Automatic discharge device for blocking barrels of a single-use filling machine

Abstract

The utility model provides a disposable filling machine is blocked automatic discharge device of bucket, include: bottom plate, the inner wall of bottom plate is equipped with conveying roller assembly, one side of bottom plate top is equipped with filling machine body, filling machine body one side fixed mounting has visual scanner, the side away from filling machine body of bottom plate top is provided with support subassembly, the inner wall of support subassembly is provided with limit mechanism, the both sides of side plate are provided with adjusting mechanism, through the setting of side plate, recess, guide plate, rotation axis and first connecting rod, make the cooperation use of side plate and recess can provide stable support for limit mechanism and adjusting mechanism, make it can stably use, can also limit the position to water bucket simultaneously, prevent water bucket from falling ground, guide plate can realize the inclination through the control of adjusting mechanism, and provide the guide effect to water bucket, make water bucket can keep in the middle, and only through a water bucket each time, further prevent the emergence of blockage.

Description

Technical Field

[0001] This utility model relates to the field of filling machine technology, specifically to an automatic discharge device for clogged containers in disposable filling machines. Background Technology

[0002] In liquid filling production in industries such as drinking water, beverages, and chemicals, disposable filling machines are key equipment for achieving efficient and automated production. Their workflow typically includes bucket conveying, positioning, filling, capping, and output, enabling continuous filling of batches of buckets through assembly line operations.

[0003] However, in actual production, slight differences in bucket specifications, dust accumulation or foreign object jamming on the conveyor track, and unstable conveyor power can easily cause congestion in the transition area or positioning channel before the buckets are conveyed to the filling station. This manifests as bucket tilting, stacking, and jamming. If not handled promptly, this can cause the filling machine to stop, interrupting the production process, reducing production efficiency, and potentially causing bucket deformation and damage due to continuous compression, increasing material waste and equipment maintenance costs. Utility Model Content

[0004] The present invention aims to solve the problems mentioned in the background art by providing an automatic discharge device for clogged containers in disposable filling machines.

[0005] The specific technical solution is as follows:

[0006] An automatic discharge device for clogged containers in a disposable filling machine includes: a base plate, an inner wall of which is provided with a conveying roller assembly; a filling machine body is provided on one side of the top of the base plate; a vision scanner is fixedly installed on one side of the filling machine body; a support assembly is provided on the top of the base plate away from the filling machine body; a limiting mechanism is provided on the inner wall of the support assembly; adjustment mechanisms are provided on both sides of the side plate; sliding assemblies are provided on both sides of the side plate near the adjustment mechanisms; a pushing mechanism is provided on one side of the base plate; a discharge mechanism is provided on the top of the base plate near the pushing mechanism; and a linkage mechanism is provided on the side of the base plate near the discharge mechanism.

[0007] As a preferred embodiment of this utility model, the support component includes a side plate and a groove. The side plate is fixedly installed on the top of the base plate on the side away from the filling machine body. The inner wall of the side plate is provided with a groove. In this embodiment, the cooperation between the side plate and the groove can provide stable support for the limiting mechanism and the adjusting mechanism, so that they can be used stably. At the same time, it can also limit the water bucket and prevent the water bucket from falling to the ground.

[0008] In a preferred embodiment of this utility model, the limiting mechanism includes a guide plate, a rotating shaft, and a first connecting rod. Several sets of guide plates are provided, and these sets are horizontally fixedly installed in grooves opened on the inner wall of the side plate. The top and bottom of the guide plates are rotatably mounted to the rotating shaft, and the surface of the rotating shaft is rotatably mounted to the first connecting rod. In this embodiment, the guide plates can be tilted by the control of the adjusting mechanism, providing guidance for the water bucket, ensuring the water bucket remains centered, and allowing only one water bucket to pass at a time, further preventing blockage. The rotating shaft and the first connecting rod can connect multiple sets of guide plates, enabling synchronized movements.

[0009] As a preferred embodiment of this utility model, the adjustment mechanism includes a support plate, a cylinder, and a connecting block. The support plate is fixedly installed on both sides of the side plate, the top of the support plate is fixedly installed with the cylinder, and the output end of the cylinder is fixedly installed with the connecting block. In this embodiment, the cooperation of the support plate, the cylinder, and the connecting block can change the tilt angle of the guide plate through the sliding component by pushing the cylinder, thereby adapting to water buckets of different diameters.

[0010] In a preferred embodiment of this utility model, the sliding assembly includes a connecting plate and a limiting groove. A through groove is formed on both sides of the side plate near the guide plate. The connecting plate is fixedly installed on the surface of one set of guide plates near the side plate. The connecting plate is located within the through groove. Limiting grooves are formed at the top and bottom of the inner wall of the connecting plate. The connecting block is located on the inner wall of the connecting plate and is slidably connected to the connecting plate through the limiting groove. In this embodiment, the cooperation between the connecting plate and the limiting groove allows the guide plate to be tilted and rotated by the push of a cylinder, thus achieving an tilted state. Simultaneously, it prevents the connecting block from detaching from the inner wall of the connecting plate.

[0011] In a preferred embodiment of this utility model, the pushing mechanism includes a guide plate, a support plate, and a second cylinder. The guide plate is fixedly installed on one side of the base plate, and one side of the guide plate is fixedly installed with the support plate. The top of the support plate is fixedly installed with the second cylinder. In this embodiment, the guide plate can provide limiting and guiding functions for the connecting rod to prevent it from shaking. The cooperation between the support plate and the second cylinder can realize the function of pulling the connecting rod to move, so that it can push the push plate to tilt through the second connecting rod.

[0012] In a preferred embodiment of this utility model, the discharge mechanism includes a rotating rod, a push plate, a through hole, and a conical plate. The rotating rod is rotatably mounted on the top of the base plate near the guide plate. One side of the surface of the rotating rod is fixedly mounted to the push plate. The surface of the push plate has a through hole. The side of the push plate near the conveying roller assembly is fixedly mounted to the conical plate. In this embodiment, the coordinated use of the rotating rod, the push plate, and the conical plate can achieve tilting through the push of the second connecting rod, and push the excess water bucket to one side to prevent it from affecting filling. The through hole can reduce the friction between the push plate and the water bucket, and also save materials.

[0013] In a preferred embodiment of this utility model, the linkage mechanism includes a shaft frame, a second connecting rod, and a connecting rod. The shaft frame is fixedly installed on the side of the push plate away from the rotating rod and close to the guide plate. The inner wall of the shaft frame is rotatably installed with the second connecting rod. The inner wall of the second connecting rod away from the shaft frame is rotatably installed with the connecting rod. The surface of the connecting rod is fixedly installed with the output end of the second cylinder. The bottom of the connecting rod is located on the inner wall of the guide plate and is slidably connected to the guide plate. In this embodiment, the coordinated use of the shaft frame, the second connecting rod, and the connecting rod can achieve the effect of pushing the push plate to rotate by sliding on the inner wall of the guide plate, so that it can maintain a certain tilt angle to push the excess water bucket down.

[0014] This utility model has the following beneficial effects:

[0015] 1. The automatic discharge device for clogged buckets in a disposable filling machine provided by this utility model, through the arrangement of side plates, grooves, guide plates, rotating shafts and first connecting rods, enables the side plates and grooves to work together to provide stable support for the limiting mechanism and the adjusting mechanism, so that they can be used stably. At the same time, it can limit the water bucket to prevent it from falling to the ground. The guide plate can be tilted by the control of the adjusting mechanism and provides a guiding effect for the water bucket, so that the water bucket can be kept in the center and only one water bucket can pass through at a time, further preventing blockage. The rotating shaft and the first connecting rod can connect multiple sets of guide plates so that the action can be synchronized.

[0016] 2. The automatic discharge device for clogged buckets in a disposable filling machine provided by this utility model, through the arrangement of a support plate, a cylinder, a connecting block, a connecting plate and a limiting groove, allows the support plate, cylinder and connecting block to work together to change the tilt angle of the guide plate through the sliding component by the push of the cylinder, thereby adapting to buckets of different diameters. The working combination of the connecting plate and the limiting groove allows the guide plate to tilt and rotate by the push of the cylinder, so that it can be in an tilted state, while also preventing the connecting block from detaching from the inner wall of the connecting plate. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the main structure of the automatic discharge device for clogged containers in a disposable filling machine provided in an embodiment of the present utility model;

[0018] Figure 2 A partial structural schematic diagram of the automatic discharge device for clogged containers in a disposable filling machine provided in this embodiment of the utility model;

[0019] Figure 3 A schematic diagram of the pushing mechanism structure of the automatic discharge device for clogged containers in a disposable filling machine provided in this embodiment of the utility model;

[0020] Figure 4 A schematic diagram of the discharge mechanism of the automatic discharge device for clogged containers in a disposable filling machine provided in this embodiment of the utility model;

[0021] Figure 5 for Figure 2 Enlarged structural diagram at point A in the middle view.

[0022] In the attached image:

[0023] 1. Base plate; 2. Conveyor roller assembly; 3. Filling machine body; 4. Vision scanner; 5. Support assembly; 51. Side plate; 52. Groove; 6. Restriction mechanism; 61. Guide plate; 62. Rotating shaft; 63. First connecting rod; 7. Adjustment mechanism; 71. Support plate; 72. Cylinder; 73. Connecting block; 8. Sliding assembly; 81. Connecting plate; 82. Limiting groove; 9. Pushing mechanism; 91. Guide plate; 92. Support plate; 93. Second cylinder; 10. Discharge mechanism; 101. Rotating rod; 102. Pushing plate; 103. Through hole; 104. Conical plate; 11. Linkage mechanism; 111. Shaft bracket; 112. Second connecting rod; 113. Connecting rod. Detailed Implementation

[0024] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this application. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0026] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this application. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example 1

[0029] The disposable filling machine clogged automatic discharge device provided in this embodiment, such as... Figures 1-5As shown, the system includes: a base plate 1, an inner wall of which is provided with a conveying roller assembly 2; a filling machine body 3 is provided on one side of the top of the base plate 1; a vision scanner 4 is fixedly installed on one side of the filling machine body 3; a support assembly 5 is provided on the top of the base plate 1 away from the filling machine body 3; a limiting mechanism 6 is provided on the inner wall of the support assembly 5; adjustment mechanisms 7 are provided on both sides of the side plate 51; sliding assemblies 8 are provided on both sides of the side plate 51 near the adjustment mechanisms 7; a pushing mechanism 9 is provided on one side of the base plate 1; a discharge mechanism 10 is provided on the top of the base plate 1 near the pushing mechanism 9; a linkage mechanism 11 is provided on the side of the base plate 1 near the discharge mechanism 10; and the support assembly 5 includes a side plate 51 and a groove 52. The side plate 51 is fixedly installed on the top of the base plate 1 away from the filling machine body 3. On one side, a groove 52 is provided on the inner wall of the side plate 51; the limiting mechanism 6 includes a guide plate 61, a rotating shaft 62, and a first connecting rod 63. Several sets of guide plates 61 are provided, and the several sets of guide plates 61 are horizontally fixedly installed in the groove 52 provided on the inner wall of the side plate 51. The top and bottom of the guide plates 61 are rotatably installed with the rotating shaft 62, and the surface of the rotating shaft 62 is rotatably installed with the first connecting rod 63. The adjusting mechanism 7 includes a support plate 71, a cylinder 72, and a connecting block 73. The support plate 71 is fixedly installed on both sides of the side plate 51. The top of the support plate 71 is fixedly installed with the cylinder 72, and the output end of the cylinder 72 is fixedly installed with the connecting block 73. The sliding assembly 8 includes a connecting plate 81 and a limiting groove 82. A through-hole is provided on the side of the side plate 51 near the guide plate 61. A groove is formed in which a connecting plate 81 is fixedly installed on the surface of one of the guide plates 61 near the side plate 51. The connecting plate 81 is located in the groove, and limiting grooves 82 are formed at the top and bottom of the inner wall of the connecting plate 81. A connecting block 73 is located on the inner wall of the connecting plate 81 and is slidably connected to the connecting plate 81 through the limiting grooves 82. The pushing mechanism 9 includes a guide plate 91, a support plate 92, and a second cylinder 93. The guide plate 91 is fixedly installed on one side of the base plate 1, and one side of the guide plate 91 is fixedly installed with the support plate 92. The top of the support plate 92 is fixedly installed with the second cylinder 93. The discharge mechanism 10 includes a rotating rod 101, a pushing plate 102, a through hole 103, and a conical plate 104. The rotating rod 101 is rotatably installed on the top of the base plate 1 near the guide plate 91. On one side, one side of the surface of the rotating rod 101 is fixedly installed with the push plate 102. The surface of the push plate 102 is provided with a through hole 103. The side of the push plate 102 near the conveying roller assembly 2 is fixedly installed with the tapered plate 104. The linkage mechanism 11 includes a shaft frame 111, a second connecting rod 112 and a connecting rod 113. The shaft frame 111 is fixedly installed on the side of the push plate 102 away from the rotating rod 101 and near the guide plate 91. The inner wall of the shaft frame 111 is rotatably installed with the second connecting rod 112. The inner wall of the second connecting rod 112 away from the shaft frame 111 is rotatably installed with the connecting rod 113. The surface of the connecting rod 113 is fixedly installed with the output end of the second cylinder 93. The bottom of the connecting rod 113 is located on the inner wall of the guide plate 91 and is slidably connected with the guide plate 91.

[0030] In summary, the automatic barrel discharge device for disposable filling machines provided in this embodiment has the following advantages: the cooperation between the side plate 51 and the groove 52 provides stable support for the limiting mechanism 6 and the adjusting mechanism 7, enabling them to operate stably. It also limits the water barrel, preventing it from falling to the ground. The guide plate 61 can be tilted by the control of the adjusting mechanism 7, providing guidance to the water barrel and keeping it centered. Only one water barrel can pass through at a time, further preventing blockages. The rotating shaft 62 and the first connecting rod 63 can connect multiple sets of guide plates 61, allowing for synchronized movements. The cooperation between the support plate 71, the cylinder 72, and the connecting block 73 allows the tilt angle of the guide plate 61 to be changed via the sliding component 8 through the pushing of the cylinder 72, thus adapting to water barrels of different diameters. The cooperation between the connecting plate 81 and the limiting groove 82 allows the guide plate 61 to tilt and move through the pushing of the cylinder 72. The rotation allows it to tilt, while preventing the connecting block 73 from detaching from the inner wall of the connecting plate 81. The guide plate 91 provides a limiting and guiding function for the connecting rod 113, preventing it from wobbling. The cooperation of the support plate 92 and the second cylinder 93 enables the connecting rod 113 to move, allowing it to push the push plate 102 to tilt via the second connecting rod 112. The cooperation of the rotating rod 101, the push plate 102, and the conical plate 104 enables the tilting effect through the push of the second connecting rod 112, pushing the excess water bucket to one side to prevent it from affecting filling. The opening of the through hole 103 reduces the friction between the push plate 102 and the water bucket, while also saving materials. The cooperation of the shaft frame 111, the second connecting rod 112, and the connecting rod 113 enables the push plate 102 to rotate by sliding on the inner wall of the guide plate 91, maintaining a certain tilt angle to push the excess water bucket down.

[0031] In use, first place the base plate 1 on a flat surface. Then, the user starts the cylinder 72 to move the connecting block 73. When the connecting block 73 is pushed, it slides within the limiting groove 82, pushing the connecting plate 81 to one side, causing one set of guide plates 61 to tilt. When the guide plate 61 tilts, it will cause multiple sets of guide plates 61 to tilt synchronously through the rotating shaft 62 and the first connecting rod 63 until the distance between the two sets of guide plates 61 is sufficient for a single water bucket to pass through. Then, the user starts the conveyor roller assembly 2 and places the water bucket on top of the conveyor roller assembly 2. The conveyor roller assembly 2 will then convey the water bucket towards the filling machine body 3. When the water bucket passes the guide plate 61, it will move towards the center due to the inclination of the guide plate 61 until it reaches the center position, at which point it can smoothly pass through a single set of guide plates. When the guide plate 61 passes through all the guide plates 61, it will move to the area below the vision scanner 4. At that time, the user can activate the vision scanner 4 to scan the water buckets. If the water buckets accumulate, the second cylinder 93 needs to be activated to drive the connecting rod 113 to retract, so that the connecting rod 113 can slide on the inner wall of the guide plate 91. When the connecting rod 113 slides, the second connecting rod 112 will rotate due to the movement of the connecting rod 113. As the second connecting rod 112 rotates, it will push the push plate 102 to rotate through the shaft frame 111, keeping it at a certain tilt to push the excess water buckets to one side. At the same time, the subsequent water buckets will continue to fall to one side due to the tilt angle of the push plate 102 and the guidance of the conical plate 104, until the water buckets at the top of the conveyor roller assembly 2 are no longer congested.

[0032] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic discharge device for clogged containers in a disposable filling machine, characterized in that, include: A base plate (1) is provided with a conveying roller assembly (2) on the inner wall of the base plate (1). A filling machine body (3) is provided on one side of the top of the base plate (1). A vision scanner (4) is fixedly installed on one side of the filling machine body (3). A support component (5) is provided on the side of the top of the base plate (1) away from the filling machine body (3). A limiting mechanism (6) is provided on the inner wall of the support component (5). The support assembly (5) includes a side plate (51) and a groove (52). The side plate (51) is fixedly installed on the top of the base plate (1) away from the filling machine body (3). The inner wall of the side plate (51) is provided with a groove (52). The limiting mechanism (6) includes a guide plate (61), a rotating shaft (62) and a first connecting rod (63). The guide plate (61) is provided in several groups. The several groups of guide plates (61) are horizontally fixedly installed in the groove (52) opened in the inner wall of the side plate (51). The top and bottom of the guide plate (61) are rotatably installed with the rotating shaft (62), and the surface of the rotating shaft (62) is rotatably installed with the first connecting rod (63).

2. The automatic discharge device for clogged containers in a disposable filling machine according to claim 1, characterized in that, Adjustment mechanisms (7) are provided on both sides of the side plate (51), and sliding components (8) are provided on both sides of the side plate (51) near the adjustment mechanisms (7).

3. The automatic discharge device for clogged containers in a disposable filling machine according to claim 1, characterized in that, A pushing mechanism (9) is provided on one side of the base plate (1), a discharge mechanism (10) is provided on the top of the base plate (1) near the pushing mechanism (9), and a linkage mechanism (11) is provided on the side of the base plate (1) near the discharge mechanism (10).

4. The automatic discharge device for clogged containers in a disposable filling machine according to claim 2, characterized in that, The adjustment mechanism (7) includes a support plate (71), a cylinder (72) and a connecting block (73). The support plate (71) is fixedly installed on both sides of the side plate (51). The top of the support plate (71) is fixedly installed with the cylinder (72). The output end of the cylinder (72) is fixedly installed with the connecting block (73).

5. The automatic discharge device for clogged containers in a disposable filling machine according to claim 4, characterized in that, The sliding assembly (8) includes a connecting plate (81) and a limiting groove (82). The two sides of the side plate (51) are provided with through grooves on the side near the guide plate (61). The connecting plate (81) is fixedly installed on the side of the surface of one of the guide plates (61) near the side plate (51). The connecting plate (81) is located in the through groove. The top and bottom of the inner wall of the connecting plate (81) are provided with limiting grooves (82). The connecting block (73) is located on the inner wall of the connecting plate (81) and is slidably connected to the connecting plate (81) through the limiting groove (82).

6. The automatic discharge device for clogged containers in a disposable filling machine according to claim 3, characterized in that, The pushing mechanism (9) includes a guide plate (91), a support plate (92), and a second cylinder (93). The guide plate (91) is fixedly installed on one side of the base plate (1). One side of the guide plate (91) is fixedly installed with the support plate (92). The top of the support plate (92) is fixedly installed with the second cylinder (93).

7. The automatic discharge device for clogged containers in a disposable filling machine according to claim 3, characterized in that, The discharge mechanism (10) includes a rotating rod (101), a push plate (102), a through hole (103), and a conical plate (104). The rotating rod (101) is rotatably mounted on the top of the base plate (1) near the guide plate (91). One side of the surface of the rotating rod (101) is fixedly mounted to the push plate (102). The surface of the push plate (102) is provided with a through hole (103). The side of the push plate (102) near the conveying roller assembly (2) is fixedly mounted to the conical plate (104).

8. The automatic discharge device for clogged containers in a disposable filling machine according to claim 3, characterized in that, The linkage mechanism (11) includes a shaft frame (111), a second connecting rod (112), and a connecting rod (113). The shaft frame (111) is fixedly installed on the side of the push plate (102) away from the rotating rod (101) and close to the guide plate (91). The inner wall of the shaft frame (111) is rotatably installed with the second connecting rod (112). The inner wall of the second connecting rod (112) away from the shaft frame (111) is rotatably installed with the connecting rod (113). The surface of the connecting rod (113) is fixedly installed with the output end of the second cylinder (93). The bottom of the connecting rod (113) is located on the inner wall of the guide plate (91) and is slidably connected with the guide plate (91).

Images