Textile auxiliary filling device

Abstract

The utility model relates to textile auxiliary production technical field and disclose textile auxiliary filling device, including support, support and terminal controller, the upper portion of support is provided with belt conveyor, the both sides of support symmetry are arranged in the support, the top portion of support is fixed with raw material tank in common, the bottom of raw material tank is fixed with discharge pipe, the surface fixed mounting of discharge pipe has electric control valve, the top of raw material pipe is fixed with drive motor, the output of drive motor extends into raw material tank and is fixed with stirring rod, the bottom of stirring rod is fixed with scraper, the top of raw material tank is fixed with feed pipe. The utility model reduces manual intervention, reduces the labor intensity, has improved production efficiency greatly.

Description

Technical Field

[0001] This utility model relates to the field of textile auxiliary production technology, and in particular to a textile auxiliary filling device. Background Technology

[0002] Textile auxiliaries are essential chemicals used in the production and processing of textiles. They play an indispensable role in improving the quality and added value of textile products. They not only endow textiles with various special functions and styles, such as softness, wrinkle resistance, shrinkage resistance, water resistance, antibacterial properties, antistatic properties, and flame retardancy, but also improve dyeing and finishing processes, saving energy and reducing processing costs. Therefore, filling equipment is needed to quantitatively fill the containers when producing textile auxiliary products.

[0003] Currently, most textile auxiliaries sold on the market are packaged in bulk. In existing textile auxiliary production technology, the packaging of textile auxiliaries is mostly done manually in quantitative quantities, lacking specialized textile auxiliary filling equipment. This results in poor filling efficiency, wasting not only time but also manpower and financial resources. To change this situation and improve production efficiency, a textile auxiliary filling device has been designed. Utility Model Content

[0004] This invention aims to at least partially solve one of the technical problems in related technologies. Therefore, one objective of this invention is to provide a textile auxiliary agent filling device that reduces manual intervention, lowers labor intensity, and greatly improves production efficiency.

[0005] The textile auxiliary filling device proposed according to this utility model includes a support, a bracket and a terminal controller;

[0006] A belt conveyor is installed above the support. Multiple weighing modules are fixedly installed between the bottom of the belt conveyor and the upper surface of the support. A position sensor is fixedly installed on the side wall of the belt conveyor.

[0007] The brackets are symmetrically arranged on both sides of the support. A raw material tank is fixed to the top of the brackets. A discharge pipe is fixed to the bottom of the raw material tank. An electric control valve is fixedly installed on the surface of the discharge pipe. A drive motor is fixed to the top of the raw material tank. The output end of the drive motor extends into the raw material tank and is fixed with a stirring rod. A scraper is fixed to the bottom of the stirring rod. A feed pipe is fixed to the top of the raw material tank.

[0008] Preferably, multiple fixing plates are symmetrically fixed on both sides of the belt conveyor, and guide plates are symmetrically arranged on the top of the belt conveyor.

[0009] Preferably, the guide plate has the same number of screws as the fixing plate and the same spacing between them fixed to its side wall. The fixing plate has mounting holes at equal intervals on its surface. The screws are respectively fitted into the mounting holes at the same height on the surface of the fixing plate. Locking nuts are threaded onto the surface of the screws and on both sides of the fixing plate.

[0010] Preferably, one side surface of the belt conveyor is provided with a plurality of slots for mounting the positioning sensor.

[0011] Preferably, the terminal controller is connected to the weighing module, the position sensor, the belt conveyor, the electric control valve, and the drive motor.

[0012] Preferably, a roller conveyor is arranged on one side of the support.

[0013] The beneficial effects of this utility model are:

[0014] 1. The filling weight is monitored in real time by the weighing module. Once the preset value is reached, the electric control valve closes quickly to ensure the accuracy of the filling amount of each barrel with a very small error range. This not only improves the stability of product quality but also avoids waste of raw materials. In addition, the automated transmission design of the belt conveyor and roller conveyor reduces manual intervention, lowers labor intensity, and greatly improves production efficiency.

[0015] 2. The guide plate can be adjusted to accommodate filling barrels of different sizes by adjusting the position of the screw and the fixed plate. In addition, the belt conveyor has a slot on the side, which makes the installation and adjustment of the position sensor more convenient, without the need to replace a large number of parts, saving costs and time.

[0016] 3. The stirring device inside the raw material tank, including a drive motor, stirring rod and scraper, can continuously stir the textile auxiliaries to prevent them from settling or clumping. At the same time, it can scrape off the auxiliaries adhering to the tank wall, ensuring the uniformity and stability of the raw materials. This makes the performance of the auxiliaries filled into each barrel consistent and the quality controllable, effectively avoiding product quality problems caused by uneven raw materials. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the textile auxiliary agent production and filling device proposed in this utility model.

[0018] Figure 2 This is a schematic diagram of the bottom structure of the raw material tank of the textile auxiliary agent production and filling device proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the top structure of the first support frame of the textile auxiliary agent production and filling device proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the second support frame structure of the textile auxiliary agent production and filling device proposed in this utility model.

[0021] Figure 5 This is a schematic diagram of the cross-sectional structure of the raw material tank in the textile auxiliary agent production and filling device proposed in this utility model.

[0022] Figure 6 This is a schematic diagram of the overall structure of the textile auxiliary agent production and filling device proposed in this utility model.

[0023] Figure 7 This is a schematic diagram of the terminal controller structure of the textile auxiliary agent production and filling device proposed in this utility model.

[0024] In the diagram: 1. Support; 2. Weighing module; 3. Belt conveyor; 4. Fixing plate; 5. Screw; 6. Guide plate; 7. Position sensor; 8. Bracket; 9. Raw material tank; 10. Discharge pipe; 11. Electrically controlled valve; 12. Assembly hole; 13. Locking nut; 14. Slot; 15. Drive motor; 16. Stirring rod; 17. Scraper; 18. Feed pipe; 19. Roller conveyor; 20. Terminal controller. Detailed Implementation

[0025] Reference Figure 1-7 A textile auxiliary filling device, including a support 1, a bracket 8 and a terminal controller 20;

[0026] A belt conveyor 3 is installed above the support 1. Multiple weighing modules 2 are fixedly installed between the bottom of the belt conveyor 3 and the upper surface of the support 1. A position sensor 7 is fixedly installed on the side wall of the belt conveyor 3.

[0027] Weighing Module 2 is a sensor application structure based on shear beam sensor technology, mainly used in industrial scenarios such as container modification and mechanical device weighing. It is manufactured by companies such as Changzhou Dayou, Nanhai Yingzhan Weighing Instrument, and Keli. Its core function is to solve weighing errors caused by improper installation. It is suitable for both static load (container weighing) and dynamic load (assembly line, conveyor belt) scenarios, and is used in practical applications here.

[0028] The positioning sensor 7 can be an EE-SX954P-W sensor manufactured by OMRON;

[0029] Supports 8 are symmetrically arranged on both sides of support 1. A raw material tank 9 is fixed to the top of the support 8. A discharge pipe 10 is fixed to the bottom of the raw material tank 9. An electric control valve 11 is fixedly installed on the surface of the discharge pipe 10. A drive motor 15 is fixed to the top of the raw material tank 9. The output end of the drive motor 15 extends into the raw material tank 9 and is fixed with a stirring rod 16. A scraper 17 is fixed to the bottom of the stirring rod 16. A feed pipe 18 is fixed to the top of the raw material tank 9.

[0030] Multiple fixing plates 4 are symmetrically fixed on both sides of the belt conveyor 3, and guide plates 6 are symmetrically arranged on the top of the belt conveyor 3.

[0031] The guide plate 6 has the same number of screws 5 as the fixed plate 4, with equal spacing. The fixed plate 4 has mounting holes 12 at equal intervals on its surface. The screws 5 are respectively fitted into the mounting holes 12 at the same height on the surface of the fixed plate 4. Locking nuts 13 are threaded onto the surface of the screws 5 and on both sides of the fixed plate 4.

[0032] Multiple slots 14 for mounting position sensors 7 are provided on one side surface of the belt conveyor 3. The position of the position sensor 7 is adjusted according to the time and distance required for the belt conveyor 3 to stop. For example, if the braking time is two seconds, the running distance of the belt conveyor 3 during braking is ten centimeters, the diameter of the can is twenty centimeters, and the bottle mouth of the can is located at the top center of the can, when the position sensor 7 detects the can, the belt conveyor 3 brakes. After the braking distance, the can stops. Based on the above configuration, the position sensor 7 can be mounted at a position ten centimeters away from the discharge pipe 10. At this time, the position of the can is detected by the position sensor 7. After stopping, the bottle mouth of the can stops just below the discharge pipe 10, and subsequent canning operations can be carried out. Since different diameter cans are used or the stopping time and distance of the equipment are adjusted, the position of the position sensor 7 also needs to be adjusted synchronously to achieve the purpose of aligning the bottle mouth with the discharge pipe 10. This is achieved by opening slots 14 at different positions for mounting the position sensor 7.

[0033] Of course, this filling device can also use other alignment methods, such as an intelligent recognition system. The intelligent recognition system can also be compatible with the positioning method of this filling device to achieve better alignment results, reduce the problem of errors caused by a single alignment method, and can be used as multiple insurances in a synchronous manner without conflicting with other alignment methods.

[0034] The terminal controller 20 is connected to the weighing module 2, the position sensor 7, the belt conveyor 3, the electric control valve 11, and the drive motor 15. The weighing module 2 detects the weight of the can in real time and feeds the data back to the terminal controller 20. The terminal controller 20 determines the start and end time of the canning process and synchronously controls the electric control valve 11 to open and close at the appropriate time. When the position sensor 7 detects the can, it feeds the information back to the terminal controller 20, which then controls the belt conveyor 3 to stop. After a period of time, the belt conveyor 3 stops completely, and the electric control valve 11 is opened to begin the canning process.

[0035] A roller conveyor 19 is arranged on one side of the support 1. After the filling is completed, the filling barrel is transported by the belt conveyor 3 to the surface of the roller conveyor 19 for subsequent processes.

[0036] Before filling, place the cans on the surface of the belt conveyor 3. This can be done manually or by a robotic arm. The placement position is not required. The guide plate 6 can be used to guide the cans to ensure the filling position. It is necessary to ensure that the number of cans placed is unique to prevent multiple cans from affecting the weighing accuracy.

[0037] When using this device, the empty filling barrel is first placed on the belt conveyor 3. The belt conveyor 3 starts and transports the filling barrel to the filling station. When the filling barrel reaches the designated position, the position sensor 7 detects the signal, the belt conveyor 3 stops, the electric control valve 11 opens, and the textile auxiliary agent in the raw material tank 9 flows into the filling barrel through the discharge pipe 10. The weighing module 2 monitors the weight of the filling barrel in real time. When the preset value is reached, the electric control valve 11 closes, and the filling is completed. After the filling is completed, the belt conveyor 3 continues to run and transports the filling barrel to the next station. At the same time, the roller conveyor 19 assists in the conveying to improve the conveying efficiency.

[0038] Throughout the filling process, the drive motor 15 drives the stirring rod 16 and scraper 17 to maintain the uniformity of the raw materials and prevent sedimentation.

Claims

1. A textile auxiliary filling device, characterized in that: Includes supports, brackets, and terminal controllers; A belt conveyor is installed above the support; The brackets are symmetrically arranged on both sides of the support. A raw material tank is fixed to the top of the brackets. A discharge pipe is fixed to the bottom of the raw material tank. An electric control valve is fixedly installed on the surface of the discharge pipe. A drive motor is fixed to the top of the raw material tank. The output end of the drive motor extends into the raw material tank and is fixed with a stirring rod. A scraper is fixed to the bottom of the stirring rod. A feed pipe is fixed to the top of the raw material tank.

2. The textile auxiliary filling device according to claim 1, characterized in that: Multiple weighing modules are fixedly installed between the bottom of the belt conveyor and the upper surface of the support, and a positioning sensor is fixedly installed on the side wall of the belt conveyor.

3. The textile auxiliary filling device according to claim 2, characterized in that: The belt conveyor has multiple slots on one side surface for mounting the positioning sensor.

4. The textile auxiliary filling device according to claim 1, characterized in that: Multiple fixing plates are symmetrically fixed on both sides of the belt conveyor, and guide plates are symmetrically arranged on the top of the belt conveyor.

5. The textile auxiliary filling device according to claim 4, characterized in that: The guide plate has the same number of screws as the fixing plate and the same spacing. The surface of the fixing plate is provided with mounting holes at equal intervals. The screws are respectively fitted into the mounting holes at the same height on the surface of the fixing plate. Locking nuts are threaded onto the surface of the screws and on both sides of the fixing plate.

6. The textile auxiliary filling device according to claim 2, characterized in that: The terminal controller is connected to the weighing module, the position sensor, the belt conveyor, the electric control valve, and the drive motor.

7. The textile auxiliary filling device according to claim 1, characterized in that: A roller conveyor is arranged on one side of the support.

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