A kind of roller cleaning device for low VOC environmental protection alcohol-free printing

Abstract

The utility model discloses a kind of rubber roller cleaning devices for low VOC environmental protection alcohol-free printing, belong to rubber roller cleaning technical field, including cleaning box, cleaning brush is rotationally arranged in cleaning box, the side of cleaning brush is provided with support for placing rubber roller, the outside of cleaning box is provided with the drive assembly of driving cleaning brush and rubber roller, spray assembly is provided at the top of cleaning box, the output end of spray assembly is located inside cleaning box, blocking piece is symmetrically and slidably arranged in cleaning box, blocking piece includes side and top surface, two top surfaces are provided in top surface, two sides are symmetrically arranged up and down, side is vertically arranged, the upper and lower end surface of side and the side of two top surfaces are fixedly connected, two top surfaces located in the top of side are provided with connecting port adapted with the output end of spray assembly, the inner bottom surface of cleaning box is provided with waste water tank, can avoid sewage splashing, and sewage collection is conveniently discharged.

Description

Technical Field

[0001] This utility model relates to the field of rubber roller cleaning technology, and more specifically, to a rubber roller cleaning device for low-VOC environmentally friendly alcohol-free printing. Background Technology

[0002] Rubber rollers can be classified according to their uses as: papermaking rollers, printing rollers, dyeing rollers, metallurgical rollers, and oil printing rollers, etc.; according to their surface morphology as: flat rollers and patterned rollers; and according to their materials as: nitrile rubber rollers, polyurethane rubber rollers, and silicone rubber rollers, etc. Rubber rollers generally consist of an outer rubber layer, a hard rubber layer, a metal core, a roller neck, and ventilation holes. Their processing includes roller core sandblasting, bonding treatment, rubber forming, cloth wrapping, wire winding, and surface processing. Rubber rollers are mainly used in papermaking, printing, dyeing, grain processing, metallurgy, and plastics processing.

[0003] Chinese patent application CN202323080935.9 discloses a roller cleaning device for low-VOC, environmentally friendly, alcohol-free printing, comprising: a cleaning tank; a fixing mechanism installed inside the cleaning tank; a mixing mechanism connected to the upper end of the cleaning tank; a spraying mechanism fixed on the cleaning tank; an adjusting mechanism installed on the spraying mechanism; and a cleaning mechanism installed inside the cleaning tank. This roller cleaning device for low-VOC, environmentally friendly, alcohol-free printing features a fixing mechanism that facilitates fixing the rollers to be cleaned, reducing the inconvenience of roller installation and disassembly; a mixing mechanism that facilitates subsequent cleaning, greatly improving the device's practicality; a spraying mechanism that sprays clean water through nozzles for cleaning; and an adjusting mechanism that not only facilitates spray cleaning but also allows for easy removal of the rollers after cleaning, making the entire device convenient to use. The cleaning mechanism significantly improves cleaning efficiency.

[0004] When the above solution is implemented, the rotating shaft drives the brush bristles to clean the rotating rubber roller. Since both are rotating, centrifugal force is generated. The cleaning liquid and impurities on the rubber will splash under the action of centrifugal force, which makes subsequent cleaning troublesome. Moreover, the subsequent discharge of wastewater is also quite troublesome. To address the above problems, a solution is proposed below. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a roller cleaning device for low-VOC environmentally friendly alcohol-free printing, which can avoid sewage splashing and facilitate sewage collection and discharge.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] A roller cleaning device for low-VOC environmentally friendly alcohol-free printing includes a cleaning box. A cleaning brush is rotatably mounted inside the cleaning box. A bracket for placing the roller is located on one side of the cleaning brush. A drive assembly for driving the cleaning brush and roller is located outside the cleaning box. A spraying assembly is located on the top of the cleaning box, with its output end inside the cleaning box. Two blocking components are symmetrically and slidably arranged inside the cleaning box. The blocking components include side surfaces and a top surface. Two top surfaces are arranged symmetrically, vertically, with their upper and lower ends fixedly connected to one side of each of the two top surfaces. Two connection ports adapted to the output end of the spraying assembly are located on the top of the side surfaces. A wastewater tank is located on the inner bottom surface of the cleaning box.

[0008] Preferably, the drive assembly includes a motor, pulleys, a belt, a rotating shaft, and a fixing sleeve. Two rotating shafts are provided, passing through a cleaning box and rotatably arranged with the cleaning box. One rotating shaft is fixedly connected to one end of a cleaning brush, and the other rotating shaft corresponds to a bracket. The fixing sleeve is installed on one end of the rotating shaft corresponding to the bracket. Two pulleys are provided, each fixedly connected to the other end of one of the two rotating shafts. The belt is sleeved around the two pulleys. The motor is fixedly connected to the cleaning box, and the motor's output shaft is fixedly connected to one of the pulleys.

[0009] Preferably, the spraying assembly includes a clean water tank, a chemical tank, a pump body, an electrically controlled valve, and a nozzle. The clean water tank and the chemical tank are respectively installed on the top of the cleaning tank. There are two pump bodies, with the inlet ends of the two pump bodies connected to the clean water tank and the chemical tank, respectively. The output ends of the two pump bodies are respectively connected to water pipes, and both water pipes are connected to the nozzles. There are two electrically controlled valves, each connected to one of the two water pipes.

[0010] Preferably, the cleaning box has an opening on one side, and a symmetrical and slidably sealed door is provided at the opening.

[0011] Preferably, the two sealing doors correspond to two blocking members, and the blocking members and the corresponding sealing doors are connected by a connecting rod.

[0012] Preferably, the cleaning box has a horizontally arranged slide rail inside, and the two blocking members are respectively slidably engaged with the slide rail.

[0013] Preferably, the bottom of the cleaning tank has an outlet that is compatible with the wastewater tank.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] 1. This solution prevents wastewater and impurities from splashing into the cleaning tank during cleaning by installing blocking components on the outside of the cleaning brush and rubber roller, thus facilitating subsequent cleaning. At the same time, a wastewater tank is set at the bottom of the cleaning tank, which facilitates the discharge of wastewater from the cleaning tank.

[0016] Second, the motor drives the pulley to rotate, and the pulley, belt and shaft can drive the cleaning brush and rubber roller to rotate. The transmission method of belt and pulley makes the cleaning brush and rubber roller rotate in the same direction, which can achieve better cleaning effect.

[0017] 3. The water tank and the chemical tank hold the chemical and water respectively. The chemical helps the rubber rollers to be cleaned faster, and the water can be used to rinse the chemical off the cleaned rubber rollers.

[0018] Fourth, the open design facilitates the installation and removal of the rubber roller, and the sealed door prevents wastewater from splashing out during cleaning.

[0019] Fifth, by means of a linkage, when the sealed door is closed, the two blocking parts can be driven to close simultaneously, thereby reducing the number of operation steps and making operation more convenient.

[0020] VI. The cooperation between the slide rail and the slider ensures the stability of the blocking component.

[0021] 7. The outlet allows for easy removal of the wastewater tank from the cleaning tank. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of the present utility model;

[0023] Figure 2 This is a cross-sectional view of the front view of this utility model.

[0024] Figure 3 This is a cross-sectional view of the side view of this utility model.

[0025] Figure 4 This is a schematic diagram of the rear view structure of this utility model;

[0026] Figure 5 This is an enlarged structural schematic diagram of A in this utility model.

[0027] Explanation of the labels in the diagram:

[0028] 1. Cleaning box; 2. Cleaning brush; 3. Bracket; 4. Drive assembly; 5. Spraying assembly; 6. Blocking component; 7. Side; 8. Top; 9. Connection port; 10. Wastewater tank; 11. Motor; 12. Pulley; 13. Belt; 14. Shaft; 15. Fixing sleeve; 16. Clean water tank; 17. Chemical tank; 18. Pump body; 19. Electrically controlled valve; 20. Nozzle; 21. Water pipe; 22. Opening; 23. Sealing door; 24. Connecting rod; 25. Slide rail; 26. Outlet; 27. Rubber roller. Detailed Implementation

[0029] Example 1:

[0030] Please see Figure 1-5 A cleaning device for a rubber roller 27 used in low-VOC environmentally friendly alcohol-free printing includes a cleaning box 1. An opening 22 is provided on one side of the cleaning box 1. A symmetrically arranged and slidably sealed door 23 is provided at the opening 22. The opening 22 facilitates loading and unloading, while the sealed door 23 ensures a tight seal during cleaning to prevent wastewater splashing. A cleaning brush 2 is rotatably mounted inside the cleaning box 1. A bracket 3 for placing the rubber roller 27 is provided on one side of the cleaning brush 2. A drive assembly 4 for driving the cleaning brush 2 and the rubber roller 27 is provided outside the cleaning box 1. The drive assembly 4 includes a motor 11, a pulley 12, a belt 13, a rotating shaft 14, and a fixing sleeve 15. Two rotating shafts 14 are provided, passing through the cleaning box 1 and rotatably arranged. One of the rotating shafts 14 is fixedly connected to one end of the cleaning brush 2. Another rotating shaft 14 corresponds to the bracket 3. A fixing sleeve 15 is fitted onto one end of the rotating shaft 14 corresponding to the bracket 3. Bolt holes are provided on its inner wall. It is fixed to the end of the rubber roller 27 by bolts. There are two pulleys 12 with different diameters. By using pulleys 12 with different diameters, there can be a speed difference in the angular velocity between the cleaning brush 2 and the rubber roller 27. Through the transmission of the pulleys 12 with different diameters, the cleaning brush 2 and the rubber roller 27 rotate in the same direction and form a speed difference, generating relative friction. Compared with the traditional reverse rotation method, the cleaning efficiency can be improved by 20-30%. The two pulleys 12 are fixedly connected to the other end of the two rotating shafts 14 respectively. The belt 13 is fitted onto the outside of the two pulleys 12. The motor 11 is fixedly connected to the cleaning box 1. The output shaft of the motor 11 is fixedly connected to one of the pulleys 12.

[0031] A spraying assembly 5 is installed on the top of the cleaning tank 1. The output end of the spraying assembly 5 is located inside the cleaning tank 1. The spraying assembly 5 includes a clean water tank 16, a chemical tank 17, a pump body 18, an electric control valve 19, and a nozzle 20. The clean water tank 16 and the chemical tank 17 are respectively installed on the top of the cleaning tank 1. There are two pump bodies 18. The water inlet ends of the two pump bodies 18 are connected to the clean water tank 16 and the chemical tank 17, respectively. The output ends of the two pump bodies 18 are respectively connected to water pipes 21. Both water pipes 21 are connected to the nozzle 20. There are also two electric control valves 19. The two electric control valves 19 are respectively connected to the two water pipes 21. When one pump body 18 is working, the corresponding electric control valve 19 is opened and the other electric control valve 19 is closed, which can effectively prevent liquid backflow and protect the pump body 18. A wastewater tank 10 is installed on the inner bottom surface of the cleaning tank 1. An outlet 26 adapted to the wastewater tank 10 is opened at the bottom of the cleaning tank 1.

[0032] The cleaning box 1 has symmetrically arranged and slidably equipped blocking components 6 inside. The cleaning box 1 has a horizontally arranged slide rail 25 inside. The two blocking components 6 are slidably engaged with the slide rail 25 respectively. The two sealing doors 23 correspond to the two blocking components 6 respectively. The blocking components 6 and the corresponding sealing doors 23 are connected by a connecting rod 24. The cooperation between the slide rail 25 and the slider ensures the stability of the blocking components 6. When the sealing doors 23 are closed, the connecting rod 24 can simultaneously drive the two blocking components 6 to close together, thereby reducing the operation steps and facilitating operation. The blocking component 6 includes a side 7 and a top surface 8. There are two top surfaces 8. The two side surfaces 7 are arranged symmetrically from top to bottom. The side surfaces 7 are arranged vertically. The upper and lower side surfaces 7 are fixedly connected to one side of the two top surfaces 8. The two top surfaces 8 located at the top of the side surfaces 7 have connection ports 9 that are adapted to the output end of the spraying component 5.

[0033] By adding the blocking component 6, wastewater and impurities can be prevented from splashing into the cleaning tank 1 during cleaning, which facilitates subsequent cleaning. At the same time, a wastewater tank 10 is provided at the bottom of the cleaning tank 1, which facilitates the discharge of wastewater from the cleaning tank 1.

[0034] Working principle:

[0035] In use, open the sealing door 23. The sealing door 23 moves the two blocking parts 6 via the connecting rod 24, thus exposing the bracket 3. The rubber roller 27 is then installed on the bracket 3 through the opening 22. The rubber roller 27 and the bracket 3 rotate in coordination, and one end of the rubber roller 27 is inserted into the fixed sleeve 15. The fixed sleeve 15 and one end of the rubber roller 27 are connected by bolts on the fixed sleeve 15. Closing the sealing door 23 simultaneously causes the two blocking parts 6 to merge, enclosing the cleaning brush 2 and the rubber roller 27 inside. The pump body 18, which is connected to the agent tank 17, can spray the agent onto the cleaning brush 2 and the rubber roller 27 through the pipe and nozzle 20, thereby accelerating the removal of impurities. The motor 11 drives the pulley 12 to rotate, and the pulley 12, belt 13, and shaft 14 drive the cleaning brush 2 and the rubber roller 27 to rotate. The transmission method of belt 13 and pulley 12 causes the cleaning brush 2 and the rubber roller 27 to rotate in the same direction, which achieves a better cleaning effect. After cleaning, the blocking part 6 can prevent the wastewater from splashing when the cleaning brush 2 and the rubber roller 27 rotate. The clean water in the clean water tank 16 can rinse the agent and impurities on the surface of the rubber roller 27 and the cleaning brush 2. The wastewater will fall into the wastewater tank 10 under the action of gravity, and the wastewater tank 10 can be easily poured out through the outlet 26.

Claims

1. A cleaning device for rubber rollers (27) used in low-VOC environmentally friendly alcohol-free printing, characterized in that: The system includes a cleaning box (1), inside which a cleaning brush (2) is rotatably mounted. A bracket (3) for placing a rubber roller (27) is provided on one side of the cleaning brush (2). A drive assembly (4) for driving the cleaning brush (2) and the rubber roller (27) is provided outside the cleaning box (1). A spraying assembly (5) is provided on the top of the cleaning box (1), with its output end located inside the cleaning box (1). The cleaning box (1) contains symmetrically mounted and slidably mounted components. The blocking component (6) includes a side surface (7) and a top surface (8). There are two top surfaces (8). The two side surfaces (7) are arranged symmetrically from top to bottom. The side surfaces (7) are arranged vertically. The upper and lower end surfaces of the side surfaces (7) are fixedly connected to one side of the two top surfaces (8). The two top surfaces (8) located at the top of the side surfaces (7) have connection ports (9) adapted to the output end of the spraying assembly (5). The bottom surface of the cleaning box (1) is provided with a wastewater tank (10).

2. The cleaning device for a rubber roller (27) for low-VOC environmentally friendly alcohol-free printing according to claim 1, characterized in that: The drive assembly (4) includes a motor (11), pulleys (12), belt (13), shaft (14), and fixing sleeve (15). There are two shafts (14), which pass through the cleaning box (1) and are rotatably arranged with the cleaning box (1). One shaft (14) is fixedly connected to one end of the cleaning brush (2), and the other shaft (14) corresponds to the bracket (3). The fixing sleeve (15) is installed on one end of the shaft (14) corresponding to the bracket (3). There are two pulleys (12), which are fixedly connected to the other ends of the two shafts (14). The belt (13) is sleeved on the outside of the two pulleys (12). The motor (11) is fixedly connected to the cleaning box (1), and the output shaft of the motor (11) is fixedly connected to one of the pulleys (12).

3. The cleaning device for a rubber roller (27) for low-VOC environmentally friendly alcohol-free printing according to claim 1, characterized in that: The spraying assembly (5) includes a clean water tank (16), a chemical tank (17), a pump body (18), an electric control valve (19), and a nozzle (20). The clean water tank (16) and the chemical tank (17) are respectively installed on the top of the cleaning box (1). There are two pump bodies (18), and the water inlet of the two pump bodies (18) is connected to the clean water tank (16) and the chemical tank (17) respectively. The output ends of the two pump bodies (18) are respectively connected to water pipes (21). Both water pipes (21) are connected to the nozzle (20). There are two electric control valves (19), and the two electric control valves (19) are respectively connected to the two water pipes (21).

4. The cleaning device for a rubber roller (27) for low-VOC environmentally friendly alcohol-free printing according to claim 1, characterized in that: The cleaning box (1) has an opening (22) on one side, and a sealing door (23) is symmetrically and slidably installed at the opening (22).

5. The cleaning device for a rubber roller (27) for low-VOC environmentally friendly alcohol-free printing according to claim 4, characterized in that: The two sealing doors (23) correspond to two blocking members (6) respectively, and the blocking members (6) and the corresponding sealing doors (23) are connected by a connecting rod (24).

6. The roller (27) cleaning device for low-VOC environmentally friendly alcohol-free printing according to claim 1, characterized in that: The cleaning box (1) has a horizontally arranged slide rail (25) inside, and the two blocking members (6) are respectively slidably engaged with the slide rail (25).

7. The cleaning device for a rubber roller (27) for low-VOC environmentally friendly alcohol-free printing according to claim 1, characterized in that: The bottom of the cleaning tank (1) has an outlet (26) that is compatible with the wastewater tank (10).

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