is fixed on the base plate.

[0008] The present invention is further configured such that: the inner stator has the smallest inner diameter and the outer rotor has the largest inner diameter; the discharge port on the inner stator is the inner material port and the discharge port on the outer rotor is the outer material port; the discharge port diameter between the inner and outer material ports gradually decreases; and the diameter of the outer material port is not greater than the diameter of the discharge port.

[0009] The present invention is further configured such that: an impeller is provided on the rotating shaft, and the impeller can push the slurry toward the stator.

[0010] The present invention is further configured such that: an impeller II is fixed on the base plate, the inner side of the impeller II is fixed on the outer rotor, and the outer side of the impeller II is in contact with the inner wall of the barrel.

[0011] The advantages of this utility model are:

[0012] Several rotors are mounted on the rotating shaft, and several stators are mounted on the mounting plate. The stators and rotors are interleaved and nested together. Several discharge ports are opened on both the stators and rotors. The diameter of the discharge ports gradually decreases from the inside to the outside. When the rotating shaft rotates, the stators and rotors rotate synchronously with each other. Large particles of insoluble matter in the slurry are ground up and mixed into the slurry as they pass through. Finally, they are discharged through the material cylinder. This avoids clogging and prevents the accumulation of large particles. Frequent disassembly and cleaning are not required, which ensures the quality of the finished product and the processing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of one embodiment of the present invention;

[0014] Figure 2 For along Figure 1 The cross-sectional view along line AA is shown below;

[0015] Figure 3 For along Figure 1 The BB line cross-section shown;

[0016] Figure 4 This is a schematic diagram of the rotor structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the stator structure of this utility model;

[0018] In the diagram: 1. Mounting plate; 2. Material cylinder; 3. Stator; 4. Rotating shaft; 41. Base plate; 5. Impeller 1; 6. Rotor; 7. Impeller 2; 8. Discharge port. Detailed Implementation

[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0020] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art described in this application.

[0021] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0022] Please see Figure 1-5 The present invention provides the following technical solution:

[0023] A slurry dispersion structure for a high-tower melting granulator includes a mounting plate 1 and a rotating shaft 4. The mounting plate 1 is a mounting structure, and a material cylinder 2 and several stators 3 are connected to the mounting plate 1. Several discharge holes are opened on the side wall of the material cylinder 2. The rotating shaft 4 is connected to an external power source, and several rotors 6 are connected to the rotating shaft 4. Several stators 3 and rotors 6 are arranged alternately, and several discharge ports 8 are opened on both stators 3 and rotors 6.

[0024] Both the stator 3 and the rotor 6 are annular, and several stators 3 and several rotors 6 are arranged coaxially. The stator 3 is in contact with the adjacent rotor 6. The bottom of the rotating shaft 4 is connected to the base plate 41, and the rotor 6 is fixed on the base plate 41.

[0025] The inner stator 3 has the smallest inner diameter, and the outer rotor 6 has the largest inner diameter. The discharge port 8 on the inner stator 3 is the inner material port, and the discharge port 8 on the outer rotor 6 is the outer material port. The diameter of the discharge port 8 between the inner and outer material ports gradually decreases, and the diameter of the outer material port is not greater than the diameter of the discharge port.

[0026] When large insoluble particles pass through stator 3 and rotor 6 with the slurry, they are ground and dispersed at outlet 8 until they reach the outermost layer. At this point, the particle diameter is smaller than the diameter of the outlet hole, so they can be sprayed out with the slurry, avoiding blockage and material accumulation.

[0027] Impeller 1 5 is installed on the rotating shaft 4. Impeller 1 5 can push the slurry towards the stator 3. Impeller 2 7 is fixed on the base plate 41. The inner side of impeller 2 7 is fixed on the outer rotor 6. The outer side of impeller 2 7 is in contact with the inner wall of the material cylinder 2. Both impeller 1 5 and impeller 2 7 can push the slurry to move outward, promoting the spraying of the slurry.

[0028] Specifically, a number of rotors 6 are arranged on the rotating shaft 4, and a number of stators 3 are arranged on the mounting plate 1. The stators 3 and rotors 6 are interleaved and nested together. A number of discharge ports 8 are opened on both the stators 3 and rotors 6. The diameter of the discharge ports 8 gradually decreases from the inside to the outside. When the rotating shaft 4 rotates, the stators 3 and rotors 6 rotate synchronously with each other. Large particles of insoluble matter in the slurry are ground up and mixed into the slurry as they pass through, and finally discharged through the material cylinder 2. This avoids clogging and prevents the accumulation of large particles. Frequent disassembly and cleaning are not required, which ensures the quality of the finished product and the processing efficiency.

[0029] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0030] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0031] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar counterparts and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0032] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A slurry dispersion structure for a high-tower melting granulator, comprising a mounting plate (1) and a rotating shaft (4), characterized in that: The mounting plate (1) is an installation structure. A material cylinder (2) and several stators (3) are connected to the mounting plate (1). Several discharge holes are opened on the side wall of the material cylinder (2). The rotating shaft (4) is connected to an external power source. Several rotors (6) are connected to the rotating shaft (4). Several stators (3) and rotors (6) are arranged alternately. Several discharge ports (8) are opened on both the stators (3) and the rotors (6).

2. The slurry dispersion structure of a high-tower melting granulator according to claim 1, characterized in that: The stator (3) and rotor (6) are both ring-shaped. Several stators (3) and several rotors (6) are arranged coaxially. The stator (3) is in contact with the adjacent rotor (6). The bottom of the rotating shaft (4) is connected to a base plate (41), and the rotor (6) is fixed on the base plate (41).

3. The slurry dispersion structure of a high-tower melting granulator according to claim 2, characterized in that: The inner stator (3) has the smallest inner diameter, and the outer rotor (6) has the largest inner diameter. The discharge port (8) on the inner stator (3) is the inner material port, and the discharge port (8) on the outer rotor (6) is the outer material port. The diameter of the discharge port (8) between the inner and outer material ports gradually decreases, and the diameter of the outer material port is not greater than the diameter of the discharge port.

4. The slurry dispersion structure of a high-tower melting granulator according to claim 3, characterized in that: An impeller (5) is provided on the rotating shaft (4), which can push the slurry towards the stator (3).

5. The slurry dispersion structure of a high-tower melting granulator according to claim 4, characterized in that: Impeller 2 (7) is fixed on the base plate (41). The inner side of impeller 2 (7) is fixed on the outer rotor (6), and the outer side of impeller 2 (7) is in contact with the inner wall of the material cylinder (2).