A high frequency induction furnace device for cubic zirconia gem
By using an infrared positioner and support components in the high-frequency induction furnace, the furnace body position is automatically adjusted, solving the problem of low positioning efficiency in traditional high-frequency induction furnaces and achieving a more efficient production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN JIUBAO CRYSTAL TECH CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-16
AI Technical Summary
Traditional high-frequency induction furnaces require repeated positioning when transferring the furnace body to the production area, which reduces production efficiency.
An infrared locator is used to measure the distance between the furnace body and the high-frequency induction heating coil. Combined with the design of the chassis and support components, the furnace body position is automatically adjusted to ensure that it is aligned with the center of the heating coil, reducing manual adjustment time.
Automatic positioning technology improves production efficiency, reduces furnace positioning time, and ensures uniform heating of raw materials and production efficiency.
Smart Images
Figure CN224365310U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of induction furnace technology, and specifically relates to a high-frequency induction furnace device for cubic zirconia gemstones. Background Technology
[0002] The processing of cubic zirconia gemstones requires a high-frequency induction furnace. A traditional high-frequency induction furnace mainly consists of a furnace support frame, a furnace base, and copper tubing. After adding raw materials to the furnace, a forklift is used to support the furnace and transport it to the production area. To ensure the furnace is centered on the high-frequency induction heating coil, manual adjustments and repeated positioning are necessary to achieve uniform distances between the furnace and the coil, ensuring uniform melting of the raw materials. This repeated repositioning consumes significant time and effort, reducing production efficiency. Utility Model Content
[0003] This invention provides a high-frequency induction furnace device for cubic zirconia gemstones, which solves the technical problem of reduced production efficiency caused by repeated positioning of the furnace body when transferring it to the production area in traditional high-frequency induction furnaces.
[0004] This utility model is achieved through the following technical solution: a high-frequency induction furnace device for cubic zirconia gemstones, comprising a chassis, a furnace body, a support member, and an infrared positioner, wherein the furnace body is mounted on the chassis; the infrared positioner is mounted on the chassis, and a distance measuring area is provided on the high-frequency induction heating coil used for heating the furnace body, the infrared positioner being used to measure the distance between the furnace body and the high-frequency induction heating coil; the support member is mounted on the chassis and located outside the furnace body, the support frame abutting against the infrared positioner to support the infrared positioner.
[0005] Optionally, it also includes a directional wheel, which is rotatably mounted on the side of the chassis away from the furnace body. The directional wheel moves along a first direction, which is along the radial direction of the high-frequency induction heating coil where the ranging area is located.
[0006] Optionally, it also includes a steering wheel, which is mounted on the side of the chassis away from the furnace body, and the steering wheel is used to steer and drive the directional wheel to move in the first direction.
[0007] Optionally, it also includes a plurality of casters mounted on the side of the chassis away from the furnace body to support the chassis.
[0008] Optionally, it also includes multiple drive motors, each of which corresponds to one of the directional wheel, the steering wheel, and the omnidirectional wheel.
[0009] Optionally, the support member includes multiple support rods, one end of which is mounted on the chassis, and the other end of which is mounted on the end of the infrared locator away from the chassis.
[0010] Optionally, the infrared locator is rotatably mounted on the chassis, and the infrared locator is rotated to adjust the direction of the infrared locator.
[0011] Optionally, the two ends of the support rod are rotatably mounted on the chassis and the infrared locator, respectively, and the support rod is a telescopic rod.
[0012] Compared with the prior art, this utility model has the following advantages:
[0013] This utility model provides a high-frequency induction furnace device for cubic zirconia gemstones, comprising a chassis, a furnace body, a support member, and an infrared positioner. The furnace body is mounted on the chassis. The infrared positioner is mounted on the chassis, and a distance measuring area is provided on the high-frequency induction heating coil used to heat the furnace body. The infrared positioner is used to measure the distance between the furnace body and the high-frequency induction heating coil. The support member is mounted on the chassis and located outside the furnace body. The support frame abuts against the infrared positioner to support the infrared positioner.
[0014] With the above structure, the high-frequency induction furnace device for cubic zirconia gemstones provided by this utility model, in use, first adds raw materials into the furnace body, then moves the chassis, causing the chassis to move the furnace body towards the high-frequency induction heating coil. An infrared positioner measures the distance between the furnace body and the high-frequency heating coil in real time, thereby determining the furnace body's position. Based on the distance measured by the infrared positioner, the furnace body is adjusted to position it at the center of the high-frequency heating coil. Therefore, this high-frequency induction furnace device for cubic zirconia gemstones uses an infrared positioner to determine the furnace body's position, allowing it to be moved to a designated area, reducing furnace positioning time and improving production efficiency. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of a high-frequency induction furnace device for cubic zirconia gemstones provided by this utility model;
[0017] Figure 2 This is a schematic diagram of the chassis structure in an embodiment of this utility model;
[0018] Figure 3 This is a schematic diagram of the installation structure of the support rod in an embodiment of this utility model.
[0019] In the picture:
[0020] 1-Chassis, 2-Furnace body, 3-Infrared positioner, 4-Support rod, 41-Connector, 42-Adjusting component, 43-Screw, 5-Directional wheel, 6-Steering wheel, 7-Universal wheel, 8-Drive motor. Detailed Implementation
[0021] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0022] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0023] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0024] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0025] This utility model provides a high-frequency induction furnace device for cubic zirconia gemstones, solving the technical problem. The high-frequency induction furnace device for cubic zirconia gemstones includes a chassis 1, a furnace body 2, a support component, and an infrared positioner 3, wherein:
[0026] The chassis 1 provides a platform for the furnace body 2 to support it. The furnace body 2 is mounted on the chassis 1, which is a plate. The chassis 1 can be configured as round, annular, square, etc., according to usage requirements. The high-frequency induction heating coil for heating the furnace body 2 is located above the furnace body 2. When heating the furnace body 2, the high-frequency induction heating coil moves towards the chassis 1 and covers the outside of the furnace body 2 to heat the raw materials inside the furnace body 2.
[0027] Infrared positioner 3 is installed on chassis 1 and located outside furnace body 2. This reduces the risk of damage to infrared positioner 3 due to high temperature inside furnace body 2 when the high-frequency induction heating coil heats furnace body 2. The high-frequency induction heating coil used to heat furnace body 2 has a distance measuring area. Infrared positioner 3 emits infrared light into the distance measuring area to measure the distance between furnace body 2 and high-frequency induction heating coil, thereby determining the position of furnace body 2. Based on the position of furnace body 2, chassis 1 is moved to move furnace body 2 to the center of high-frequency induction heating coil, making the distance between furnace body 2 and the periphery of high-frequency induction heating coil uniform. This results in more uniform heating of raw materials and reduces the need for repeated manual adjustments to the position of chassis 1.
[0028] The support is installed on the chassis 1 and is located outside the furnace body 2, thereby reducing the impact of high temperature on the support frame when heating the furnace body 2. The support frame abuts against the infrared positioner 3, thereby supporting the infrared positioner 3 and reducing the impact of the infrared positioner 3 shaking on the measurement of the distance between the furnace body 2 and the high-frequency induction heating coil when the chassis 1 is moved.
[0029] With the above structure, the high-frequency induction furnace device for cubic zirconia gemstones provided by this utility model, in use, first adds raw materials into the furnace body 2, then moves the base 1, causing the base 1 to move the furnace body 2 towards the high-frequency induction heating coil. An infrared positioner 3 measures the distance between the furnace body 2 and the high-frequency heating coil in real time, thereby determining the position of the furnace body 2. Based on the distance measured by the infrared positioner 3, the furnace body 2 is adjusted to position it at the center of the high-frequency heating coil. Therefore, this high-frequency induction furnace device for cubic zirconia gemstones uses the infrared positioner 3 to determine the position of the furnace body 2, thereby moving the furnace body 2 to a designated area, reducing the positioning time of the furnace body 2, and improving production efficiency.
[0030] An optional implementation of this embodiment is as follows: To facilitate the positioning of the furnace body 2, the high-frequency induction furnace device for cubic zirconia gemstones also includes a directional wheel 5. The directional wheel 5 is rotatably mounted on the side of the chassis 1 away from the furnace body 2. The directional wheel 5 moves along a first direction, which is the radial direction of the high-frequency induction heating coil where the ranging area is located. Thus, when heating the raw material, the furnace body 2 is moved in the first direction by the directional wheel 5. When the furnace body 2 is moved closer to the high-frequency induction heating coil for positioning, the distance between the furnace body 2 and the high-frequency induction heating coil measured by the infrared rangefinder gradually decreases. When the furnace body 2 moves to below the high-frequency induction heating coil, if the furnace body 2 continues to move, the distance between the furnace body 2 and the high-frequency induction heating coil measured by the infrared rangefinder will gradually increase. Therefore, it is only necessary to determine whether the furnace body 2 is located at the position of the induction coil based on the change in the distance between the furnace body 2 and the high-frequency induction heating coil measured by the infrared rangefinder, and thus more conveniently determine whether the furnace body 2 is located at the center of the high-frequency induction heating coil.
[0031] An optional implementation of this embodiment is as follows: To facilitate moving the directional wheel 5 to the first direction, the high-frequency induction furnace device for cubic zirconia gemstones also includes a steering wheel 6. The steering wheel 6 is installed on the side of the chassis 1 away from the furnace body 2. The steering wheel 6 can change its direction of movement, thereby driving the chassis 1 to move and moving the directional wheel 5 to the first direction. This allows for faster movement of the directional wheel 5 to the first direction, either initially or when the furnace body 2 is used in different scenarios such as high-frequency induction heating coils. It is worth noting that in one embodiment provided by this embodiment, the steering wheel 6 is rotatably mounted on the chassis 1. When the directional wheel 5 drives the chassis 1 along the first direction... When moving, the steering wheel 6 rotates and is stored on the side of the chassis 1 away from the furnace body 2. When it is necessary to move the directional wheel 5 to the first direction, the steering wheel 6 rotates so that the periphery of the steering wheel 6 abuts against the ground, thereby facilitating the steering wheel 6 to drive the chassis 1 to move. The number of directional wheels 5 can be used according to specific needs. In one embodiment of this utility model, there are two directional wheels 5. In this embodiment, the directional wheels 5 are installed on the rod, which is arranged radially along the chassis 1. The directional wheels 5 are installed in the middle of the rod, and the two steering wheels 6 are located on both sides of the directional wheels 5 to better drive the directional wheels 5 to move. When the steering wheel 6 moves the directional wheels 5 to the first direction, it can be moved when there is no raw material in the furnace body 2.
[0032] An optional implementation of this embodiment is as follows: In order to better support the chassis 1, the high-frequency induction furnace device for zirconia gemstones also includes casters 7. There are multiple casters 7, and all casters 7 are installed on the side of the chassis 1 away from the furnace body 2. The casters 7 together support the chassis 1 and drive the chassis 1 to move.
[0033] An optional implementation of this embodiment is as follows: In order to move the chassis 1 more effortlessly, the cubic zirconia gemstone high-frequency induction furnace device also includes a drive motor 8. The drive motor 8 corresponds one-to-one with the directional wheel 5, the steering wheel 6 and the universal wheel 7. The drive motor 8 is used to drive the directional wheel 5, the steering wheel 6 and the universal wheel 7 to rotate, thereby driving the chassis 1 to move, reducing manual pushing and making it more effortless to use. The rotation of the drive motor 8 of the directional wheel 5, the steering wheel 6 and the universal wheel 7 can be controlled independently, so as to drive the corresponding directional wheel 5, the steering wheel 6 or the universal wheel 7 to rotate according to the usage requirements.
[0034] An optional implementation of this embodiment is as follows: The support includes multiple support rods 4. One end of the support rod 4 is mounted on the chassis 1, and the other end is mounted on the end of the infrared positioner 3 away from the chassis 1. During the movement of the furnace body 2 driven by the chassis 1, the end of the infrared positioner 3 away from the chassis 1 sways more. Therefore, the support rods 4 are used to support the infrared positioner 3 to reduce the influence on the distance measurement between the furnace body 2 and the high-frequency induction heating coil. The multiple support rods 4 are evenly distributed along the axial direction of the infrared positioner 3, so that the infrared positioner 3 is subjected to more uniform force.
[0035] An optional implementation of this embodiment is as follows: The infrared locator 3 is rotatably mounted on the chassis 1. By rotating the infrared locator 3, the direction of the infrared locator 3 can be adjusted according to the usage requirements, so as to make adjustments when the position of the ranging area set on the high-frequency induction heating coil changes.
[0036] An optional implementation of this embodiment is as follows: The two ends of the support rod 4 are rotatably mounted on the chassis 1 and the infrared positioner 3, respectively. The support rod 4 is a telescopic rod, so that when the infrared positioner 3 rotates to adjust its direction, the support rod 4 can move with the infrared positioner 3, allowing the support rod 4 to support the infrared positioner 3 after its adjustment is completed. The support rod 4 can be an electric push rod, a cylinder, etc. In one embodiment provided in this embodiment, the support rod 4 includes a connector 41, an adjusting member 42, and a screw 43. One end of the connector 41... The end of the connector 41 is rotatably mounted on the infrared positioner 3. The end of the connector 41 away from the infrared positioner 3 is provided with a threaded hole. The adjusting member 42 is rotatably mounted on the chassis 1. The adjusting member 42 is parallel to the rotation axis of the connector 41. One end of the screw 43 is rotatably mounted on the adjusting member 42. The adjusting member 42 is cylindrical. The screw 43 rotates along the axial direction of the adjusting member 42. The other end of the screw 43 is screwed into the threaded hole. The screw 43 rotates to adjust the length of the screw 43 in the threaded hole, thereby adjusting the length of the support rod 4, and thus adjusting the angle of the infrared positioner 3 according to the usage requirements.
[0037] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope described in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A high-frequency induction furnace device for cubic zirconia gemstones, characterized in that, include: Chassis; The furnace body is mounted on the chassis. An infrared locator is installed on the chassis. The high-frequency induction heating coil used to heat the furnace body has a distance measuring area. The infrared locator is used to measure the distance between the furnace body and the high-frequency induction heating coil. A support member is mounted on the chassis and located outside the furnace body. The support member abuts against the infrared positioner to support the infrared positioner.
2. The high-frequency induction furnace device for cubic zirconia gemstones according to claim 1, characterized in that, Also includes: An directional wheel is rotatably mounted on the side of the chassis away from the furnace body. The directional wheel moves along a first direction, which is the radial direction of the high-frequency induction heating coil where the ranging area is located.
3. The high-frequency induction furnace device for cubic zirconia gemstones according to claim 2, characterized in that, Also includes: A steering wheel is installed on the side of the chassis away from the furnace body. The steering wheel is used to steer and drive the directional wheel to move in the first direction.
4. The high-frequency induction furnace device for cubic zirconia gemstones according to claim 3, characterized in that, Also includes: Multiple casters are installed on the side of the chassis away from the furnace body to support the chassis.
5. The high-frequency induction furnace apparatus for cubic zirconia gemstones according to claim 4, characterized in that, Also includes: Multiple drive motors are provided, and each drive motor corresponds to one of the directional wheels, the steering wheels, and the omnidirectional wheels.
6. The high-frequency induction furnace apparatus for cubic zirconia gemstones according to claim 1, characterized in that, The support member includes: Multiple support rods are installed at one end on the chassis and at the other end of the infrared locator away from the chassis.
7. The high-frequency induction furnace apparatus for cubic zirconia gemstones according to claim 6, characterized in that, The infrared locator is rotatably mounted on the chassis, and the infrared locator is rotated to adjust its direction.
8. The high-frequency induction furnace apparatus for cubic zirconia gemstones according to claim 7, characterized in that, The two ends of the support rod are rotatably mounted on the chassis and the infrared locator, respectively, and the support rod is a telescopic rod.